Doosan parts catalogue manual

1. Fig. 059 CYLINDER HEAD
MEGA 500-V TIER-II

2. Fig. 059 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 4004086 CYLINDER HEAD - D
1 40039-8700 HEAD;CYLINDER 1
2 3007632 PLUG 2
3 206741 PLUG 2
4 3007635 PLUG 8
5 3035026 O-RING 6
6 3417717 SLEEVE;INJECTOR 6
7 3090704 INSERT;VALVE 12
8 3090703 INSERT;VALVE(INTAKE) 12
9 3418030 GUIDE;VALVE STEM 24
10 3895860 SPRING 24
11 3417989 VALVE;INTAKE 12
12 3275354 COLLET;VALVE 48
13 3417779 VALVE;EXHAUST 12
14 3883512 RETAINER 24
15 3070072 GUIDE;VALVE STEM 24
16 3008465 PLUG 16
17 3820749 PLUG 6
18 4003966 SEAL;VALVE STEM 24
20 3895479 PLUG 2
21 3045850 SCREW 29
22 3161515 SCREW M14X1.5X70 3
23 3328925 GASKET;CYLINDER HEAD 1
24 3882885 WASHER;PLAIN 7
25 3328637 SCREW M10X1.5X75 5
26 3328379 SCREW M10X1.5X75 2
1
MEGA 500-V TIER-II

3. Fig. 060 INJECTOR
MEGA 500-V TIER-II

4. Fig. 060 INJECTOR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 40262-2200 INJECTOR 6
2 3070136 O-RING 1
3 3070137 O-RING 1
4 3070138 O-RING 1
5 3803682 KIT;WIRING HARNESS 1
6 3882793 SCREW M10X1.25X75 6
7 4022914 CLAMP 6
1
MEGA 500-V TIER-II

5. Fig. 061 TURBO CHARGER
MEGA 500-V TIER-II

6. Fig. 061 TURBO CHARGER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
* 4024967 TURBO CHARGER KIT 1
* 3593606 CHARGER;TURBO 1
1 3591290 HOUSING;COMPRESSOR 1 D
2 3527619 PLATE 1 D
3 3535399 CLAMP 1 D
4 3536942 HOUSING;TURBINE 1 D
5 3528096 PLATE 1 D
6 3519163 SCREW 2 D
7 3529852 CLAMP 1 D
8 3529372 NUT 2 D
9 3758848 SEAL;VALVE STEM 1 D
10 3535575 HOUSING;TURBO BEARING 1 D
11 3528094 BAFFLE 1 D
12 3534833 BEARING 2 D
13 3533038 SHIELD;HEAT 1 D
14 3521441 SEAL;VALVE STEM 2 D
15 3709510 RING;RETAINING 4 D
16 3591655 BEARING 1 D
17 3723863 RING;RETAINING 1 D
18 3762915 O-RING 1 D
19 3760250 NUT 1 D
20 3502231 SLINGER;OIL 1 D
21 3593686 IMPELLER 1 D
22 3535983 SHAFT 1 D
23 3534109 COLLAR 1 D
24 3088984 GASKET;TURBO CHARGER 1
25 3899343 GASKET 1
26 3037537 O-RING 1
27 3818824 NUT 4
28 3095798 STUD 2
1
MEGA 500-V TIER-II

7. Fig. 062 ACCESSORY DRIVE PULLEY
MEGA 500-V TIER-II

8. Fig. 062 ACCESSORY DRIVE PULLEY
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 3883324 PULLEY 1
2 3018671 SCREW M12X1.75X40 1
3 3041247 WASHER;PLAIN 1
1
MEGA 500-V TIER-II

9. Fig. 063 ROCKER LEVER
MEGA 500-V TIER-II

10. Fig. 063 ROCKER LEVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 3068390 ROD ASS`Y 12
* 3069020 LEVER 6
2 3066257 NUT 1
3 3066644 SCREW 1
4 3068948 LEVER;LOCKER 1
5 3066643 SOCKET;TAPPET 1
6 3067871 BUSHING 1
7 3067941 BALL;PLUG 2
8 3070175 VALVE 6
9 3076046 ROD ASS`Y 6
10 3077444 CLAMP 8
11 40229-7700 SUPPORT 2
12 40229-7800 SUPPORT 2
13 3080722 SCREW M14X2.0X160 8
14 3096722 HOUSING 1
15 3161093 SCREW 20
* 3417765 SHAFT 2
16 3417767 SHAFT 1
17 40230-8500 PLUG 2
* 4003911 ROCKER LEVER-EXHAUST 3
2 3066257 NUT 1
3 3066644 SCREW 1
18 3417922 SOCKET 1
19 40039-700 LEVER;LOCKER 1
* 4003912 ROCKER LEVER-INTAKE 3
2 3066257 NUT 1
3 3066644 SCREW 1
7 3067941 BALL;PLUG 2
18 3417922 SOCKET 1
20 3019733 BUSHING 1
21 3417923 RETAINER;SOCKET 1
22 3418003 BEARING;BALL 1
23 4003908 LEVER;LOCKER 1
* 4003913 ROCKER LEVER-INTAKE 3
2 3066257 NUT 1
3 3066644 SCREW 1
1
MEGA 500-V TIER-II

11. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
7 3067941 BALL;PLUG 2
18 3417922 SOCKET 1
20 3019733 BUSHING 1
21 3417923 RETAINER;SOCKET 1
22 3418003 BEARING;BALL 1
24 4003909 LEVER;LOCKER 1
* 4003914 ROCKER LEVER-EXHAUST 3
2 3066257 NUT 1
3 3066644 SCREW 1
7 3067941 BALL;PLUG 2
18 3417922 SOCKET 1
20 3019733 BUSHING 1
21 3417923 RETAINER;SOCKET 1
22 3418003 BEARING;BALL 1
25 4003910 LEVER;LOCKER 1
26 3892105 SCREW 4
27 3893584 SUPPORT 4
28 3896697 GASKET 1
2
MEGA 500-V TIER-II

12. Fig. 064 RADIATOR PLUMBING
MEGA 500-V TIER-II

13. Fig. 064 RADIATOR PLUMBING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 3073750 CLIP 1
2 3821847 SCREW M10X1.5X60 1
3 3883780 HOSE 1
1
MEGA 500-V TIER-II

14. Fig. 065 STARTER MOUNTING
MEGA 500-V TIER-II

15. Fig. 065 STARTER MOUNTING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 3600596 SCREW M16X2.0X45 3
1
MEGA 500-V TIER-II

16. Fig. 066 STARTER
MEGA 500-V TIER-II

17. Fig. 066 STARTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003166 MOTOR;STARTING 1 ~031230 Y 300510-00008 1
1 300510-00008 MOTOR,START 1 031231~
1
MEGA 500-V TIER-II

18. Fig. 067 AIR INTAKE MANIFOLD
MEGA 500-V TIER-II

19. Fig. 067 AIR INTAKE MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 3008468 PLUG 2
2 3031511 PLUG 2
3 3401348 MANIFOLD;AIR INTAKE 1
1
MEGA 500-V TIER-II

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21. Fig. 068 EXHAUST MANIFOLD(1)
MEGA 500-V TIER-II

22. Fig. 068 EXHAUST MANIFOLD(1)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 4003994 MANIFOLD;EXHAUST 2
2 3335152 MANIFOLD;EXHAUST 1
1
MEGA 500-V TIER-II

23. Fig. 069 EXHAUST MANIFOLD(2)
MEGA 500-V TIER-II