This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16H MOTOR GRADER ATS
Configuration: 16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine
Disassembly and Assembly
16H Motor Grader Power Train
Media Number -RENR4196-02 Publication Date -01/10/2007 Date Updated -31/10/2007
i05244417
Transmission and Transfer Gears - Disassemble
SMCS - 3002-015; 3030-015; 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1U-6690 Socket Wrench As 1
C 1P-1863 Retaining Ring Pliers 1
D
FT-1233 Puller Bar 1
126-7183 Crossblock 2
E FT-0833 Clamp 2
F 1/2 IN - 13NC × 4 Bolt 3
G 3/8 IN - 16NC ×four Forcing Screw 2
H 156-7100 Slide Hammer Puller Gp 1
J
126-7175 Slide Hammer Puller Gp 1
8B-7554 Bearing Cup Puller Gp 1
K 1P-0510 Driver Gp 1
L 8B-7551 Bearing Puller Gp 1
M 8H-0663 Bearing Puller Gp 1
N 1P-7409 Eyebolt 1
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3. P
8B-7551 Bearing Puller Gp 1
6V-3010 Puller 1
8B-7550 Push-Puller Leg 2
126-7183 Crossblock 4
Q 6V-4072 Spanner Wrench 1
R 1P-1855 Retaining Ring Pliers 1
ZZ
9U-7069 Cap 1
9U-7077 Cap 1
9U-7079 Cap 1
9U-7081 Cap 2
9U-7082 Cap 2
9U-7088 Cap 2
9U-7089 Cap 2
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission and Transfer
Gears - Remove".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN
THE REMOVAL PROCEDURE. THIS TOOLING IS SHOWN TO ASSIST THE
EXPERIENCED SERVICEMAN.
Illustration 1 g00911242
1. Remove bolts (1) and filter base (2) .
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4. Illustration 2 g00911243
2. Remove bolts (3) and tube assembly (4) . Remove the O-ring seals from tube assembly (4) .
Illustration 3 g00911244
3. Remove bolts (3A) in order to remove tube assembly (5) . Remove the O-ring seals from
tube assembly (5) .
Illustration 4 g00911246
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5. 4. Remove bolts (3B) in order to remove tube assembly (6) . Remove the O-ring seals from
tube assembly (6) .
Illustration 5 g00911247
5. Remove bolts (3C) in order to remove tube assembly (7) . Remove the O-ring seals from
tube assembly (7) .
Illustration 6 g00911249
6. Remove bolts (8) .
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6. Illustration 7 g00911251
7. Attach a suitable lifting device to gear pump (9) . Remove remaining bolts (8) . Remove
gear pump (9) .
Illustration 8 g00911252
8. Remove coupling assembly (10) from the pump drive shaft.
Illustration 9 g00911255
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7. 9. Remove pins (11) from coupling assembly (10) .
Illustration 10 g00911257
10. Remove nuts (12) in order to remove cover (13) .
Illustration 11 g00911259
11. Remove bolts (14) in order to remove cover (15) and the gasket.
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8. Illustration 12 g00911261
12. Remove bolts (16) and plates (17) .
Illustration 13 g00911262
13. Slide sleeves (18) out of transmission control module (19) toward case (20) .
Illustration 14 g00911266
14. Install Tooling (A) and a suitable lifting device on transmission control module (19) .
15. Remove bolts (21) and the washers.
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9. Illustration 15 g00911268
16. Use a pry bar for balance in order to remove transmission control module (19) . The weight
of transmission control module (19) is approximately 54 kg (120 lb).
Illustration 16 g00911270
17. Mark sleeves (18) for installation purposes. Remove sleeves (18) from case (20) .
18. Remove O-ring seals from sleeves (18) .
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10. Illustration 17 g00911272
19. Remove nuts (22) and bolts (23) .
20. Remove manifold (23A) .
Illustration 18 g00911273
21. Remove O-ring seals (24) from manifold (23A) .
22. Use a suitable device in order to turn the transmission to a horizontal position. The weight
of the transmission is approximately 907 kg (2000 lb).
Illustration 19 g00911622
23. Remove O-ring seals (25) from housing (26) .
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11. Illustration 20 g00911624
24. Remove bolts (27) from housing (26) .
Illustration 21 g00911625
25. Attach Tooling (A) and a suitable lifting device to housing (26) .
Illustration 22 g00911626
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12. 26. Remove planetary group (28) from the case. The weight of the planetary group is
approximately 386 kg (850 lb).
Illustration 23 g00911628
27. Attach Tooling (A) and a suitable lifting device to support assembly (29) in order to invert
planetary group (28) .
Illustration 24 g00911629
28. Lift support assembly (29) in order to access bolts (30) .
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13. Illustration 25 g00911630
29. Bend locks (31) in order to remove bolts (30) .
30. Remove locks (31) and retainers (32) .
Illustration 26 g00913342
31. Remove support assembly (29) .
Illustration 27 g00911641
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14. 32. Peen nut (33) out of the notch in support assembly (29) .
Illustration 28 g00911642
33. Use Tooling (B) in order to remove the nut.
Note: Support assembly (29) must be held in place in order to keep support assembly (29)
from rotating. Refer to illustration 28.
Illustration 29 g00911643
34. Remove washer (34) and bearing cone (35) .
35. Use two people in order to remove gear (36) from support assembly (29) . The weight of
gear (36) is approximately 27 kg (60 lb).
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15. Illustration 30 g00911644
36. Remove spacer (37) and bearing cone (38) from support assembly (29) .
Illustration 31 g00911649
37. Remove O-ring seals (39) and studs (40) from support assembly (29) .
Illustration 32 g00911651
38. Remove bearing (41) and carrier assembly (42) from support assembly (29) .
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16. Illustration 33 g00911653
39. Remove O-ring seal (43) from carrier assembly (42) .
Illustration 34 g00911654
40. Remove bearing cup (44) from gear (36) .
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17. Illustration 35 g00911656
41. Turn the gear to opposite side in order to remove spacer (45) from gear (36) .
Illustration 36 g00911657
42. Remove spiral ring (46) and bearing cup (47) from gear (36) .
Illustration 37 g00911659
43. Remove bolts (48) and (49) from planetary group (28) .
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18. Illustration 38 g00911660
44. Install Tooling (A) and a suitable lifting device to housing (27) . Lift housing (27) . The
weight of housing (27) is approximately 36 kg (80 lb).
45. Remove springs (50) and plungers (50A) .
46. Remove housing (27) .
Illustration 39 g00911661
47. Remove O-ring seals (51) , dowel (52) , and pins (53) from housing (27) .
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19. Illustration 40 g00911662
48. Use Tooling (C) in order to remove retaining ring (54) from bearing cage (55) .
Illustration 41 g00913887
49. Remove bearing cage (55) from planetary group (28) .
Illustration 42 g00911664
50. Remove bearing (56) from bearing cage (55) .
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20. Illustration 43 g00911665
51. Remove ring (57) from bearing (56) .
Illustration 44 g00911666
52. Remove bolts (58) and dowels (59) from flange (60) .
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21. Illustration 45 g00913980
53. Remove flange (60) from planetary group (28) .
Illustration 46 g00914113
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
54. Use Tooling (D) and a press in order to compress springs (61) .
55. Remove retaining ring (62) .
56. Remove Tooling (D) and the press.
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22. Illustration 47 g00914115
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
57. Remove retainer (63) and springs (61) from cage (64) .
Illustration 48 g00914116
58. Remove piston (65) from cage (64) .
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23. Illustration 49 g00914118
59. Remove bolts (66) and the washers.
Illustration 50 g00914119
60. Remove cage (64) .
Illustration 51 g00914120
61. Remove bearing (67) and seal rings (68) from cage (64) .
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27. Illustration 57 g00914130
67. Use Tooling (C) in order to remove retaining ring (77) .
68. Remove hub assembly (78) .
Illustration 58 g00914131
69. Install Tooling (A) and a suitable lifting device to carrier assembly (79) .
70. Remove carrier assembly (79) . The weight of carrier assembly (79) is approximately 20 kg
(45 lb).
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28. Illustration 59 g00914132
71. Remove spiral ring (80) and bearing (81) from carrier assembly (79) .
Illustration 60 g00914133
72. Use a hammer and a punch in order to drive pin (82) into shaft (83) .
Illustration 61 g00914138
73. Remove shaft (83) from carrier assembly (79) . Remove pins (82) from shaft (83) .
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