This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
The document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine.
The document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C7.1 engine. The 3 step summary is:
1. To remove the gear, lock the camshaft and crankshaft, mark alignment of gears, and use a puller tool to remove the gear from the fuel injection pump shaft.
2. To install the gear, ensure proper alignment of gears using timing marks, install the gear on the fuel injection pump shaft, and tighten the nut while applying pressure to remove backlash.
3. Lubricate the gear teeth and install the front cover after installing the fuel injection pump gear.
Caterpillar cat 322 c l 322cl hydraulic excavator (prefix hek) service repair...udfjjjskekdme
This document provides instructions for servicing components of a 322C L Hydraulic Excavator including removing and installing a unit injector hydraulic pump, turbocharger, exhaust manifold, and air inlet heater solenoid. The procedures include using required tools, cleaning parts, applying sealants, and torquing bolts to specified values. Illustrations and part numbers are provided to aid in disassembly and reassembly.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
The document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine.
The document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C7.1 engine. The 3 step summary is:
1. To remove the gear, lock the camshaft and crankshaft, mark alignment of gears, and use a puller tool to remove the gear from the fuel injection pump shaft.
2. To install the gear, ensure proper alignment of gears using timing marks, install the gear on the fuel injection pump shaft, and tighten the nut while applying pressure to remove backlash.
3. Lubricate the gear teeth and install the front cover after installing the fuel injection pump gear.
Caterpillar cat 322 c l 322cl hydraulic excavator (prefix hek) service repair...udfjjjskekdme
This document provides instructions for servicing components of a 322C L Hydraulic Excavator including removing and installing a unit injector hydraulic pump, turbocharger, exhaust manifold, and air inlet heater solenoid. The procedures include using required tools, cleaning parts, applying sealants, and torquing bolts to specified values. Illustrations and part numbers are provided to aid in disassembly and reassembly.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine, including:
1) Valves, guides, and seat inserts - Removal and installation procedures outlined for each part.
2) Engine oil filter base - Procedure to remove the base and disassemble its components.
3) Safety notices are provided throughout to warn of spring pressures and ensure clean parts.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one piston at a time. Proper tool use and safety precautions are emphasized to avoid injury from released spring forces.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then gives a step-by-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting hardware, and taking off the pump while keeping identification marks aligned for installation. Cleanliness is emphasized throughout to prevent contaminants from entering the system.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for installing and removing various engine components on Caterpillar 320, 320L, and 320N track-type excavators, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The summaries provide the main steps and components involved in each procedure.
This document provides instructions for connecting a separated track on a 320D LN excavator. It describes using hydraulic tools and pins to lift the track into position and connect the master pin. Cleanliness is important to prevent dirt from entering during reassembly. The track must be positioned correctly and tools are needed if the pin cannot be manually installed.
Caterpillar cat 320 d2 l excavator (prefix dnp) service repair manual (dnp000...ddkkddm
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes the required tools and safety precautions, and gives a step-by-step process for compressing the valve springs, removing old parts, and installing new parts in their proper positions and orientations. The document also provides specifications for inspecting valve components to ensure proper dimensions are met.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special notices are provided regarding alignment marks, pressing components, and engaging the cam plate during assembly.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...ddkkddm
This document provides instructions for removing and installing a boom cylinder on a 320D excavator. It includes:
1) Detailed steps to remove the boom cylinder such as releasing hydraulic pressure, removing mounting bolts and pins, and lifting the cylinder off the machine.
2) Information on required tools and torque specifications for reassembly.
3) The installation procedure which reverses the removal steps such as lifting the cylinder back into place, reinstalling pins and bolts, and reconnecting hydraulic lines.
Safety precautions are provided to relieve hydraulic pressure before disassembling cylinders. Torque specifications are included for correct reassembly.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Proper cleaning and inspection of parts is emphasized to prevent premature wear. The work must be done with the pistons positioned correctly to avoid parts falling into the cylinders.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine, including:
1) Valves, guides, and seat inserts - Removal and installation procedures outlined for each part.
2) Engine oil filter base - Procedure to remove the base and disassemble its components.
3) Safety notices are provided throughout to warn of spring pressures and ensure clean parts.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one piston at a time. Proper tool use and safety precautions are emphasized to avoid injury from released spring forces.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then gives a step-by-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting hardware, and taking off the pump while keeping identification marks aligned for installation. Cleanliness is emphasized throughout to prevent contaminants from entering the system.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for installing and removing various engine components on Caterpillar 320, 320L, and 320N track-type excavators, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The summaries provide the main steps and components involved in each procedure.
This document provides instructions for connecting a separated track on a 320D LN excavator. It describes using hydraulic tools and pins to lift the track into position and connect the master pin. Cleanliness is important to prevent dirt from entering during reassembly. The track must be positioned correctly and tools are needed if the pin cannot be manually installed.
Caterpillar cat 320 d2 l excavator (prefix dnp) service repair manual (dnp000...ddkkddm
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes the required tools and safety precautions, and gives a step-by-step process for compressing the valve springs, removing old parts, and installing new parts in their proper positions and orientations. The document also provides specifications for inspecting valve components to ensure proper dimensions are met.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special notices are provided regarding alignment marks, pressing components, and engaging the cam plate during assembly.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...ddkkddm
This document provides instructions for removing and installing a boom cylinder on a 320D excavator. It includes:
1) Detailed steps to remove the boom cylinder such as releasing hydraulic pressure, removing mounting bolts and pins, and lifting the cylinder off the machine.
2) Information on required tools and torque specifications for reassembly.
3) The installation procedure which reverses the removal steps such as lifting the cylinder back into place, reinstalling pins and bolts, and reconnecting hydraulic lines.
Safety precautions are provided to relieve hydraulic pressure before disassembling cylinders. Torque specifications are included for correct reassembly.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Proper cleaning and inspection of parts is emphasized to prevent premature wear. The work must be done with the pistons positioned correctly to avoid parts falling into the cylinders.
Caterpillar cat 320 d excavator (prefix kgf) service repair manual (kgf00001 ...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L Excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and travel motor body. Special care must be taken to align parts and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...ddkkddm
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. The procedure involves releasing hydraulic pressure, removing attachment points, and using lifting devices to maneuver the heavy cylinder. Special tools are required to remove pins connecting the cylinder. Torque specifications are provided for reinstallation. Safety precautions are described, such as relieving pressure before disassembly to avoid injury.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...ddkkddm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using hoists to lift heavy components like the final drive, ring gear, and carrier assemblies.
2. Detailed steps are given for disassembling the final drive components, including removing planetary gears, sun gears, and thrust washers. Special tools and alignment marks are used to aid reassembly.
3. Reassembly involves cleaning components, applying threadlock and anti-seize compound, and adjusting bearing preload with shims to achieve the correct specifications. Duo-Cone seals must be installed without damage to provide sealing between housings.
Caterpillar cat 320 n excavator (prefix 3 xk) service repair manual (3xk00822...ddkkddm
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin connecting the governor to the linkage. Installation requires reattaching the linkage with bolts and setting brackets, then inserting the clevis pin and clip using special tools. Compressing injector springs with another tool is also part of the installation process.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR GBA
Configuration: 320D2 & 320D2 L Excavators GBA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780457
Fuel Injection Pump Gear - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-7336 Crankshaft Turning Tool 1
A(2)
5P-7305 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
D - Puller (Three Leg) 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during
the removal of the fuel pump gear. Carefully follow the procedure in order to remove the fuel
pump gear.
Illustration 1 g02695977
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5. Illustration 3 g02695996
With Electronic Governor
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6. Illustration 4 g02792627
With Boost Control
1. Remove plug (4) from the cylinder block. Remove O-ring seal (3) from plug (4).
2. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston".
3. Install Tooling (B) through Hole (X) in camshaft gear (1) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position.
4. Install Tooling (C) into Hole (Y) in the cylinder block. Use Tooling (C) in order to lock the
crankshaft in the correct position.
Note: Do not use excessive force to install Tooling (C). Do not use Tooling (C) to hold the
crankshaft during repairs.
5. Apply sufficient pressure to fuel injection pump gear (2) in a counterclockwise direction in
order to remove the backlash. Lock fuel injection pump (2) in this position.
In order to lock fuel injection pump (7), loosen locking screw (5) in the fuel injection pump.
Slide spacer (6) into the locked position. Tighten locking screw (5) against the shaft of the
fuel injection pump to a torque of 15 N·m (133 lb in).
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7. Illustration 5 g02697836
6. Mark gear (1), gear (2) and gear (9) in order to show alignment.
Alignment of timing marks
Note: Identification will ensure that the gears can be installed in the original alignment.
7. Loosen nut (8) for the fuel pump gear.
8. Install Tooling (D) through three holes in gear (2). Tighten Tooling (D) until gear (2) is
released.
9. Remove Tooling (D) from gear (2).
10. Remove nut (8) and the washer from fuel pump gear (3). Remove the gear (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 24 15:23:23 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR GBA
Configuration: 320D2 & 320D2 L Excavators GBA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780456
Fuel Injection Pump Gear - Install
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-7336 Crankshaft Turning Tool 1
A(2)
5P-7305 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft ) 1
C
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The fuel injection pump must remain locked until the procedure instructs you to unlock the
fuel injection pump.
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9. Illustration 1 g02697876
1. If necessary, use Tooling (A) to ensure that number one piston is at top dead center on the
compression stroke. Refer to System Operation, Testing and Adjusting, "Finding Top
Center Position for No.1 Piston".
2. Ensure that Tooling (C) is installed in Hole (Y) in the cylinder block. Use Tooling (C) in
order to lock the crankshaft in the correct position.
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10. Illustration 2 g02697877
3. Ensure that Tooling (B) is installed into Hole (X) in camshaft gear (1).
4. Ensure that shaft (10) of the fuel injection pump is clean and free from damage.
5. Ensure that the fuel injection pump is locked in the correct position. Refer to Disassembly
and Assembly, "Fuel Injection Pump - Install".
6. Ensure that the fuel pump gear is clean and free from wear of damage. If necessary, replace
the fuel pump gear.
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11. Illustration 3 g02698099
7. Install fuel pump gear (2) to shaft (10) of the fuel injection pump. Ensure that the timing
marks on gear (1), gear (2), and gear (9) are in alignment and that the mesh of the gears is
correct.
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13. Illustration 5 g02695996
With Electronic Governor
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14. Illustration 6 g02792627
With Boost Control
8. Install a new spring washer (11) and install nut (8) to shaft (10) of the fuel injection pump.
Apply sufficient pressure to fuel injection pump gear (2) in a counterclockwise direction in
order to remove the backlash. Tighten nut (8) to a torque of 24 N·m (212 lb in).
9. In order to unlock fuel injection pump (7), loosen locking bolt (5) in the fuel injection
pump. Slide spacer (6) into unlock position. Tighten locking bolt (5) against the spacer to a
torque of 12 N·m (106 lb in). The spacer will prevent the locking bolt from tightening
against the shaft of the fuel injection pump.
10. Remove Tooling (B) and Tooling (C).
11. Tighten nut (8) to a torque of 90 N·m (66 lb ft).
12. Ensure that the backlash for gear (1), gear (2) and gear (9) is within specified values. Refer
to the Specifications, "Gear Group (Front)" for further information.
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15. Illustration 7 g02695979
13. Install a new O-ring seal (3) to plug (4). Install plug (4) to the cylinder block. Tighten plug
(4) to a torque of 21 N·m (186 lb in).
14. Lubricate the teeth of the gears with clean engine oil.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 24 15:24:19 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR GBA
Configuration: 320D2 & 320D2 L Excavators GBA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i07432260
Fuel Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Laser 4044 Fuel Injector Puller 1
B 422-7170 Capping Kit 1
Start By:
a. Remove the fuel injection lines.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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17. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06321454
Illustration 2 g06327655
1. Disconnect hose assembly (1) and hose (3) from fuel injector (2).
2. Use Tooling (B) to plug fuel injector (2).
3. Remove bolt (4) and clamp (5) from fuel injector (2).
4. Use Tooling (A) to remove fuel injector (2) from the cylinder head. Remove fuel injector
(2).
5. Remove O-ring seal (6) and seat washer (7) from fuel injector (2).
6. If necessary, repeat Step 1 through Step 5 to remove the remaining fuel injectors.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Mon Feb 24 15:25:14 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR GBA
Configuration: 320D2 & 320D2 L Excavators GBA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i07432337
Fuel Injector - Install
SMCS - 1290-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06321483
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19. Illustration 2 g06321454
1. Ensure that the seat for fuel injector (2) in the cylinder head and fuel injector (2) is clean
and free from damage.
2. On installing original fuel injector (2), install a new O-ring seal (6) and a new sealing
washer (7) to fuel injector (2).
On installing a new fuel injector, ensure that O-ring seal (6) and sealing washer (7) are not
damaged and are in place.
Note: Do not lubricate the O-ring seal.
3. Position clamp (5) onto fuel injector (2). Install fuel injector (2) into the cylinder head.
Note: Ensure that alignment Pin (8) is located opposite to clamp (5).
4. Install bolt (4) finger tight.
5. Tighten bolt (4) to a torque of 27 N·m (239 lb in).
6. Remove caps from fuel injector (2).
7. Connect hose assembly (1) and hose (3) to fuel injector (2).
8. If necessary, repeat Step 1 through Step 7 to install the remaining fuel injector.
End By:
a. Install the fuel injection lines.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 24 15:26:10 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR GBA
Configuration: 320D2 & 320D2 L Excavators GBA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780487
Turbocharger - Remove - Side Mounted Turbocharger
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
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21. Illustration 1 g02719460
1. Loosen hose clamp (2) and disconnect hose assembly (1) from turbocharger (4).
2. Loosen hose clamp (3) and disconnect tube assembly (5) from turbocharger (4).
3. If necessary, remove the hose assembly from the wastegate actuator on the turbocharger.
4. Remove the exhaust out tube assembly from the turbocharger, refer to the Original
Equipment Manufactures (OEM) for the correct procedure.
5. If necessary, remove the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust
Elbow - Remove and Install" for the correct procedure.
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22. Illustration 2 g02719476
6. Remove banjo bolt (7) from tube assembly (10). Remove sealing washers (6) (not shown).
7. Remove bolt (11) from tube assembly (10). Remove tube assembly (10) from turbocharger
(4) and the cylinder block.
8. Remove O-ring seal (12) (not shown) from tube assembly (10).
9. Remove bolts (9) from tube assembly (14). Remove bolts (13) from tube assembly (14).
10. Remove tube assembly (14) from turbocharger (4) and the cylinder block.
11. Remove gasket (8) (not shown) and gasket (15) (not shown).
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23. Illustration 3 g02719461
12. Remove nuts (18) from turbocharger (4). Remove turbocharger (4) from exhaust manifold
(16).
Note: Ensure that the weight of the turbocharger is supported as the nuts are removed.
13. If necessary, remove studs (17) from exhaust manifold (16).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 24 15:27:06 UTC+0800 2020
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR GBA
Configuration: 320D2 & 320D2 L Excavators GBA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780488
Turbocharger - Remove - Turbocharger Top Mounted
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. Loosen the hose clamps and disconnect the hose assembly from the turbocharger inlet.
2. Loosen the hose clamps and disconnect the hose assembly from the turbocharger outlet.
3. If necessary, remove the hose assembly from the wastegate actuator on the turbocharger.
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26. 4. Remove the exhaust out tube assembly from the turbocharger, refer to the Original
Equipment Manufactures (OEM) for the correct procedure.
5. If necessary, remove the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust
Elbow - Remove and Install" for the correct procedure.
Illustration 1 g02790856
Typical example
6. Remove banjo bolt (1) and remove sealing washers (2) from tube assembly (10).
7. Remove bolts (6) from tube assembly (9). Remove gasket (5).
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27. 8. Remove the tube clamps from tube assembly (9) and tube assembly (10). Position tube
assembly (10) away from turbocharger (4).
9. Remove nuts (3) from turbocharger (4).
10. Remove turbocharger (4) from exhaust manifold (8).
11. If necessary, remove studs (7) from exhaust manifold (8).
Illustration 2 g02790880
Typical example
12. In order to remove tube assembly (9) and tube assembly (10) the removal of exhaust
manifold (8) will be necessary.
13. Remove bolt (13) from tube clips (12) and remove spacer (11).
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