Demand Driven Production Management

1. Ecoservity
Demand Driven Production Management
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Process &Technology brief-
Nov, 2017

2. Ecoservity
For most manufacturing organizations, while demand may
have significant variance the capacity is usually finite
Key challenge for plant managers is to:
Gain visibility across the lines for current and scheduled jobs
Ability to meet the demand based on dynamic business parameters
(customer, order volume, line conditions etc)
Monitor next available time for production line & plan accordingly
Setup downtime as needed for the line
Dispatch Planned / Production order to Production lines
Automate Good receipt / HFI into ERP system
Monitor / alert for key parameters of production line
Upcoming changes for SAP solution roadmap
Challenges for Manufacturing with Production Operations

3. Ecoservity
Future Plant Operations need to be Demand Sensing, Agile and Integrated E2E:
Demand Driven Production Management (DDPM)
Transform

4. Ecoservity
Production Scheduling in DDPM: Scheduling Cockpit
Plant
MRP Controller
Production Line (Optional)
# of days to plan for
Control verification & Availability
Check

5. Ecoservity
Production Scheduling in DDPM: Scheduling Cockpit
List of unassigned
Planned orders
List of assigned planned
order to Production line
Assign Planned order
to a scheduled line
Current Production /
Process Order
Change Quantity of
PRD Order
Reschedule orders based on new qty & priority
Unassign from Prod lineShift to another Prod lineSetup Prod line downtime
Change Qty
Create Planned Order
Delete Planned Order
Copy Planned Order
Prod Line dashboard Locked Order Change Locked Order Unassign
List of unassigned
Planned orders
Line Actual Vs Std
runrate
Check Availability of
key resources

6. Ecoservity
Production Operations in DDPM: Scheduling Cockpit
List of assigned planned
order to Production line
Running Production /
Process Order
Refresh Data (Auto refresh in nn mins)
List of Production Lines
Execute Production Changeover Line details Prd. Ord Material Long text
Material Long text
Pl. Ord Long text
Order Long text
Remaining Qty
HFI Qty
Prd. Scheduled Qty
GR Qty

7. Ecoservity
Desktop Mobile
Web / Mobile based Plant line Status in DDPM
Monitor key plant operational data (line / PRD Order / next Order / Status etc) from any device

8. Ecoservity
Plant line monitoring Dashboard & Alerts in DDPM
IoT & HANA based Line health check monitoring (eg, temperature / humidity / emissions / gas etc)

9. DigitalPhysical
ERP
HFI (manual) GR
Label:
#####
##
E
A
Ia
c
d
g h
e
f
i
j
kl
j
b
m
# Description
a ERP with Demand2Supply processes
b Production schedule
c Jobs list pushed to PRD line IoT
d EAI middleware
e IoT device
f Camera module + OCR on IoT
g Produced goods
h Label on produced good
i Camera image capture (time / event
based)
j Goods Receipt to ERP
Changeover trigger to Plant Line upon
completed Order(Optional)
k Goods received (OCR successful)
l Manual inspection / HFI ((OCR
unsuccessful)
m IoT Signal to PLC to control the routing
of produced goods
n Plant line / conveyor
n
PLC
Inventory Management: Automated Goods Receipt
Automate GR from production / procurement using IoT & OCR

10. Ecoservity
Benefits for Production Operations using DDPM
1. Improve Plant assets Utilization and
Monetization
2. Enable Demand Driven Production Operations
3. Built for Simplified usability, designed by users
like Yourself

11. Ecoservity

12. Ecoservity
Q&A / Next
Steps
Anupam
Ecoservity Inc,
Anupam.jaiswal@ecoservity.com
+1.214.519.9601