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Smart Manufacturing
“Smart manufacturing is the intelligent, real-time orchestration
and synchronization of business,
physical and digital processes within factories and across the
entire value chain.
Resources and processes are automated, integrated, monitored
and continuously evaluated based on all available information
as close to real-time as possible.”
- MESA International -
Smart Manufacturing
“Smart manufacturing is the intelligent, real-
time orchestration and synchronization of
business,
physical and digital processes within factories
and across the entire value chain.
Resources and processes are automated,
integrated, monitored and continuously
evaluated based on all available information as
close to real-time as possible.”
– MESA International -
Smart Manufacturing
Technologies Advancement
Level
of
Smartness
5th 6th 7th
The Year 2011 – Third Platform + Industry 4.0
Information Technology + Operational Technology
Source: IDC
https://www.weforum.org/agenda/2019/01/the-fourth-industrial-revolution-needs-new-forms-of-leadership/
Cloud
AI
AR
IoT
Hyperautomation
We are expecting CHANGES
Empowering enterprise To Make Business Transformation
• Large Enterprise are among the pioneers to take
the opportunities to implement the innovative
technologies
• Targets: improving their productivity and
efficiency, and ensure that they stay profitable
and ahead of the game in the new era.
• Specific cost reductions can be achieved with the
Manufacturing 4.0 technologies.
• Targets: simplifying the technology adoption process
by setting up the roadmap and execution plan to
achieve the benefits quicker than the large
enterprises
Digital Transformation for Manufacturing
• Interoperability
• Decentralisation
• Modularity
• Real-time
• Virtualisation
• Servitisation
(MaaS -Manufacturing as a Service)
Interoperability
• Address integration
challenges
• OPC UA is different
from last generation
OPC
• Enable data acquisition
and information
modelling &
communication
between plant floor
and the enterprise
Real-Time
Digital
transformation
Digitalisation
Digitisation
MaaS
Smart Manufacturing 4.0 Model
Technology
Process
People
SMART
Factory
SM4.0
LEAN + Smart “Smart manufacturing is the intelligent,
real-time orchestration and
synchronization of business,
physical and digital processes within
factories and across the entire value
chain.
Resources and processes are automated,
integrated, monitored and continuously
evaluated based on all available
information as close to real-time as
possible.”
– MESA International -
SMART
Operation
SMART
Enterprise
IO Link
EtherCAT
Data Lake
Ethernet/IP
Integrated Market Ready Solutions
Data Exchange
IEC 62541
System Integration
IEC 62264
Connectivity
Integrated Market Ready Solutions
Blockchain
Industrial Transformation Opportunities
Adding Value Along Manufacturing Value Chain
Source: edb.gov.sg
Connect National Vision and Industry Strategy
On a Single Ground
• Manufacturing 4.0-based industry
policy needs to be the organic
part of the national master plan
• Manufacturing 4.0 consists of
process, people and technologies
as enabling power for national
vision
• Effective change management is
required to manage the
integration process between
Manufacturing 4.0 and national
master plan (usually in the form
of Smart Nation)
Thank You
https://www.linkedin.com/in/colinkoh/
https://www.asean4ir.com/
https://www.youtube.com/watch?v=PeYb4ZcJ-HQ

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Smart Manufacturing 4.0

  • 2. Smart Manufacturing “Smart manufacturing is the intelligent, real-time orchestration and synchronization of business, physical and digital processes within factories and across the entire value chain. Resources and processes are automated, integrated, monitored and continuously evaluated based on all available information as close to real-time as possible.” - MESA International -
  • 3. Smart Manufacturing “Smart manufacturing is the intelligent, real- time orchestration and synchronization of business, physical and digital processes within factories and across the entire value chain. Resources and processes are automated, integrated, monitored and continuously evaluated based on all available information as close to real-time as possible.” – MESA International - Smart Manufacturing Technologies Advancement Level of Smartness 5th 6th 7th
  • 4. The Year 2011 – Third Platform + Industry 4.0 Information Technology + Operational Technology Source: IDC https://www.weforum.org/agenda/2019/01/the-fourth-industrial-revolution-needs-new-forms-of-leadership/ Cloud AI AR IoT Hyperautomation
  • 5. We are expecting CHANGES Empowering enterprise To Make Business Transformation • Large Enterprise are among the pioneers to take the opportunities to implement the innovative technologies • Targets: improving their productivity and efficiency, and ensure that they stay profitable and ahead of the game in the new era. • Specific cost reductions can be achieved with the Manufacturing 4.0 technologies. • Targets: simplifying the technology adoption process by setting up the roadmap and execution plan to achieve the benefits quicker than the large enterprises
  • 6. Digital Transformation for Manufacturing • Interoperability • Decentralisation • Modularity • Real-time • Virtualisation • Servitisation (MaaS -Manufacturing as a Service) Interoperability • Address integration challenges • OPC UA is different from last generation OPC • Enable data acquisition and information modelling & communication between plant floor and the enterprise Real-Time Digital transformation Digitalisation Digitisation MaaS
  • 7. Smart Manufacturing 4.0 Model Technology Process People SMART Factory SM4.0 LEAN + Smart “Smart manufacturing is the intelligent, real-time orchestration and synchronization of business, physical and digital processes within factories and across the entire value chain. Resources and processes are automated, integrated, monitored and continuously evaluated based on all available information as close to real-time as possible.” – MESA International - SMART Operation SMART Enterprise
  • 8. IO Link EtherCAT Data Lake Ethernet/IP Integrated Market Ready Solutions Data Exchange IEC 62541 System Integration IEC 62264 Connectivity
  • 9. Integrated Market Ready Solutions Blockchain
  • 10. Industrial Transformation Opportunities Adding Value Along Manufacturing Value Chain Source: edb.gov.sg
  • 11. Connect National Vision and Industry Strategy On a Single Ground • Manufacturing 4.0-based industry policy needs to be the organic part of the national master plan • Manufacturing 4.0 consists of process, people and technologies as enabling power for national vision • Effective change management is required to manage the integration process between Manufacturing 4.0 and national master plan (usually in the form of Smart Nation)