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Harness proD

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A presentation demonstrating the benefits and features of Harness proD

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Harness proD

  1. 1. EPLAN Harness Expert Product Management/ 09-2012 1
  2. 2. EPLAN Harness ExpertOverview Wire Harness - Definition Why Wire Harness | Connection Infrastructure | Branches Wire Harness – Engineering Process The Acquisition Acquisition | Objectives | Brief Profile EPLAN Harness Expert Solutions | Software Overview | Modules | Wire Harness Design Features Variants & Options | Rapid Prototyping| Nailboard & Reports Product Management/ 09-2012 2
  3. 3. Definition of the wire harness • wires • bundles • connectors • windings …comprises …is made up … as … Wire harness… ……is …is protected manufactured by… … • specifically • tapes for a project • conduit or application • ducts Product Management/ 09-2012 3
  4. 4. Why wire harnesses (instead of “normal” cables)?1. Optimisation of space (e.g. fitting space in vehicles)2. Weight optimisation3. Increasing number of PCB-based modules, even in switching cabinets4. Optimum coverage of requirements in respect of electrical connections (degree of protection, mechanical load, ambient influences)5. Pre-assembly becomes economically feasible, even in smaller batches Product Management/ 09-2012 4
  5. 5. Connection infrastructureBasis of Circuit diagramthe logic definitionConnection Wire / cable Cable harnesstechnologyApplication Modules Cabinet Devices Field Vehicles Product Management/ 09-2012 5
  6. 6. New target groups to address Train,mass- Construction Ship Aerospace transit equipment construction Cable and Printing & Semicondu Building Defense copying ctor technology Telecommun Consumer Medical ications Automobile products equipment Cable Harness Automation Product Management/ 09-2012 6
  7. 7. EPLAN Harness ExpertOverview Back to overview – EPLAN Harness Expert Product Management/ 09-2012
  8. 8. Typical wire harness engineering process 3D-Model Plausibility test/check Parts list Production 3D/2D wire harness drawing 1:1 nailboard drawing Electric circuit diagram Product Management/ 09-2012 8
  9. 9. Typical wire harness engineering processStep 1: 3D/2D import/export of the cable harness Import of the 3D-Model from the 3D-Model M-CAD system Addition of the connection data, connectors and lap sections  CATIA (Dassault) Validation of the cable harness  NX (Siemens PLM)  Solid Works (Dassault)  Solid Edge (Siemens) Determination of lengths for cost  Inventor (Autodesk) calculations and production  …… Export of the completed wire harness for fitting and routing simulation in the 3D CAD 3D-Editor Product Management/ 09-2012 9
  10. 10. Typical wire harness engineering processStep 2: Exchange of the connection logic Connection (no./colour, cross-section) Circuit diagram Source/destination of each connection Assignment to terminals/connectors Bundle assignment for each wire Splice information Information regarding conductor end finishing 2D wire harness drawing Product Management/ 09-2012 10
  11. 11. Typical wire harness engineering processStep 3: 2D wire harness drawing Determination of the ultimate geometry Addition of connector details Determination of lap sections, lap types, fasteners Definition of conductor end finishing Definition of all lengths Definition of the splices Product Management/ 09-2012 11
  12. 12. Typical wire harness engineering processStep 4: Validation, analyses, production documentation Plausibility tests Parts list generation Life-size nailboard drawing Integration into production Product Management/ 09-2012 12
  13. 13. Savings potentials – wire harness designEPLAN Harness Expert shortens the processConventional design method Mechanical 3D CAD- Virtual Mechanical Waiting time Optimisation design design prototype prototype Documentation Wire harness Electrical Waiting time Prototype Optimisation design cable harness Documentation designIntegrated design with EPLAN Harness Expert tation Documen- Optimisation Mechanical 3D CAD- Virtual Mechanical Quicker design prototype prototype „Time to market“ design tation Documen- Optimisation Wire harness Electrical Harness Prototype design design Expert cable harness Product Management/ 09-2012 13
  14. 14. EPLAN Harness ExpertOverview Back to overview – EPLAN Harness Expert Product Management/ 09-2012
  15. 15. The acquisition: Harness Expert Acquisition • Takeover of all rights in the product and copyright (IP rights) of Harness Expert on 01 July 2012 • Takeover of the world-wide trade and sales rights of Harness Expert Objectives • Expansion of the EPLAN portfolio  3D/2D wire harness engineering • World-wide marketing with brand name “EPLAN Harness Expert” • Positioning as the leading solution for wire harness engineering Product Management/ 09-2012 15
  16. 16. The acquisition: Harness ExpertBrief profile/core functionality of EPLAN Harness Expert Wire harness engineering • Interactive design of a wire harness - optionally in 3D or 2D • Import of 3D/2D wire harness information from all standard CAD systems • Definition of lap sections and splices Electrical information • Import of the wiring logic from EPLAN Electric P8 and its allocation to bundles in the cable harness • Processing of connectors and accessories from libraries Analyses • Technical validation, e.g. free capacity of bundles, bending radii, over- assignment of connectors • Analysis lists, e.g. parts lists, cutting lists, costs calculation, operations Product Management/ 09-2012 16
  17. 17. Perfect complement to the EPLAN solution portfolio 3D Process Fluid Circuit Wire switching enginee- enginee- diagrams Harness cabinet ring ringDraft     Design     Production      Product Management/ 09-2012 17
  18. 18. The Acquisition: Harness ExpertCustomers Product Management/ 09-2012 18
  19. 19. EPLAN Harness ExpertOverview Back to overview – EPLAN Harness Expert Product Management/ 09-2012
  20. 20. 3D & 2D Stand- AloneWire Harness Easy To Use Solution Design Product Management/ 09-2012
  21. 21. EPLAN Harness ExpertSoftware Suite for the Wire Harness development  Easy definition of cable and wire harness routes with an intuitive point-&-click method  Simple adoption of wiring lists and connection information from EPLAN  Fully automated routing of wires and cables on previously defined path  2D production drawings – from 1:1 pin- board to handy service documents in the scale required Product Management/ 09-2012
  22. 22. EPLAN Harness ExpertSoftware Overview EPLAN Harness Expert Studio 3D/ 2D Harness Designer Wire Harness Editor Nailboard Bill of material Project Management Variants and Options Product Management/ 09-2012 22
  23. 23. EPLAN Harness ExpertSoftware Overview EPLAN Harness Expert Library Management of components Cables Connectors Splices … Product Management/ 09-2012 23
  24. 24. EPLAN Harness ExpertSoftware Overview Mech. 3D Data EPLAN Harness Electrical Data Expert Library EPLAN Harness 2D Data Expert Studio Mech. 3D Data Workspace Electrical Data Data Pool Nailboard Reporting 2D Data Product Management/ 09-2012
  25. 25. EPLAN Harness ExpertImport Data 3D MCAD Pro/E CATIA E3 Inventor Vesys 3D Modelle SolidEdge ELCAD Andere SolidWorks LCable Siemens NX Capital Logic … … Manufacturing Data Product Management/ 09-2012
  26. 26. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  27. 27. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  28. 28. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  29. 29. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  30. 30. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  31. 31. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  32. 32. EPLAN Harness ExpertIn a few steps to a harness design Point & Design Import Model Routing Nailboard BOM Click Check Product Management/ 09-2012
  33. 33. EPLAN Harness ExpertSolutions EPLAN EPLAN EPLAN Harness Expert Harness Expert Harness Expert 2D 3D 3D/ 2D CAD Create Modern 3D-CAD Solutions One solution for all the Wire Harness Design T 2D wire harness Software R manufacturing for efficient design and methods A documents in the documentation of wire N simplest possible way harnesses S L A T 3D/ 2D O 2D 3D R Product Management/ 09-2012 33
  34. 34. EPLAN Harness ExpertModules Stand- alone Network SWS Available in the versions EPLAN Harness only 2D Wire Harness 1001, 3002 und x x 16% Expert 2D construction Professional Available in the versions EPLAN Harness only 3D Wire Harness 1001, 3002 und x x 16% Expert 3D construction Professional Available in the versions EPLAN Harness combine 3D/2D Wire 1001, 3002 und x x 16% Expert 3D/2D 100, 300, Professional Harness construction Professional Verknüpfung auf die Preisliste (XLSX) Import CAD Models Available formats: Supplementary module CATIA, V4/V5, Siemens to NX, Pro ENGINEER, EPLAN CAD EPLAN Harness Expert SolidWorks, Autodesk x x 16% Translator 2D, EPLAN Harness Inventor, Solid Edge, Expert 3D, EPLAN OneSpace Designer, Harness Expert 3D/2D IGES, STEP, STL, JTOpen1 100 Connections per Workdesk/ Workspace2 300 Connections per Workdesk/ Workspace Product Management/ 09-2012 34
  35. 35. EPLAN Harness ExpertOverview Back to overview – EPLAN Harness Expert Product Management/ 09-2012
  36. 36. EPLAN Harness ExpertFeatures Project Management/ Documents  Projects (Project structure, Options, Project properties)  Variants (defined Configurations; Variants & Options)  Workdesk (2D Harness Design environment)  Workspace (3D Harness Design environment)  Nailboard (2D Nailboard)  Report Documents (different formated Reports)  Attached Documents (Project documentation, Spreadsheets, …) Features Project Variant 1 Attached Document 1 Option 1 Workdesk1 Workspace1 Attached Nailboard Nailboard Report 1 Report 2 Document 2 Option 2 1 2 Product Management/ 09-2012
  37. 37. EPLAN Harness ExpertVariants & Options Simple switching between Configurations in Workspace allows working on a 150% Harness with switching the defined options On or Off. Electrical options are defined on Project document level Each Variant can contain a set of Configurations of electric options Each part can be assigned with one or more electrical options Configurations 150% Situation Basic Configuration Advanced Powersupply 2 Moduls 2 Moduls + Power 3 Moduls Product Management/ 09-2012
  38. 38. EPLAN Harness ExpertRapid Prototyping Rapid Prototyping Product Management/ 09-2012
  39. 39. EPLAN Harness ExpertRapid Prototyping Minimal Effort Preliminary Quick start „Dummy“ - Objects Faster Results Drawing Product Management/ 09-2012
  40. 40. EPLAN Harness ExpertRapid Prototyping Product Management/ 09-2012
  41. 41. EPLAN Harness ExpertRapid Prototyping Draft 1.b Report 1.b Nailboard 1.b BOM 1.b Final Layout Report 1 Nailboard 1 Stückliste 1 Draft 1.a Report 1.a Nailboard 1.a BOM 1.a Product Management/ 09-2012 41
  42. 42. EPLAN Harness ExpertRapid Prototyping „Dummy“ Point & Click Routing Draft Replace Connector Product Management/ 09-2012
  43. 43. EPLAN Harness ExpertRapid Prototyping „Dummy“ Point & Click Routing Draft Replace Connector Product Management/ 09-2012
  44. 44. EPLAN Harness ExpertRapid Prototyping „Dummy“ Point & Click Routing Draft Replace Connector Product Management/ 09-2012
  45. 45. EPLAN Harness ExpertRapid Prototyping „Dummy“ Point & Click Routing Draft Replace Connector Product Management/ 09-2012
  46. 46. EPLAN Harness ExpertRapid Prototyping „Dummy“ Point & Click Routing Draft Replace Connector Dummy Connector Production Connector Product Management/ 09-2012
  47. 47. EPLAN Harness ExpertRapid Prototyping Quick creation from Draft and Sketches without a single wire or component appearing in the design Rapid Prototyping speeds up the preliminary generation of the cable harness considerably EPLAN Harness Expert offers the option to substitute the dummy objects at a later stage of the design process with real objects, developing the cable harness further, right up to the point of production. Product Management/ 09-2012
  48. 48. EPLAN HarnessExpertNailboard Nailboard und Reports Product Management/ 09-2012
  49. 49. EPLAN Harness ExpertNailboardEPLAN Harness Expert Nailboard creates a two dimensional formboardautomatically, out of the designed wire harness 3D data. Comfortable and sophisticated 3D geometry is fully factored in. Multiple labelling with symbols and assembly instructions for problem-free manufacturing Documents are always kept up to date Product Management/ 09-2012
  50. 50. EPLAN Harness ExpertNailboard  Permissible minimum bending radii  Cable- ID  Bill of Materials  Manufacturing instructions  Integration DXF- Data  Connector images  1:1 drafts Product Management/ 09-2012
  51. 51. EPLAN Harness ExpertReports EPLAN Harness Expert Report provides all kinds of analyses and evaluations at the click of a button:  Bills of materials – total batch lists  Individual object lists  Cutting lists for cables and wires  Wire run and connection lists  Connector and splice lists  Time and cost analyses  Protective membrane sleeve report (for tape, fittings, corrugated pipes etc.)  Data export for wire cutting and stripping machines... Product Management/ 09-2012
  52. 52. EPLAN Harness ExpertReport Product Management/ 09-2012
  53. 53. EPLAN Harness ExpertOverview Back to overview– EPLAN Harness Expert Product Management/ 09-2012
  54. 54. Savings potentials – wire harness designEPLAN Harness Expert shortens the processConventional design method Mechanical 3D CAD- Virtual Mechanical Waiting time Optimisation design design prototype prototype Documentation Wire harness Electrical Waiting time Prototype Optimisation design cable harness Documentation designIntegrated design with EPLAN Harness Expert tation Documen- Optimisation Mechanical 3D CAD- Virtual Mechanical Quicker design prototype prototype „Time to market“ design tation Documen- Optimisation Wire harness Electrical Harness Prototype design design Expert cable harness Product Management/ 09-2012 54
  55. 55. Perfect complement to the EPLAN solution portfolio 3D Process Fluid Circuit Wire switching enginee- enginee- diagrams Harness cabinet ring ringDraft     Design     Production      Product Management/ 09-2012 55
  56. 56. EPLAN Harness Expert Summary  One Stand-Alone Software Suite for the whole 3D/2D harness design process.  Variants and Options deliver a high degree of design flexibility.  Quality improvement through the automatic generation of delivery data and material calculations from the layout.  Rapid Prototyping shorten and simplify the design process, allowing a flexible design and reducing the development costs.  Potential for optimization (future) through the possibility to work in a special 2D environment – but also in 3D if necessary.  Detailed manufacturing documents for a more closely and effectively cooperation between harness producers and OEM.  Easy to learn and very easy to use – Steep learning curve (Focus). Product Management/ 09-2012
  57. 57. EPLAN Harness ExpertSummary and prospects Strategic acquisition Completes product portfolio New markets + target groups Openness and integration Global opportunities Product Management/ 09-2012 57
  58. 58. Product Management/ 09-2012 58

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