This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin connecting the governor to the linkage. Installation requires reattaching the linkage with bolts and setting brackets, then inserting the clevis pin and clip using special tools. Compressing injector springs with another tool is also part of the installation process.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
This document provides a 27-step procedure for disassembling and assembling an excavator travel motor. It includes removing components like the travel motor head, check valves, fittings, brake piston, barrel assembly, cam plate and shaft assembly. Detailed illustrations are provided to show how to remove seals, springs and other parts. Special care must be taken to mark components and reinstall them in their original positions and locations.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
This document provides a 27-step procedure for disassembling and assembling an excavator travel motor. It includes removing components like the travel motor head, check valves, fittings, brake piston, barrel assembly, cam plate and shaft assembly. Detailed illustrations are provided to show how to remove seals, springs and other parts. Special care must be taken to mark components and reinstall them in their original positions and locations.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
The document provides the disassembly procedure for a 330D2 excavator travel motor. It lists 28 steps to fully disassemble the travel motor, including removing the head, brake piston, plates and discs, rotating assembly, seals, and other internal components. Tools required are also listed. The procedure aims to clearly identify each part and ensure proper reinstallation of components in their original positions and orientations.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then describes 26 steps for reassembling the travel motor, providing details on cleaning, lubricating and properly installing each part in the reverse order of disassembly. Safety notices are included to handle fluids properly and avoid damaging components.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
This document provides instructions for removing and installing the cylinder head on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves removing several other components first, including the fuel filter base, governor, fuel control linkage, unit injectors, water temperature regulator housing, inlet manifold, and exhaust manifold. The cylinder head is then removed by detaching it from the cylinder block using bolts. The installation procedure provides detailed instructions for cleaning surfaces, installing a new cylinder head gasket, positioning the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalled components are also listed.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Proper tightening torque is listed for bolts reinstalling the fuel injection control linkage.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Detailed illustrations supplement each step.
3) Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Parts must be reinstalled in their original locations and orientations.
Caterpillar cat 311 c excavator (prefix clk) service repair manual (clk00001 ...fjskekdmjekm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on Caterpillar 3064 and 3066 engines. It describes cleaning and lubricating the bearings, inserting them in the connecting rods and crankcase, and tightening fasteners to the specified torques. Tools including a 46mm socket and dial indicator are required. Technicians are advised to keep parts clean and mark bearings to ensure proper reinstallation locations.
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one piston at a time. Proper tool use and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
The document provides the disassembly procedure for a 330D2 excavator travel motor. It lists 28 steps to fully disassemble the travel motor, including removing the head, brake piston, plates and discs, rotating assembly, seals, and other internal components. Tools required are also listed. The procedure aims to clearly identify each part and ensure proper reinstallation of components in their original positions and orientations.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then describes 26 steps for reassembling the travel motor, providing details on cleaning, lubricating and properly installing each part in the reverse order of disassembly. Safety notices are included to handle fluids properly and avoid damaging components.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
This document provides instructions for removing and installing the cylinder head on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves removing several other components first, including the fuel filter base, governor, fuel control linkage, unit injectors, water temperature regulator housing, inlet manifold, and exhaust manifold. The cylinder head is then removed by detaching it from the cylinder block using bolts. The installation procedure provides detailed instructions for cleaning surfaces, installing a new cylinder head gasket, positioning the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalled components are also listed.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Proper tightening torque is listed for bolts reinstalling the fuel injection control linkage.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Detailed illustrations supplement each step.
3) Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Parts must be reinstalled in their original locations and orientations.
Caterpillar cat 311 c excavator (prefix clk) service repair manual (clk00001 ...fjskekdmjekm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on Caterpillar 3064 and 3066 engines. It describes cleaning and lubricating the bearings, inserting them in the connecting rods and crankcase, and tightening fasteners to the specified torques. Tools including a 46mm socket and dial indicator are required. Technicians are advised to keep parts clean and mark bearings to ensure proper reinstallation locations.
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one piston at a time. Proper tool use and safety precautions are emphasized to avoid injury from released spring forces.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then gives a step-by-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting hardware, and taking off the pump while keeping identification marks aligned for installation. Cleanliness is emphasized throughout to prevent contaminants from entering the system.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for installing and removing various engine components on Caterpillar 320, 320L, and 320N track-type excavators, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The summaries provide the main steps and components involved in each procedure.
This document provides instructions for connecting a separated track on a 320D LN excavator. It describes using hydraulic tools and pins to lift the track into position and connect the master pin. Cleanliness is important to prevent dirt from entering during reassembly. The track must be positioned correctly and tools are needed if the pin cannot be manually installed.
Caterpillar cat 320 d2 l excavator (prefix gba) service repair manual (gba000...ddkkddm
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
Caterpillar cat 320 d2 l excavator (prefix dnp) service repair manual (dnp000...ddkkddm
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes the required tools and safety precautions, and gives a step-by-step process for compressing the valve springs, removing old parts, and installing new parts in their proper positions and orientations. The document also provides specifications for inspecting valve components to ensure proper dimensions are met.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special notices are provided regarding alignment marks, pressing components, and engaging the cam plate during assembly.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...ddkkddm
This document provides instructions for removing and installing a boom cylinder on a 320D excavator. It includes:
1) Detailed steps to remove the boom cylinder such as releasing hydraulic pressure, removing mounting bolts and pins, and lifting the cylinder off the machine.
2) Information on required tools and torque specifications for reassembly.
3) The installation procedure which reverses the removal steps such as lifting the cylinder back into place, reinstalling pins and bolts, and reconnecting hydraulic lines.
Safety precautions are provided to relieve hydraulic pressure before disassembling cylinders. Torque specifications are included for correct reassembly.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Proper cleaning and inspection of parts is emphasized to prevent premature wear. The work must be done with the pistons positioned correctly to avoid parts falling into the cylinders.
Caterpillar cat 320 d excavator (prefix kgf) service repair manual (kgf00001 ...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L Excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and travel motor body. Special care must be taken to align parts and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...ddkkddm
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. The procedure involves releasing hydraulic pressure, removing attachment points, and using lifting devices to maneuver the heavy cylinder. Special tools are required to remove pins connecting the cylinder. Torque specifications are provided for reinstallation. Safety precautions are described, such as relieving pressure before disassembly to avoid injury.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...ddkkddm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using hoists to lift heavy components like the final drive, ring gear, and carrier assemblies.
2. Detailed steps are given for disassembling the final drive components, including removing planetary gears, sun gears, and thrust washers. Special tools and alignment marks are used to aid reassembly.
3. Reassembly involves cleaning components, applying threadlock and anti-seize compound, and adjusting bearing preload with shims to achieve the correct specifications. Duo-Cone seals must be installed without damage to provide sealing between housings.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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4. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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5. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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6. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:10:10 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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8. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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9. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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10. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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11. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:11:06 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
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14. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:12:01 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
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16. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
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17. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:12:57 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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21. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775441
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22. Illustration 2 g00625237
1. Remove fuel injector hold-down bolt (1) .
Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could
occur. The unit injector has a notch on the opposite side of the rack. This notch is used for
prying the unit injector loose. Some fuel injector racks move freely when the spring is not
compressed. Do not move the fuel injector rack without compressing the fuel injector spring
slightly. Damage may occur to the unit injector.
2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .
3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Sun Dec 29 15:13:53 UTC+0800 2019
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