2. TOPICS TO DISCUSS
• Ishikawa Diagram
• CTQ (Critical-to-quality) Tree
• Kaizen Principle
• References
3. ISHIKAWA DIAGRAM
• Introduced by KAORU ISHIKAWA in 1968, Kawasaki shipyards in Japan
• Problem analysis tool – shows causes and their effects for a given problem
• Not to find solution but identify to root cause of the problem
• Fish Bone Diagram - graphical representation of cause-effect relationship
• APPLICATIONS – Quality management & Problem analysis
4. Where to use Ishikawa diagram ?
• Structured approach to determine root cause of a problem
When to use
• Complicated problems
• Many possible causes for
a problem
When not to use
• Problem is very simple
• Team size too small
• Experts already available
5. How to implement Ishikawa diagram ?
Major steps are:
1) Define the problem (complicated,
critical, permanent fix)
2) Brainstorm - identify major causes
and categorize into relevant groups,
identify secondary causes for the
major causes
3) Arrive at root cause
6. Example : Server Crash
Category Description Implications
Method Way of doing things Programs written in LotusScript,
Java may cause server overload
Men People Inexperienced administrators
Machine Hardware Insufficient hardware
configuration
Technology Any technology used Third party tools
Policies Policies used by organization Scheduled agents and APIs
7. • LotusScript code of
scheduled agent
• The agent had approx.
5000 lines of code with
lots of loops and checks
• A FOR loop ran almost
5,000 times, and each
time it ran, 100 IF
statements were
evaluated
8. CTQ (CRITICAL-TO-QUALITY) TREE
• Flowchart process - Measures characteristics of a product or process to
meet performance standards or specification limits
• Customer satisfaction is a primary factor in the development of CTQ
concept
• CTQs decompose broad customer requirements into more easily quantified
elements. A CTQ must be an actionable, quantitative business specification
• APPLICATION - Designing of a product/service, Continuous improvement
projects like Six Sigma projects
9. When to use CTQ Tree ?
• Critical to quality is implemented when the quality of output is affected
• It is applicable where an input determines what happens next in the
process
• It is usually applied for measuring whether inputs or outputs are meeting
needs
10. How to implement CTQ Tree ?
Identify the
Voice of the
Customer
Understand
customer
requirement
parameters
Prioritize the
parameters
Converts the
requirements
into CTQs
11. Example : Call Center
VOC
It takes too long for
resolution
Call handling
time
Resolution
TAT
No consistency in
information
shared/resolution
Accuracy for
complaint
resolution
Training
throughput
Training
efficiency
12. KAIZEN PRINCIPLE
• Japanese philosophy which is based on continuous improvement
• Improve productivity or quality through incremental steps
• Important characteristics
– Finding root cause of error and correcting them
- More PROESS-FOUSED than result-focused
• Collaboration – discuss improvement, measure customer satisfaction, error
rates
13.
14. How to implement KAIZEN ?
• Training to employees
• Guidelines in terms of what they need to do before implementing a change
• Management should lead the process
Concept of Ishikawa diagram was introduced by “Kaoru Ishikawa” in 1968 while he was working for quality management in Kawasaki shipyards, Originated in Japan
Purpose is not to find solution but to determine the root cause of the problem
Fish Bone Diagram - graphical representation of cause-effect relationship which resembles skeleton of a fish
Applications – Product design and quality defect prevention, to identify potential factors causing an overall effect
A critical to quality (CTQ) is the flowchart process of identifying quality features or characteristics in regard to the customer and to identify the problems. This is the process of analysing the inputs and outputs and find out the path that influence the standard or quality of process outputs
Enable to measure characteristics of product/process whose performance standards or specification limits must be met
CTQs represent the product or service characteristics as defined by the customer/user. They may include upper and lower specification limits or any other factors. A CTQ must be an actionable, quantitative business specification
Customer satisfaction is a primary factor in the development of CTQ parameters
CTQs are used to decompose broad customer requirements into more easily quantified elements
A critical to quality (CTQ) is the flowchart process of identifying quality features or characteristics in regard to the customer and to identify the problems. This is the process of analysing the inputs and outputs and find out the path that influence the standard or quality of process outputs
Enable to measure characteristics of product/process whose performance standards or specification limits must be met
CTQs represent the product or service characteristics as defined by the customer/user. They may include upper and lower specification limits or any other factors. A CTQ must be an actionable, quantitative business specification
Customer satisfaction is a primary factor in the development of CTQ parameters
CTQs are used to decompose broad customer requirements into more easily quantified elements
A critical to quality (CTQ) is the flowchart process of identifying quality features or characteristics in regard to the customer and to identify the problems. This is the process of analysing the inputs and outputs and find out the path that influence the standard or quality of process outputs
Enable to measure characteristics of product/process whose performance standards or specification limits must be met
CTQs represent the product or service characteristics as defined by the customer/user. They may include upper and lower specification limits or any other factors. A CTQ must be an actionable, quantitative business specification
Customer satisfaction is a primary factor in the development of CTQ parameters
CTQs are used to decompose broad customer requirements into more easily quantified elements
http://sixsigmabasics.com/six-sigma/statistics/critical-to-quality.html
http://www.sixsigmaonline.org/six-sigma-training-certification-information/articles/six-sigma-%E2%80%93-defining-critical-to-quality-.html
http://www.whatissixsigma.net/ctq-tree/
A critical to quality (CTQ) is the flowchart process of identifying quality features or characteristics in regard to the customer and to identify the problems. This is the process of analysing the inputs and outputs and find out the path that influence the standard or quality of process outputs
Enable to measure characteristics of product/process whose performance standards or specification limits must be met
CTQs represent the product or service characteristics as defined by the customer/user. They may include upper and lower specification limits or any other factors. A CTQ must be an actionable, quantitative business specification
Customer satisfaction is a primary factor in the development of CTQ parameters
CTQs are used to decompose broad customer requirements into more easily quantified elements
According to the Kaizen philosophy, a series of small improvements made continuously over a long period of time can result in drastic improvement in business process
Important characteristic – finding root cause of error and correcting them, Each error seen as an opportunity in the path of improvement
According to the Kaizen philosophy, a series of small improvements made continuously over a long period of time can result in drastic improvement in business process
Important characteristic – finding root cause of error and correcting them, Each error seen as an opportunity in the path of improvement
It's important to note that Kaizen is a way of thinking, not a project to complete. To implement it, all employees should receive training on the concept of Kaizen, and should have some guidelines in terms of what they need to do before implementing a change. For example, it may be fine for an office worker to change his or her handling of paperwork without any discussion. A change in the production process, though, may impact multiple teams, and should be discussed with all impacted parties before implementation. In addition, most production steps will be subject to safety regulations and will have detailed documentation on accurate performance, and these need to be in place before a change is made.
It's also important that management be trained and be behind the effort. Kaizen will result in many more suggestions for improvements and changes, and will take away from a rigid focus on moving items quickly through the existing production process. Management must be ready to accept some time away from current work to focus on changes with longer-range impact.
According to the Kaizen philosophy, a series of small improvements made continuously over a long period of time can result in drastic improvement in business process
Important characteristic – finding root cause of error and correcting them, Each error seen as an opportunity in the path of improvement