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Processing,
Manufacturing of
Coconut based Products
(Coconut Oil, Coconut Cream, Coconut Milk And Milk Products,
Coconut Spray Dried Milk Powder, Coconut Byproducts, Coconut Shell
Charcoal, Activated Carbon, Shell Flour, Coir And Coir Products,
Handicrafts From Coconut)
With Recycling of Organic Wastes from Coconut Palm,
Vermicomposting, Coir Pith Composting
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Introduction
Coconut seems to have a special place in Primal hearts. Judging from
the forums, people are pretty taken with the fatty pseudo-nut and
they’re always interested in new ways to consume the stuff. For
some who abstain from dairy completely, coconut products make a
great replacement for creams and butters.
Coconut and coconut based products sector plays a pivotal role in the
foreign exchange earnings by offering a wide array of products to
the international market. The coconut is a very useful plant with a
wide range of products being sourced from it. Coconut products are
used to make everything from clothing to animal feed to beauty
creams.
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Its kernel is harvested for its edible flesh and delicious water,
while its husk is used for its strong fibers. Most important,
however, are its oils, which are extracted, processed, and
marketed for culinary, medicinal, and cosmetic uses alike. Typically,
the flesh is first dried down to 6% moisture to make copra. This
product is then hauled to factories across the world where it is
manufactured into oil.
Demand for coconuts has grown upwards of 500% in the last
decade. This is because coconut-based derivatives, such as soaps,
virgin coconut oil, health products and coconut water, have all seen
large spikes in demand, so much so that producers may not be able
to keep up.
The Philippines is requesting international help to streamline their
production protocols, and the international community has
responded by taking steps to reduce demand for coconuts.
The leading coconut producer nations are (in order) the
Philippines, Indonesia, India, Sri Lanka, Thailand and Malaysia.
While production from nations such as Fiji, Papua New Guinea,
Solomon Islands, Samoa, Tonga and Vanuatu is relatively small,
the coconut trade is a major source of export revenue for these
countries. In some years, copra comprises more than 50% of
Vanuatu’s export income.
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The export of coconut and coconut products from India increased by
10.50 per cent to `1450.24 crore in 2015-2016. The increase in
quantity exported of desiccated coconut, coconut oil and activated
carbon when compared to previous year was 63, 23 and 13 per cent
respectively.
There are greater prospects for exports of coconut oil, virgin coconut oil
and desiccated coconut from India in 2016-17 as the prevailing domestic
price is less when compared to the international market.
The coconut industry is the highest net foreign exchange earner of
agricultural exports in the Philippines, accounting for about 1.5% of GNP.
It employs, directly or indirectly, some 20 million people (about one-
third of the population) and earns more than US$510m annually.
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Coconut is one of the oldest crops grown in India and presently
covers 1.5 million hectares in this country. Found across much
of the tropic and subtropical area, the coconut is known for its
great versatility as seen in the many domestic, commercial, and
industrial uses of its different parts. Coconuts are part of the
daily diet of many people. Its endosperm is initially in its
nuclear phase suspended within the coconut water. As
development continues, cellular layers of endosperm deposit along
the walls of the coconut, becoming the edible coconut flesh.
When dried, the coconut flesh is called copra.
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The oil and milk derived from it are commonly used in cooking
and frying; coconut oil is also widely used in soaps and
cosmetics. The clear liquid coconut water within is a refreshing
drink and can be processed to create alcohol. The husks and
leaves can be used as material to make a variety of products
for furnishing and decorating. It also has cultural and religious
significance in many societies that use it. India stands third in
the production of coconut in the world. There are only two
distinguishable varieties of coconut; the tall and the dwarf. As
a result of cross pollination in the tails, a wide range of
variations occur within the same variety.
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Coconut based cropping/farming systems promote on farm
diversity and strengthens ecological base of coconut farming.
Coconut husk is the raw material for the coir industry. It is also
used as a domestic fuel and as a fuel in copra kilns. Coconut oil
comes under edible/industrial group, is used as cooking oil, hair
oil, massage oil and industrial oil. It is dominated by saturated
fats and high percentage of lauric acid. India accounts for the
18% of total coconut production in the world and it is the third
largest coconut producing country in the world. Coconut
processing adds value, and a number of products like coconut oil,
desiccated coconut, coir fibre, pith, mattresses,
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desiccated coconut (DC), coconut cream, coconut milk, spray
dried coconut milk powder, coconut shell products, shell
charcoal, shell powder, virgin coconut oil are obtained. The
demand for coconut oil increases 15 to 20 % during the festival
season. Coconut oil for edible purposes is now being claimed to
be the second best edible oil in the world, after Olive oil.
Coconut shell charcoal is most widely used as domestic and
industrial fuel.
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Some of the fundamentals of the book are product diversification
in coconut, future of coconut oil, scope for product diversification,
varieties of coconut, farming systems in coconut, organic farming
of coconut, spices and herbs, establishment and maintenance of
organic coconut plantations, production of organic spices, medicinal
and aromatic plants along with coconut, crop improvement, green
manuring in coconut garden organic recycling in coconut, soil
moisture conservation in coconut garden, harvest and post harvest
technology, integrated farming in coconut holdings for productivity
improvement, machinery and processing of desiccated coconut,
coconut processing sector in India, etc.
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Coconut plays an important role in the economic, social and
cultural activities of millions of people in our country. India is
a major producer of coconut in the world. Coconut provides
food, edible oil, industrial oil and health drink to humanity.
All parts of coconut tree is useful in one way or other and
the crop profoundly influences the socio economic security of
millions of farm families. The present book contains the
methods of cultivation and processing of coconut. This book is
very beneficial for agriculturist, researchers, professionals,
entrepreneurs, agriculture universities etc.
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Table of Contents
1. PRODUCT DIVERSIFICATION IN COCONUT
FUTURE OF COCONUT OIL
SCOPE FOR PRODUCT DIVERSIFICATION
Philippines
Sri Lanka
India
Other Uses
CONCLUSION
2. VARIETIES OF COCONUT
TALL VARIETY
West Coast Tall
East Coast Tall
Lakshadweep Ordinary
Lakshadweep Micro
Andaman Ordinary
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Andaman Giant
Kappadam
Laguna
San Ramon
Macapuno
Spicata
Performance of exotic cultivars under Indian conditions
DWARF VARIETY
Ghowghat Green Dwarf
Chowghat Orange Dwarf
Malyan Dwarf
Gangabondam
Ayiramkachi
Thembili (King Coconut)
Coonino
Mangipod
Niuleka
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3. FARMING SYSTEMS IN COCONUT
ROOTING PATTERN
CROWN STRUCTURE AND LIGHT TRANSMISSION
WATER USE EFFICIENCY
NUTRIENTS
CHOICE OF INTER / MIXED CROPS
CRITERIA FOR SELECTION OF INTER/
MIXED CROPS
4. ORGANIC FARMING OF COCONUT, SPICES AND HERBS
ORGANIC COCONUT SCENARIO
SCOPE FOR ORGANIC PRODUCTION OF
COCONUT IN INDIA
CHARACTERISTICS OF A TYPICAL ORGANIC
COCONUT FARM
ESTABLISHMENT AND MAINTENANCE OF
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ORGANIC COCONUT PLANTATIONS
Conversion Period
Buffer Zone
Choice of Varieties
Raising Nursery
Land Preparation
Preparations for Planting
Aftercare of the Young Plantation
Nutrient Management
Green Manuring and Cover Cropping
Utilization of Waste from Coconut Palm
Improving Soil Conditions
Plant Protection
Biopesticides
Contamination Control
Soil and Water Conservation
Bee Keeping
Animal Husbandry
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CONVERSION OF ESTABLISHED PLANTATIONS
Conversion Period
Choice of Cultivars/Varieties
Composting of On-farm Crop Residues/
Farm Wastes
Nutrition Management
Weed Management
PROCESSING OF ORGANIC COCONUT
PRODUCTION OF ORGANIC SPICES, MEDICINAL AND AROMATIC PLANTS ALONG WITH
COCONUT
CERTIFICATION OF ORGANIC PRODUCTS
5. PLANTING MATERIAL
COLLECTION OF SEEDNUTS
RAISING NURSERY
NURSERY CARE
SEEDLING SELECTION
POLYBAG NURSERY
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6. GARDEN ESTABLISHMENT
SITE SELECTION
TIME OF PLANTING
PLANTING SYSTEM
LAND PREPARATION AND PREPARATION OF PITS FOR PLANTING
REPLACEMENT OF UNPRODUCTIVE PALMS
REPLANTING
UNDER PLANTING
AFTER CARE
7. CROP IMPROVEMENT
VARIETIES
TALL GROUP
West Coast Tall
East Coast Tall
Lakshadweep Ordinary
Lakshadweep Micro
Andaman Ordinary
Kappadam
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VPM-3
ALR (CN) 1
DWARF GROUP
Dwarf Green
Dwarf Orange
Malayan Dwarf
Gangabondan
Choughat Orange Dwarf
TALL AND DWARF HYBRIDS
VHC 1
VHC 2
VHC 3
8. CROP PROTECTION
INSECT PESTS
Rhinoceros Beetle, Oryctes rhinoceros L.
MANAGEMENT
Red Palm Weevil, Rhynchophorus ferrugineus Oliv. (Curculionidae:
Coleoptera)
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MANAGEMENT
Black Headed Caterpillar, Opisina arenosella Meyr. (Cryptophasidae:
Lepidoptera)
MANAGEMENT
Termite, Odontotermes obesus Ramb. (Termitidae: Isoptera)
MANAGEMENT
Lacewing Bug, Stephanitis typicus Dist. (Tingidae: Hemiptera)
Scale Insect, Aspidiotus destructor Sign. (Diaspididae: Hemiptera)
MANAGEMENT
Mealybug, Pseudococcus longispinus (T.),
P. citriculus G., Palmicultor palmarum (Eh.) (Pseudococcidae : Hemiptera)
MANAGEMENT
Slug Caterpillar, Latoia lepida Cram (Cochlidiidae: Lepidoptera)
Slug Caterpillar, Contheyla rotunda H.,
(Cochlidiidae: Lepidoptera)
Slug Caterpillar, Macroplectra nararia M.
(Cochlidiidae: Lepidoptera)
MANAGEMENT
White Leaf Roller, Gangara thyrsis M.
(Hesperiidae: Lepidoptera)
Green Leaf Roller, Suastus gremius F.
(Hesperiidae: Lepidoptera)
Long Green Caterpillar, Turnaca acuta W.
(Notodontidae: Lepidoptera)
Bag Worm, Manatha albipes M.
(Psychidae: Lepidoptera)
MANAGEMENT
Nut Borer, Cyclodes omma V.H.
(Noctuidae: Lepidoptera)
Lesser Coconut Spike Moth, Batrachedra
arenosella Wlk. (Cosmopterygidae: Lepidoptera)
Flower Caterpillar, Syntomis passalis Fab. (Cosmopterygidae:
Lepidoptera)
Ash Weevil, Myllocerus curvicornis Fab.
(Curculionidae: Coleoptera)
Stem and Bark Weevil, Diocalandra
stigmaticollis G. (Curculionidae: Coleoptera)
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MANAGEMENT
Shot Hole Borer, Xyleborus perforans W.
(Scolytidae: Coleoptera)
MANAGEMENT
Coreid Bug, Paradasynus rostratus Dist.
(Coreidae: Heteroptera)
MANAGEMENT
Root Grub, Leucopholis coneophora Burm. (Melolonthidae:
Coleoptera)
MANAGEMENT
Ant, Dorylus orientalis W.
(Formicidae: Hymenoptera)
Red Ant, Oecophylla smaragdina F.
(Formicidae: Hymenoptera)
NON INSECT PESTS
Mites
MANAGEMENT
PACKAGE OF RECOMMENDATIONS
MANAGEMENT
Nematodes
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THE BURROWING NEMATODE,
RADOPHOLUS SIMILIS
MANAGEMENT
THE COCONUT NEMATODE,
RHADINAPHELENCHUS COCOPHILUS
Rodent Pests
MANAGEMENT
MANAGEMENT
SQUIRREL, FUNAMBULUS PALMARUM
MONKEYS
Storage Pests
MANAGEMENT
DISEASES
Bud Rot, Phytophthora palmivora Butler
MANAGEMENT
Thanjavur Wilt, Ganoderma lucidum (Leyss)
Karst and G. applanatum
MANAGEMENT
Stem Bleeding. Thielaviopsis paradoxa
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MANAGEMENT
Leaf Blight, Pestalotia palmarum
MANAGEMENT
Pencil Point (Tapering Wilt)
MANAGEMENT
Tatipaka Disease
MANAGEMENT
Crown Choke Disease
MANAGEMENT
Button Shedding
MANAGEMENT
Root Wilt
MANAGEMENT
Leaf Rot, Colletotrichum gloeosporioides,
Exserohilum rostratum, Fusarium solani
MANAGEMENT
Mahali (Fruit Rot and Nut Fall),
Phytophthora palmivora
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MANAGEMENT
PREPARATION OF 1% BORDEAUX MIXTURE
BORDEAUX PASTE
9. INTEGRATED DISEASE MANAGEMENT
BUD ROT CAUSAL ORGANISM
SYMPTOM
CONTROL
PREPARATION OF 1% BORDEAUX MIXTURE
BORDEAUX PASTE
ROOT DISEASE
SYMPTOMS
MANAGEMENT
LEAF ROT
CAUSAL ORGANISMS
SYMPTOM
CONTROL
STEM BLEEDING DISEASE
CAUSAL ORGANISM
SYMPTOM
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CONTROL
THANJAVUR WILT/GANODERMA DISEASE
CAUSAL ORGANISM
SYMPTOM
MANAGEMENT
MAHALI (FRUIT ROT AND NUT FALL)
Causal organism
SYMPTOM
CONTROL
LEAF BLIGHT OR GREY LEAF SPOT
SYMPTOM
CONTROL
TATIPAKA DISEASE
SYMPTOM
MANAGEMENT
CROWN CHOKE DISEASE
SYMPTOM
CONTROL
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10. GARDEN MANAGEMENT
INTERCULTIVATION
FERTILIZER RECOMMENDATIONS FOR
COCONUT - A SUMMARY
DEFICIENCY OF NUTRIENTS
NITROGEN
POTASSIUM
MAGNESIUM
BORON
SULPHUR
CHLORINE
GREEN MANURING IN COCONUT GARDEN
ORGANIC RECYCLING IN COCONUT
Organic Recycling in Coconut Based
Farming System
Leguminous Green Manure Plants for Sustaining Coconut Yields
Basin Management with Legume Cover Crops
Growing of Gliricidia as green leaf manure crop in coconut garden under
littoral sandy soil
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Recycling of organic wastes from coconut palm
Direct utilization of coconut wastes as mulch
Vermicomposting
Coir pith composting
WATER MANAGEMENT
AUTOMATIC IRRIGATION SYSTEM
DRAINAGE
WEED CONTROL
SOIL MOISTURE CONSERVATION IN COCONUT GARDEN
COCONUT BASED CROPPING SYSTEMS
ROOTING PATTERN
CANOPY STRUCTURE AND LIGHT UTILIZATION
CRITERIA FOR SELECTION OF SUBSIDIARY CROPS
INTERCROPPING SYSTEMS
TUBER CROPS
RHIZOME SPICE CROPS
CEREALS
VEGETABLES
PULSES
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OIL SEEDS
FRUIT CROPS
FLORICULTURE
MEDICINAL AND AROMATIC PLANTS
MIXED CROPPING
COCOA
PEPPER
CLOVE
NUTMEG
CINNAMON
HIGH DENSITY MULTISPECIES CROPPING
SYSTEM
COCONUT BASED MIXED FARMING SYSTEM
COCONUT BASED SERICULTURE SYSTEM
ECONOMIC ASPECTS OF COCONUT
CULTIVATION
11. HARVEST AND POST HARVEST TECHNOLOGY
HARVESTING
STORAGE AND SEASONING
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POST HARVEST PROCESSING
HUSKING
COPRA PROCESSING
SUN DRYING
SOLAR DRYER
INDIRECT DRYING
Small holder copra dryer
SMOKE FREE COPRA DRYER FOR
MEDIUM HOLDINGS
LARGE HOLDERâ€TMS COPRA DRYER
ELECTRICAL COPRA DRYER
BALL COPRA
COPRA GRADING
COPRA MOISTURE METER
COCONUT PRODUCTS AND BYPRODUCTS
DESICCATED COCONUT
TENDER COCONUT WATER
SNOW BALL TENDER NUT (SBTN)
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MATURED COCONUT WATER
NATA-DE-COCO
COCONUT MILK AND MILK PRODUCTS
COCONUT CREAM
COCONUT SPRAY DRIED MILK POWDER
TODDY
COCONUT BYPRODUCTS
BYPRODUCTS FROM HUSK
COCONUT SHELL CHARCOAL
ACTIVATED CARBON
SHELL FLOUR
COIR AND COIR PRODUCTS
HANDICRAFTS FROM COCONUT
COCONUT WOOD PROCESSING
MUSHROOM CULTIVATION USING COCONUT BYPRODUCTS
12. INTEGRATED FARMING IN COCONUT HOLDINGS FOR
PRODUCTIVITY IMPROVEMENT
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13. FINANCIAL ASSISTANCE TO PROCESSING INDUSTRIES
14. COCONUT HUSK
COIR
COIR GEOTEXTILE
COIR PITH
15. COCONUT OIL
PROPERTIES OF COCONUT OIL
EXTRACTION OF COCONUT OIL
Coconut Oil Based Oleochemicals
Coconut oil based Oleochemicals:
COCONUT OIL CAKE
16. MACHINERY AND PROCESSING OF DESICCATED COCONUT
ABSTRACT
INTRODUCTION
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DESICCATED COCONUT
PROCEESING OF DESICCATED COCONUT
PLANT & MACHINERY FOR DESICCATED
COCONUT
DRYING OF DESICCATED COCONUT
THE PILOT PLANT
RESULTS AND OBSERVATIONS
SCALE-UP
QUALITY OF DESICCATED COCONUT
CONCLUSIONS
17. QUALITY STATUS OF DESICCATED COCONUT
ABSTRACT
INTRODUCTION
MATERIALS AND METHODS
RESULTS AND DISCUSSION
18. COCONUT PROCESSING SECTOR IN INDIA
TREND IN AREA, PRODUCTION AND
PRODUCTIVITY
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COCONUT INDUSTRY VS INDIAN ECONOMY
PRESENT STATUS OF THE COCONUT
PROCESSING SECTOR
TRADITIONAL COCONUT PRODUCTS
AND TECHNOLOGICAL INNOVATIONS
Copra
Sun drying
Kiln drying
Indirect hot air drier
Solar drying
Improvement in drying
Coconut Oil
Desiccated Coconut
Coir and Coir Products
EMERGING TECHNOLOGIES IN THE
PROCESSING SECTOR
Wet Processing of Coconut
Coconut Cream
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Coconut Milk Based Consumer Products
Coconut Shell Based Products
Coconut Shell Charcoal
Activated Carbon
Methods of Processing
Destructive Distillation of Shells
Coconut Shell Powder
Miscellaneous Uses of Shells
Coconut Water
Coir Pith and Miscellaneous Products
PROBLEMS AND CONSTRAINTS
FUTURE STRATEGY
19. VINEGAR FERMENTATION WITH SPECIAL EMPHASIS ON POSSIBILITIES OF
UTILIZATION OF MATURED COCONUT WATER
PRODUCTION AND VOLUME
RAW MATERIALS
PRODUCTION OF VINEGAR
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ACETIFICATION METHODS
The Orleans Process or Slow Process or
French Process
Quick Process or German Process
Submerged Method
Other Modern Processes
COCONUT WATER AS POSSIBLE SUBSTRATE
FOR VINEGAR FERMENTATION
Preparation of Coconut Water Medium
PFA SPECIFICATIONS FOR VINEGAR
Standards
PROBLEMS IN VINEGAR MANUFACTURE
AGEING OF VINEGAR
20. ACTIVATED CARBON FROM COCONUT SHELLS: SIGNIFICANCE AND
PROSPECTS
PROTECTION AGAINST TOXIC GASES
AIR PURIFICATION AND RECOVERY
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PURIFICATION OF VARIOUS GASES
FILTERS FOR WAR GASES/ NUCLEAR
FALL-OUTS
PURIFYING WORKING ENVIRONMENTS
AND ELIMINATION OF ODOURS
RECOVERY OF SOLVENTS AND
OTHER VAPOURS
Typical Plants where Such Solvents are Recovered
SEPARATION OF HYDROCARBON MIXTURES
PURIFICATION OF FERMENTATION
CARBON DIOXIDE
RECOVERY OF GOLD
CARBON BATTERIES
MISCELLANEOUS APPLICATIONS
ACTIVATED CARBON AS CATALYST
AND CATALYST CARRIERS
IMPREGNATED CARBONS
ACTIVATED CARBON IN POLLUTION
CONTROL
CONCLUSION
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21. COMMERCIAL EXPLOITATION OF COCONUT PITH
INTRODUCTION
COCONUT PITH
UTILISATION OF PITH : PROBLEMS
UTILISATION OF PITH : PROSPECTS
Pith Fuel Briquettes Briquetting with Binders
PITH AS AN INGREDIENT IN AGRICULTURAL/
HORTICULTURAL FARMS
PITH AS A HEAT INSULATING MATERIAL
CONCLUSION
22. MODERN SEMI AUTOMATIC COPRA MANUFACTURING UNIT USING WASTE
HEAT RECOVERY SYSTEM
INTRODUCTION
PRESENT USES OF COCONUT SHELL IN INDIA
CHARCOAL MANUFACTURE AND WASTE
HEAT RECOVERY UNIT
CHEMICAL ANALYSIS AND CALORIFIC VALUE
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WHU AND PYROLYSIS PROCESS
MODERN SEMI-AUTOMATIC COPRA
DRYING UNIT
ECONOMIC OF A MODERN COPRA
DRYING UNIT
INFERENCE
23. COCONUT KERNEL PRODUCTS
VIRGIN COCONUT OIL
DESICCATED COCONUT
COCONUT MILK
SPRAY DRIED COCONUT MILK POWDER
24. FOOD PRODUCTS
THE WET MEAT OR KERNEL
Coconut Milk and Related Products
COCONUT SKIM MILK AND RELATED
PRODUCTS
COCONUT PROTEIN AND EDIBLE OIL
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Krauss-Maffei/C.F.T.R.I. Process
Texas A & M University Process
The TPI Process
The Modified Solvol Process
DESICCATED COCONUT
Removal of the Karnels and Paring
Washing
Sterilising
Disintegrating and Desiccating
EDIBLE COPRA
COCONUT WATER
Foods uses of Coconut Water
Other Miscellaneous Uses
TODDY AND TODDY PRODUCTS
Tapping
The yield of Toddy
Suitability of Dwarf Palms
Tapping and Subsequent Yield of Nuts
Composition and Uses of Fresh Toddy
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Jaggery
Refined Sugar
Treacle
Fermented Toddy
Arrack
Coconut Vinegar
MISCELLANEOUS PRODUCTS OF FOOD VALUE
25. COMMERCIAL PRODUCTS
MILLING COPRA
Preparation of Coconuts before Drying
Copra Drying Process and Methods
Sun Drying
Smoke Drying or Drying by Direct Heat in Kilns
Drying by Indirect Heat
The Quality of Copra
Oil Content of Copra
Storage of Copra
Deterioration of Copra
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Grading of Copra
Moisture Determination
COCONUT OIL
Oil Milling
YIELD OF OIL FROM COPRA
PHYSICAL PROPERTIES
Chemical Properties
Rancidity
Ensuring the Quality of Oil
Quality Standards for Coconut Oil
Uses of Coconut Oil
CONSUMPTION OF COCONUT OIL AND HEART AILMENTS
COCONUT CAKE
USE OF COCONUT CAKE
COIR OR COCONUT FIBRE
Natural Retting
Mechanical and Chemical Methods of Retting
Extraction of White Fibre
Extraction of Brown Fibre
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YIELD OF FIBRE FROM HUSK
VARIETIES OF FIBRE AND GRADES
CHEMICAL COMPOSITION
Spinning of Coir Yarn
Utilisation of Coir Fibre and Yarn
Rubberised Coir
COIR PITH OR COIR DUST
26. COCONUT SHELL AND MISCELLANEOUS PRODUCTS
COCONUT SHELL CHARCOAL
Covered Pit Method
Modified Pit Method
The Drum Method
Uses
Properties
DISTILLATION OF COCONUT SHELLS
ACTIVATED CARBON
COCONUT SHELL FLOUR
OTHER USES
MISCELLANEOUS PRODUCTS
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27. BY-PRODUCTS UTILISATION
COMMERCIAL EXPLOITATION OF
COCONUT PITH
Pith as a Heat Insulating Material
COCONUT OIL
COCONUT PRODUCT DIVERSIFICATION
Copra Making
White Copra Production
Ball Copra
Vinegar Making
Bio-Confectionaries from Coconut Water
Benefits from Bio-Sweets
Desiccated Coconut
Canning of Coconut Haustorium
Coconut Cream
Coconut Shell Powder
Coconut Milk
Coconut Oil Derivatives
Coconut Oil as an Edible Oil
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PRODUCTION OF COCOPEAT
GRANULATED CHARCOAL
BIODIESEL PLANT-OLEOCHEMICAL
RUBBERISED COIR FIBRE CUSHIONS
COIR INDUSTRY
COCONUT SHELL BASED PRODUCTS
Shell Charcoal
Coconut Shell and Wood Handicrafts
Activated Carbon from Coconut Shells
Protection against Toxic Gases
Purification of Various Gases
Recovery of Solvents and Other Vapours
TYPICAL PLANTS WHERE SUCH SOLVENTS
ARE RECOVERED
Separation of Hydrocarbon Mixtures
Purification of Fermentation Carbondioxide
Recovery of Gold
Carbon Batteries
As Catalyst and Catalyst Carriers
Impregnated Carbons
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GLOBAL COMPETITIVENESS OF COCONUT
INDUSTRY
EXPORTS
Competition from Other Oilseed Crops
Low Profitability
Fluctuating Prices
Inconsistent Supplies of Product
STRATEGIES FOR FUTURE
28. MATURE COCONUT
OPTIMUM STAGE FOR HARVESTING
COCONUTS
DEHUSKING
HOME PRESERVATION OF SPLIT COCONUTS
MATURE COCONUT WATER PRODUCTS
COCONUT WATER BEVERAGES
COCONUT VINEGAR
NATA-DE-COCO
OTHER PRODUCTS
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Niir Project Consultancy Services (NPCS)
can provide Process Technology Book on
Coconut & Coconut Products
(Cultivation and Processing)
See more
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Niir Project Consultancy Services
106-E, Kamla Nagar, New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9811043595
Fax: +91-11-23841561
Website :
www.niir.org
www.entrepreneurindia.co
Take a look at NIIR PROJECT CONSULTANCY SERVICES on
#StreetView
https://goo.gl/VstWkd
www.niir.org www.entrepreneurindia.co
AN ISO 9001:2008 COMPANY
www.entrepreneurindia.co
o One of the leading reliable names in industrial world for
providing the most comprehensive technical consulting
services
o We adopt a systematic approach to provide the strong
fundamental support needed for the effective delivery of
services to our Clients’ in India & abroad
Who are we?
www.entrepreneurindia.co
o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Business Plan
o Industry Trends
o Market Research Reports
o Technology Books and Directory
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
What do we offer?
www.entrepreneurindia.co
o We have two decades long experience in project consultancy
and market research field
o We empower our customers with the prerequisite know-how
to take sound business decisions
o We help catalyze business growth by providing distinctive
and profound market analysis
o We serve a wide array of customers , from individual
entrepreneurs to Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business
precision
How are we different ?
www.entrepreneurindia.co
Our Approach
Requirement collection
Thorough analysis of the project
Economic feasibility study of the
Project
Market potential survey/research
Report Compilation
www.entrepreneurindia.co
Who do we serve?
o Public-sector Companies
o Corporates
o Government Undertakings
o Individual Entrepreneurs
o NRI’s
o Foreign Investors
o Non-profit Organizations, NBFC’s
o Educational Institutions
o Embassies & Consulates
o Consultancies
o Industry / trade associations
www.entrepreneurindia.co
SectorsWe Cover
o Ayurvedic And Herbal Medicines, Herbal Cosmetics
o Alcoholic And Non Alcoholic Beverages, Drinks
o Adhesives, Industrial Adhesive, Sealants, Glues, Gum &
Resin
o Activated Carbon & Activated Charcoal
o Aluminium And Aluminium Extrusion Profiles & Sections,
o Bio-fertilizers And Biotechnology
o Breakfast Snacks And Cereal Food
o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Bamboo And Cane Based Projects
o Building Materials And Construction Projects
o Biodegradable & Bioplastic Based Projects
o Chemicals (Organic And Inorganic)
o Confectionery, Bakery/Baking And Other Food
o Cereal Processing
o Coconut And Coconut Based Products
o Cold Storage For Fruits & Vegetables
o Coal & Coal Byproduct
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Copper & Copper Based Projects
o Dairy/Milk Processing
o Disinfectants, Pesticides, Insecticides, Mosquito Repellents,
o Electrical, Electronic And Computer based Projects
o Essential Oils, Oils & Fats And Allied
o Engineering Goods
o Fibre Glass & Float Glass
o Fast Moving Consumer Goods
o Food, Bakery, Agro Processing
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Fruits & Vegetables Processing
o Ferro Alloys Based Projects
o Fertilizers & Biofertilizers
o Ginger & Ginger Based Projects
o Herbs And Medicinal Cultivation And Jatropha
(Biofuel)
o Hotel & Hospitability Projects
o Hospital Based Projects
o Herbal Based Projects
o Inks, Stationery And Export Industries
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Infrastructure Projects
o Jute & Jute Based Products
o Leather And Leather Based Projects
o Leisure & Entertainment Based Projects
o Livestock Farming Of Birds & Animals
o Minerals And Minerals
o Maize Processing(Wet Milling) & Maize Based Projects
o Medical Plastics, Disposables Plastic Syringe, Blood
Bags
o Organic Farming, Neem Products Etc.
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projects
o Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy Based
Projects
o Pharmaceuticals And Drugs
o Plantations, Farming And Cultivations
o Plastic Film, Plastic Waste And Plastic Compounds
o Plastic, PVC, PET, HDPE, LDPE Etc.
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o Soaps And Detergents
o Stationary Products
o Spices And Snacks Food
o Steel & Steel Products
o Textile Auxiliary And Chemicals
www.entrepreneurindia.co
SectorsWe Cover Cont…
o Township & Residential Complex
o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral
Water)
o Wire & Cable
www.entrepreneurindia.co
Contact us
Niir Project Consultancy Services
106-E, Kamla Nagar, New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9811043595
Fax: +91-11-23841561
Website : www.niir.org , www.entrepreneurindia.co
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
www.niir.org www.entrepreneurindia.co
www.niir.org
Follow Us
www.entrepreneurindia.co
For more information,
visit us at:
www.entrepreneurindia.co

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Processing, Manufacturing of Coconut based Products (Coconut Oil, Coconut Cream, Coconut Milk and Milk Products, Coconut Spray Dried Milk Powder)

  • 1. Processing, Manufacturing of Coconut based Products (Coconut Oil, Coconut Cream, Coconut Milk And Milk Products, Coconut Spray Dried Milk Powder, Coconut Byproducts, Coconut Shell Charcoal, Activated Carbon, Shell Flour, Coir And Coir Products, Handicrafts From Coconut) With Recycling of Organic Wastes from Coconut Palm, Vermicomposting, Coir Pith Composting
  • 2. www.entrepreneurindia.co Introduction Coconut seems to have a special place in Primal hearts. Judging from the forums, people are pretty taken with the fatty pseudo-nut and they’re always interested in new ways to consume the stuff. For some who abstain from dairy completely, coconut products make a great replacement for creams and butters. Coconut and coconut based products sector plays a pivotal role in the foreign exchange earnings by offering a wide array of products to the international market. The coconut is a very useful plant with a wide range of products being sourced from it. Coconut products are used to make everything from clothing to animal feed to beauty creams.
  • 3. www.entrepreneurindia.co Its kernel is harvested for its edible flesh and delicious water, while its husk is used for its strong fibers. Most important, however, are its oils, which are extracted, processed, and marketed for culinary, medicinal, and cosmetic uses alike. Typically, the flesh is first dried down to 6% moisture to make copra. This product is then hauled to factories across the world where it is manufactured into oil. Demand for coconuts has grown upwards of 500% in the last decade. This is because coconut-based derivatives, such as soaps, virgin coconut oil, health products and coconut water, have all seen large spikes in demand, so much so that producers may not be able to keep up.
  • 4. The Philippines is requesting international help to streamline their production protocols, and the international community has responded by taking steps to reduce demand for coconuts. The leading coconut producer nations are (in order) the Philippines, Indonesia, India, Sri Lanka, Thailand and Malaysia. While production from nations such as Fiji, Papua New Guinea, Solomon Islands, Samoa, Tonga and Vanuatu is relatively small, the coconut trade is a major source of export revenue for these countries. In some years, copra comprises more than 50% of Vanuatu’s export income. www.entrepreneurindia.co
  • 5. The export of coconut and coconut products from India increased by 10.50 per cent to `1450.24 crore in 2015-2016. The increase in quantity exported of desiccated coconut, coconut oil and activated carbon when compared to previous year was 63, 23 and 13 per cent respectively. There are greater prospects for exports of coconut oil, virgin coconut oil and desiccated coconut from India in 2016-17 as the prevailing domestic price is less when compared to the international market. The coconut industry is the highest net foreign exchange earner of agricultural exports in the Philippines, accounting for about 1.5% of GNP. It employs, directly or indirectly, some 20 million people (about one- third of the population) and earns more than US$510m annually. www.entrepreneurindia.co
  • 6. www.entrepreneurindia.co Coconut is one of the oldest crops grown in India and presently covers 1.5 million hectares in this country. Found across much of the tropic and subtropical area, the coconut is known for its great versatility as seen in the many domestic, commercial, and industrial uses of its different parts. Coconuts are part of the daily diet of many people. Its endosperm is initially in its nuclear phase suspended within the coconut water. As development continues, cellular layers of endosperm deposit along the walls of the coconut, becoming the edible coconut flesh. When dried, the coconut flesh is called copra.
  • 7. www.entrepreneurindia.co The oil and milk derived from it are commonly used in cooking and frying; coconut oil is also widely used in soaps and cosmetics. The clear liquid coconut water within is a refreshing drink and can be processed to create alcohol. The husks and leaves can be used as material to make a variety of products for furnishing and decorating. It also has cultural and religious significance in many societies that use it. India stands third in the production of coconut in the world. There are only two distinguishable varieties of coconut; the tall and the dwarf. As a result of cross pollination in the tails, a wide range of variations occur within the same variety.
  • 8. www.entrepreneurindia.co Coconut based cropping/farming systems promote on farm diversity and strengthens ecological base of coconut farming. Coconut husk is the raw material for the coir industry. It is also used as a domestic fuel and as a fuel in copra kilns. Coconut oil comes under edible/industrial group, is used as cooking oil, hair oil, massage oil and industrial oil. It is dominated by saturated fats and high percentage of lauric acid. India accounts for the 18% of total coconut production in the world and it is the third largest coconut producing country in the world. Coconut processing adds value, and a number of products like coconut oil, desiccated coconut, coir fibre, pith, mattresses,
  • 9. www.entrepreneurindia.co desiccated coconut (DC), coconut cream, coconut milk, spray dried coconut milk powder, coconut shell products, shell charcoal, shell powder, virgin coconut oil are obtained. The demand for coconut oil increases 15 to 20 % during the festival season. Coconut oil for edible purposes is now being claimed to be the second best edible oil in the world, after Olive oil. Coconut shell charcoal is most widely used as domestic and industrial fuel.
  • 10. www.entrepreneurindia.co Some of the fundamentals of the book are product diversification in coconut, future of coconut oil, scope for product diversification, varieties of coconut, farming systems in coconut, organic farming of coconut, spices and herbs, establishment and maintenance of organic coconut plantations, production of organic spices, medicinal and aromatic plants along with coconut, crop improvement, green manuring in coconut garden organic recycling in coconut, soil moisture conservation in coconut garden, harvest and post harvest technology, integrated farming in coconut holdings for productivity improvement, machinery and processing of desiccated coconut, coconut processing sector in India, etc.
  • 11. www.entrepreneurindia.co Coconut plays an important role in the economic, social and cultural activities of millions of people in our country. India is a major producer of coconut in the world. Coconut provides food, edible oil, industrial oil and health drink to humanity. All parts of coconut tree is useful in one way or other and the crop profoundly influences the socio economic security of millions of farm families. The present book contains the methods of cultivation and processing of coconut. This book is very beneficial for agriculturist, researchers, professionals, entrepreneurs, agriculture universities etc.
  • 12. www.entrepreneurindia.co Table of Contents 1. PRODUCT DIVERSIFICATION IN COCONUT FUTURE OF COCONUT OIL SCOPE FOR PRODUCT DIVERSIFICATION Philippines Sri Lanka India Other Uses CONCLUSION 2. VARIETIES OF COCONUT TALL VARIETY West Coast Tall East Coast Tall Lakshadweep Ordinary Lakshadweep Micro Andaman Ordinary
  • 13. www.entrepreneurindia.co Andaman Giant Kappadam Laguna San Ramon Macapuno Spicata Performance of exotic cultivars under Indian conditions DWARF VARIETY Ghowghat Green Dwarf Chowghat Orange Dwarf Malyan Dwarf Gangabondam Ayiramkachi Thembili (King Coconut) Coonino Mangipod Niuleka
  • 14. www.entrepreneurindia.co 3. FARMING SYSTEMS IN COCONUT ROOTING PATTERN CROWN STRUCTURE AND LIGHT TRANSMISSION WATER USE EFFICIENCY NUTRIENTS CHOICE OF INTER / MIXED CROPS CRITERIA FOR SELECTION OF INTER/ MIXED CROPS 4. ORGANIC FARMING OF COCONUT, SPICES AND HERBS ORGANIC COCONUT SCENARIO SCOPE FOR ORGANIC PRODUCTION OF COCONUT IN INDIA CHARACTERISTICS OF A TYPICAL ORGANIC COCONUT FARM ESTABLISHMENT AND MAINTENANCE OF
  • 15. www.entrepreneurindia.co ORGANIC COCONUT PLANTATIONS Conversion Period Buffer Zone Choice of Varieties Raising Nursery Land Preparation Preparations for Planting Aftercare of the Young Plantation Nutrient Management Green Manuring and Cover Cropping Utilization of Waste from Coconut Palm Improving Soil Conditions Plant Protection Biopesticides Contamination Control Soil and Water Conservation Bee Keeping Animal Husbandry
  • 16. www.entrepreneurindia.co CONVERSION OF ESTABLISHED PLANTATIONS Conversion Period Choice of Cultivars/Varieties Composting of On-farm Crop Residues/ Farm Wastes Nutrition Management Weed Management PROCESSING OF ORGANIC COCONUT PRODUCTION OF ORGANIC SPICES, MEDICINAL AND AROMATIC PLANTS ALONG WITH COCONUT CERTIFICATION OF ORGANIC PRODUCTS 5. PLANTING MATERIAL COLLECTION OF SEEDNUTS RAISING NURSERY NURSERY CARE SEEDLING SELECTION POLYBAG NURSERY
  • 17. www.entrepreneurindia.co 6. GARDEN ESTABLISHMENT SITE SELECTION TIME OF PLANTING PLANTING SYSTEM LAND PREPARATION AND PREPARATION OF PITS FOR PLANTING REPLACEMENT OF UNPRODUCTIVE PALMS REPLANTING UNDER PLANTING AFTER CARE 7. CROP IMPROVEMENT VARIETIES TALL GROUP West Coast Tall East Coast Tall Lakshadweep Ordinary Lakshadweep Micro Andaman Ordinary Kappadam
  • 18. www.entrepreneurindia.co VPM-3 ALR (CN) 1 DWARF GROUP Dwarf Green Dwarf Orange Malayan Dwarf Gangabondan Choughat Orange Dwarf TALL AND DWARF HYBRIDS VHC 1 VHC 2 VHC 3 8. CROP PROTECTION INSECT PESTS Rhinoceros Beetle, Oryctes rhinoceros L. MANAGEMENT Red Palm Weevil, Rhynchophorus ferrugineus Oliv. (Curculionidae: Coleoptera)
  • 19. www.entrepreneurindia.co MANAGEMENT Black Headed Caterpillar, Opisina arenosella Meyr. (Cryptophasidae: Lepidoptera) MANAGEMENT Termite, Odontotermes obesus Ramb. (Termitidae: Isoptera) MANAGEMENT Lacewing Bug, Stephanitis typicus Dist. (Tingidae: Hemiptera) Scale Insect, Aspidiotus destructor Sign. (Diaspididae: Hemiptera) MANAGEMENT Mealybug, Pseudococcus longispinus (T.), P. citriculus G., Palmicultor palmarum (Eh.) (Pseudococcidae : Hemiptera) MANAGEMENT Slug Caterpillar, Latoia lepida Cram (Cochlidiidae: Lepidoptera) Slug Caterpillar, Contheyla rotunda H., (Cochlidiidae: Lepidoptera) Slug Caterpillar, Macroplectra nararia M. (Cochlidiidae: Lepidoptera)
  • 20. MANAGEMENT White Leaf Roller, Gangara thyrsis M. (Hesperiidae: Lepidoptera) Green Leaf Roller, Suastus gremius F. (Hesperiidae: Lepidoptera) Long Green Caterpillar, Turnaca acuta W. (Notodontidae: Lepidoptera) Bag Worm, Manatha albipes M. (Psychidae: Lepidoptera) MANAGEMENT Nut Borer, Cyclodes omma V.H. (Noctuidae: Lepidoptera) Lesser Coconut Spike Moth, Batrachedra arenosella Wlk. (Cosmopterygidae: Lepidoptera) Flower Caterpillar, Syntomis passalis Fab. (Cosmopterygidae: Lepidoptera) Ash Weevil, Myllocerus curvicornis Fab. (Curculionidae: Coleoptera) Stem and Bark Weevil, Diocalandra stigmaticollis G. (Curculionidae: Coleoptera) www.entrepreneurindia.co
  • 21. MANAGEMENT Shot Hole Borer, Xyleborus perforans W. (Scolytidae: Coleoptera) MANAGEMENT Coreid Bug, Paradasynus rostratus Dist. (Coreidae: Heteroptera) MANAGEMENT Root Grub, Leucopholis coneophora Burm. (Melolonthidae: Coleoptera) MANAGEMENT Ant, Dorylus orientalis W. (Formicidae: Hymenoptera) Red Ant, Oecophylla smaragdina F. (Formicidae: Hymenoptera) NON INSECT PESTS Mites MANAGEMENT PACKAGE OF RECOMMENDATIONS MANAGEMENT Nematodes www.entrepreneurindia.co
  • 22. THE BURROWING NEMATODE, RADOPHOLUS SIMILIS MANAGEMENT THE COCONUT NEMATODE, RHADINAPHELENCHUS COCOPHILUS Rodent Pests MANAGEMENT MANAGEMENT SQUIRREL, FUNAMBULUS PALMARUM MONKEYS Storage Pests MANAGEMENT DISEASES Bud Rot, Phytophthora palmivora Butler MANAGEMENT Thanjavur Wilt, Ganoderma lucidum (Leyss) Karst and G. applanatum MANAGEMENT Stem Bleeding. Thielaviopsis paradoxa www.entrepreneurindia.co
  • 23. MANAGEMENT Leaf Blight, Pestalotia palmarum MANAGEMENT Pencil Point (Tapering Wilt) MANAGEMENT Tatipaka Disease MANAGEMENT Crown Choke Disease MANAGEMENT Button Shedding MANAGEMENT Root Wilt MANAGEMENT Leaf Rot, Colletotrichum gloeosporioides, Exserohilum rostratum, Fusarium solani MANAGEMENT Mahali (Fruit Rot and Nut Fall), Phytophthora palmivora www.entrepreneurindia.co
  • 24. MANAGEMENT PREPARATION OF 1% BORDEAUX MIXTURE BORDEAUX PASTE 9. INTEGRATED DISEASE MANAGEMENT BUD ROT CAUSAL ORGANISM SYMPTOM CONTROL PREPARATION OF 1% BORDEAUX MIXTURE BORDEAUX PASTE ROOT DISEASE SYMPTOMS MANAGEMENT LEAF ROT CAUSAL ORGANISMS SYMPTOM CONTROL STEM BLEEDING DISEASE CAUSAL ORGANISM SYMPTOM www.entrepreneurindia.co
  • 25. CONTROL THANJAVUR WILT/GANODERMA DISEASE CAUSAL ORGANISM SYMPTOM MANAGEMENT MAHALI (FRUIT ROT AND NUT FALL) Causal organism SYMPTOM CONTROL LEAF BLIGHT OR GREY LEAF SPOT SYMPTOM CONTROL TATIPAKA DISEASE SYMPTOM MANAGEMENT CROWN CHOKE DISEASE SYMPTOM CONTROL www.entrepreneurindia.co
  • 26. 10. GARDEN MANAGEMENT INTERCULTIVATION FERTILIZER RECOMMENDATIONS FOR COCONUT - A SUMMARY DEFICIENCY OF NUTRIENTS NITROGEN POTASSIUM MAGNESIUM BORON SULPHUR CHLORINE GREEN MANURING IN COCONUT GARDEN ORGANIC RECYCLING IN COCONUT Organic Recycling in Coconut Based Farming System Leguminous Green Manure Plants for Sustaining Coconut Yields Basin Management with Legume Cover Crops Growing of Gliricidia as green leaf manure crop in coconut garden under littoral sandy soil www.entrepreneurindia.co
  • 27. Recycling of organic wastes from coconut palm Direct utilization of coconut wastes as mulch Vermicomposting Coir pith composting WATER MANAGEMENT AUTOMATIC IRRIGATION SYSTEM DRAINAGE WEED CONTROL SOIL MOISTURE CONSERVATION IN COCONUT GARDEN COCONUT BASED CROPPING SYSTEMS ROOTING PATTERN CANOPY STRUCTURE AND LIGHT UTILIZATION CRITERIA FOR SELECTION OF SUBSIDIARY CROPS INTERCROPPING SYSTEMS TUBER CROPS RHIZOME SPICE CROPS CEREALS VEGETABLES PULSES www.entrepreneurindia.co
  • 28. OIL SEEDS FRUIT CROPS FLORICULTURE MEDICINAL AND AROMATIC PLANTS MIXED CROPPING COCOA PEPPER CLOVE NUTMEG CINNAMON HIGH DENSITY MULTISPECIES CROPPING SYSTEM COCONUT BASED MIXED FARMING SYSTEM COCONUT BASED SERICULTURE SYSTEM ECONOMIC ASPECTS OF COCONUT CULTIVATION 11. HARVEST AND POST HARVEST TECHNOLOGY HARVESTING STORAGE AND SEASONING www.entrepreneurindia.co
  • 29. POST HARVEST PROCESSING HUSKING COPRA PROCESSING SUN DRYING SOLAR DRYER INDIRECT DRYING Small holder copra dryer SMOKE FREE COPRA DRYER FOR MEDIUM HOLDINGS LARGE HOLDERâ€TMS COPRA DRYER ELECTRICAL COPRA DRYER BALL COPRA COPRA GRADING COPRA MOISTURE METER COCONUT PRODUCTS AND BYPRODUCTS DESICCATED COCONUT TENDER COCONUT WATER SNOW BALL TENDER NUT (SBTN) www.entrepreneurindia.co
  • 30. MATURED COCONUT WATER NATA-DE-COCO COCONUT MILK AND MILK PRODUCTS COCONUT CREAM COCONUT SPRAY DRIED MILK POWDER TODDY COCONUT BYPRODUCTS BYPRODUCTS FROM HUSK COCONUT SHELL CHARCOAL ACTIVATED CARBON SHELL FLOUR COIR AND COIR PRODUCTS HANDICRAFTS FROM COCONUT COCONUT WOOD PROCESSING MUSHROOM CULTIVATION USING COCONUT BYPRODUCTS 12. INTEGRATED FARMING IN COCONUT HOLDINGS FOR PRODUCTIVITY IMPROVEMENT www.entrepreneurindia.co
  • 31. 13. FINANCIAL ASSISTANCE TO PROCESSING INDUSTRIES 14. COCONUT HUSK COIR COIR GEOTEXTILE COIR PITH 15. COCONUT OIL PROPERTIES OF COCONUT OIL EXTRACTION OF COCONUT OIL Coconut Oil Based Oleochemicals Coconut oil based Oleochemicals: COCONUT OIL CAKE 16. MACHINERY AND PROCESSING OF DESICCATED COCONUT ABSTRACT INTRODUCTION www.entrepreneurindia.co
  • 32. DESICCATED COCONUT PROCEESING OF DESICCATED COCONUT PLANT & MACHINERY FOR DESICCATED COCONUT DRYING OF DESICCATED COCONUT THE PILOT PLANT RESULTS AND OBSERVATIONS SCALE-UP QUALITY OF DESICCATED COCONUT CONCLUSIONS 17. QUALITY STATUS OF DESICCATED COCONUT ABSTRACT INTRODUCTION MATERIALS AND METHODS RESULTS AND DISCUSSION 18. COCONUT PROCESSING SECTOR IN INDIA TREND IN AREA, PRODUCTION AND PRODUCTIVITY www.entrepreneurindia.co
  • 33. COCONUT INDUSTRY VS INDIAN ECONOMY PRESENT STATUS OF THE COCONUT PROCESSING SECTOR TRADITIONAL COCONUT PRODUCTS AND TECHNOLOGICAL INNOVATIONS Copra Sun drying Kiln drying Indirect hot air drier Solar drying Improvement in drying Coconut Oil Desiccated Coconut Coir and Coir Products EMERGING TECHNOLOGIES IN THE PROCESSING SECTOR Wet Processing of Coconut Coconut Cream www.entrepreneurindia.co
  • 34. Coconut Milk Based Consumer Products Coconut Shell Based Products Coconut Shell Charcoal Activated Carbon Methods of Processing Destructive Distillation of Shells Coconut Shell Powder Miscellaneous Uses of Shells Coconut Water Coir Pith and Miscellaneous Products PROBLEMS AND CONSTRAINTS FUTURE STRATEGY 19. VINEGAR FERMENTATION WITH SPECIAL EMPHASIS ON POSSIBILITIES OF UTILIZATION OF MATURED COCONUT WATER PRODUCTION AND VOLUME RAW MATERIALS PRODUCTION OF VINEGAR www.entrepreneurindia.co
  • 35. ACETIFICATION METHODS The Orleans Process or Slow Process or French Process Quick Process or German Process Submerged Method Other Modern Processes COCONUT WATER AS POSSIBLE SUBSTRATE FOR VINEGAR FERMENTATION Preparation of Coconut Water Medium PFA SPECIFICATIONS FOR VINEGAR Standards PROBLEMS IN VINEGAR MANUFACTURE AGEING OF VINEGAR 20. ACTIVATED CARBON FROM COCONUT SHELLS: SIGNIFICANCE AND PROSPECTS PROTECTION AGAINST TOXIC GASES AIR PURIFICATION AND RECOVERY www.entrepreneurindia.co
  • 36. PURIFICATION OF VARIOUS GASES FILTERS FOR WAR GASES/ NUCLEAR FALL-OUTS PURIFYING WORKING ENVIRONMENTS AND ELIMINATION OF ODOURS RECOVERY OF SOLVENTS AND OTHER VAPOURS Typical Plants where Such Solvents are Recovered SEPARATION OF HYDROCARBON MIXTURES PURIFICATION OF FERMENTATION CARBON DIOXIDE RECOVERY OF GOLD CARBON BATTERIES MISCELLANEOUS APPLICATIONS ACTIVATED CARBON AS CATALYST AND CATALYST CARRIERS IMPREGNATED CARBONS ACTIVATED CARBON IN POLLUTION CONTROL CONCLUSION www.entrepreneurindia.co
  • 37. 21. COMMERCIAL EXPLOITATION OF COCONUT PITH INTRODUCTION COCONUT PITH UTILISATION OF PITH : PROBLEMS UTILISATION OF PITH : PROSPECTS Pith Fuel Briquettes Briquetting with Binders PITH AS AN INGREDIENT IN AGRICULTURAL/ HORTICULTURAL FARMS PITH AS A HEAT INSULATING MATERIAL CONCLUSION 22. MODERN SEMI AUTOMATIC COPRA MANUFACTURING UNIT USING WASTE HEAT RECOVERY SYSTEM INTRODUCTION PRESENT USES OF COCONUT SHELL IN INDIA CHARCOAL MANUFACTURE AND WASTE HEAT RECOVERY UNIT CHEMICAL ANALYSIS AND CALORIFIC VALUE www.entrepreneurindia.co
  • 38. WHU AND PYROLYSIS PROCESS MODERN SEMI-AUTOMATIC COPRA DRYING UNIT ECONOMIC OF A MODERN COPRA DRYING UNIT INFERENCE 23. COCONUT KERNEL PRODUCTS VIRGIN COCONUT OIL DESICCATED COCONUT COCONUT MILK SPRAY DRIED COCONUT MILK POWDER 24. FOOD PRODUCTS THE WET MEAT OR KERNEL Coconut Milk and Related Products COCONUT SKIM MILK AND RELATED PRODUCTS COCONUT PROTEIN AND EDIBLE OIL www.entrepreneurindia.co
  • 39. Krauss-Maffei/C.F.T.R.I. Process Texas A & M University Process The TPI Process The Modified Solvol Process DESICCATED COCONUT Removal of the Karnels and Paring Washing Sterilising Disintegrating and Desiccating EDIBLE COPRA COCONUT WATER Foods uses of Coconut Water Other Miscellaneous Uses TODDY AND TODDY PRODUCTS Tapping The yield of Toddy Suitability of Dwarf Palms Tapping and Subsequent Yield of Nuts Composition and Uses of Fresh Toddy www.entrepreneurindia.co
  • 40. Jaggery Refined Sugar Treacle Fermented Toddy Arrack Coconut Vinegar MISCELLANEOUS PRODUCTS OF FOOD VALUE 25. COMMERCIAL PRODUCTS MILLING COPRA Preparation of Coconuts before Drying Copra Drying Process and Methods Sun Drying Smoke Drying or Drying by Direct Heat in Kilns Drying by Indirect Heat The Quality of Copra Oil Content of Copra Storage of Copra Deterioration of Copra www.entrepreneurindia.co
  • 41. Grading of Copra Moisture Determination COCONUT OIL Oil Milling YIELD OF OIL FROM COPRA PHYSICAL PROPERTIES Chemical Properties Rancidity Ensuring the Quality of Oil Quality Standards for Coconut Oil Uses of Coconut Oil CONSUMPTION OF COCONUT OIL AND HEART AILMENTS COCONUT CAKE USE OF COCONUT CAKE COIR OR COCONUT FIBRE Natural Retting Mechanical and Chemical Methods of Retting Extraction of White Fibre Extraction of Brown Fibre www.entrepreneurindia.co
  • 42. YIELD OF FIBRE FROM HUSK VARIETIES OF FIBRE AND GRADES CHEMICAL COMPOSITION Spinning of Coir Yarn Utilisation of Coir Fibre and Yarn Rubberised Coir COIR PITH OR COIR DUST 26. COCONUT SHELL AND MISCELLANEOUS PRODUCTS COCONUT SHELL CHARCOAL Covered Pit Method Modified Pit Method The Drum Method Uses Properties DISTILLATION OF COCONUT SHELLS ACTIVATED CARBON COCONUT SHELL FLOUR OTHER USES MISCELLANEOUS PRODUCTS www.entrepreneurindia.co
  • 43. 27. BY-PRODUCTS UTILISATION COMMERCIAL EXPLOITATION OF COCONUT PITH Pith as a Heat Insulating Material COCONUT OIL COCONUT PRODUCT DIVERSIFICATION Copra Making White Copra Production Ball Copra Vinegar Making Bio-Confectionaries from Coconut Water Benefits from Bio-Sweets Desiccated Coconut Canning of Coconut Haustorium Coconut Cream Coconut Shell Powder Coconut Milk Coconut Oil Derivatives Coconut Oil as an Edible Oil www.entrepreneurindia.co
  • 44. PRODUCTION OF COCOPEAT GRANULATED CHARCOAL BIODIESEL PLANT-OLEOCHEMICAL RUBBERISED COIR FIBRE CUSHIONS COIR INDUSTRY COCONUT SHELL BASED PRODUCTS Shell Charcoal Coconut Shell and Wood Handicrafts Activated Carbon from Coconut Shells Protection against Toxic Gases Purification of Various Gases Recovery of Solvents and Other Vapours TYPICAL PLANTS WHERE SUCH SOLVENTS ARE RECOVERED Separation of Hydrocarbon Mixtures Purification of Fermentation Carbondioxide Recovery of Gold Carbon Batteries As Catalyst and Catalyst Carriers Impregnated Carbons www.entrepreneurindia.co
  • 45. GLOBAL COMPETITIVENESS OF COCONUT INDUSTRY EXPORTS Competition from Other Oilseed Crops Low Profitability Fluctuating Prices Inconsistent Supplies of Product STRATEGIES FOR FUTURE 28. MATURE COCONUT OPTIMUM STAGE FOR HARVESTING COCONUTS DEHUSKING HOME PRESERVATION OF SPLIT COCONUTS MATURE COCONUT WATER PRODUCTS COCONUT WATER BEVERAGES COCONUT VINEGAR NATA-DE-COCO OTHER PRODUCTS www.entrepreneurindia.co
  • 46. Niir Project Consultancy Services (NPCS) can provide Process Technology Book on Coconut & Coconut Products (Cultivation and Processing) See more http://goo.gl/UdsFng http://goo.gl/gRhM4U http://goo.gl/yglppI
  • 48. https://goo.gl/VstWkd www.entrepreneurindia.cowww.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #Streetview
  • 49. Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2 www.entrepreneurindia.co
  • 50. Contact us Niir Project Consultancy Services 106-E, Kamla Nagar, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.niir.org www.entrepreneurindia.co Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd www.niir.org www.entrepreneurindia.co
  • 51. AN ISO 9001:2008 COMPANY www.entrepreneurindia.co
  • 52. o One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services o We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services to our Clients’ in India & abroad Who are we? www.entrepreneurindia.co
  • 53. o Project Identification o Detailed Project Reports/Pre-feasibility Reports o Business Plan o Industry Trends o Market Research Reports o Technology Books and Directory o Databases on CD-ROM o Laboratory Testing Services o Turnkey Project Consultancy/Solutions o Entrepreneur India (An Industrial Monthly Journal) What do we offer? www.entrepreneurindia.co
  • 54. o We have two decades long experience in project consultancy and market research field o We empower our customers with the prerequisite know-how to take sound business decisions o We help catalyze business growth by providing distinctive and profound market analysis o We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors o We use authentic & reliable sources to ensure business precision How are we different ? www.entrepreneurindia.co
  • 55. Our Approach Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation www.entrepreneurindia.co
  • 56. Who do we serve? o Public-sector Companies o Corporates o Government Undertakings o Individual Entrepreneurs o NRI’s o Foreign Investors o Non-profit Organizations, NBFC’s o Educational Institutions o Embassies & Consulates o Consultancies o Industry / trade associations www.entrepreneurindia.co
  • 57. SectorsWe Cover o Ayurvedic And Herbal Medicines, Herbal Cosmetics o Alcoholic And Non Alcoholic Beverages, Drinks o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin o Activated Carbon & Activated Charcoal o Aluminium And Aluminium Extrusion Profiles & Sections, o Bio-fertilizers And Biotechnology o Breakfast Snacks And Cereal Food o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling www.entrepreneurindia.co
  • 58. SectorsWe Cover Cont… o Bamboo And Cane Based Projects o Building Materials And Construction Projects o Biodegradable & Bioplastic Based Projects o Chemicals (Organic And Inorganic) o Confectionery, Bakery/Baking And Other Food o Cereal Processing o Coconut And Coconut Based Products o Cold Storage For Fruits & Vegetables o Coal & Coal Byproduct www.entrepreneurindia.co
  • 59. SectorsWe Cover Cont… o Copper & Copper Based Projects o Dairy/Milk Processing o Disinfectants, Pesticides, Insecticides, Mosquito Repellents, o Electrical, Electronic And Computer based Projects o Essential Oils, Oils & Fats And Allied o Engineering Goods o Fibre Glass & Float Glass o Fast Moving Consumer Goods o Food, Bakery, Agro Processing www.entrepreneurindia.co
  • 60. SectorsWe Cover Cont… o Fruits & Vegetables Processing o Ferro Alloys Based Projects o Fertilizers & Biofertilizers o Ginger & Ginger Based Projects o Herbs And Medicinal Cultivation And Jatropha (Biofuel) o Hotel & Hospitability Projects o Hospital Based Projects o Herbal Based Projects o Inks, Stationery And Export Industries www.entrepreneurindia.co
  • 61. SectorsWe Cover Cont… o Infrastructure Projects o Jute & Jute Based Products o Leather And Leather Based Projects o Leisure & Entertainment Based Projects o Livestock Farming Of Birds & Animals o Minerals And Minerals o Maize Processing(Wet Milling) & Maize Based Projects o Medical Plastics, Disposables Plastic Syringe, Blood Bags o Organic Farming, Neem Products Etc. www.entrepreneurindia.co
  • 62. SectorsWe Cover Cont… o Paints, Pigments, Varnish & Lacquer o Paper And Paper Board, Paper Recycling Projects o Printing Inks o Packaging Based Projects o Perfumes, Cosmetics And Flavours o Power Generation Based Projects & Renewable Energy Based Projects o Pharmaceuticals And Drugs o Plantations, Farming And Cultivations o Plastic Film, Plastic Waste And Plastic Compounds o Plastic, PVC, PET, HDPE, LDPE Etc. www.entrepreneurindia.co
  • 63. SectorsWe Cover Cont… o Potato And Potato Based Projects o Printing And Packaging o Real Estate, Leisure And Hospitality o Rubber And Rubber Products o Soaps And Detergents o Stationary Products o Spices And Snacks Food o Steel & Steel Products o Textile Auxiliary And Chemicals www.entrepreneurindia.co
  • 64. SectorsWe Cover Cont… o Township & Residential Complex o Textiles And Readymade Garments o Waste Management & Recycling o Wood & Wood Products o Water Industry(Packaged Drinking Water & Mineral Water) o Wire & Cable www.entrepreneurindia.co
  • 65. Contact us Niir Project Consultancy Services 106-E, Kamla Nagar, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.niir.org , www.entrepreneurindia.co Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd www.niir.org www.entrepreneurindia.co
  • 67. For more information, visit us at: www.entrepreneurindia.co