5. Operations of SAM Cables
SAM CABLES & CONDUCTORS PVT LTD
Head Quarters
Rudrapur
Uttrakhand
India
IIE
SIDCUL Works
Near Rudrapur,
Uttrakhand
Branch
Bhubaneshwar
LALPUR
Works
Near
Rudrapur
Uttrakhand
Branch
Kolkata
Branch
Hyderabad
Branch
Lucknow
Branch
Raipur
Branch
Jammu
6. We are a professionally managed fast growing
ISO Certified Company engaged in
manufacturing of ISI marked `SAM` make 1.1
kV L T Grade Cables with Aluminium and
Copper Conductors of all ranges for last 23 years
7. Organization Chart
SAM CABLES & CONDUCTORS PVT LTD
Managing Director
ED MARKETING ED OPERATIONS ED FINANCE &
Company
Secretary
GM(Accts&Fin)
Sr. Manager
Manager
GM(QC)
AGM (QC)
GM(Mktg)
MARKETING
ADVISOR
DGM
(Mktg )
Manager
(Mktg )
Branch Offices
ENG (QC) ENG (QC)
SUPERVISOR (QC) SUPERVISOR (QC) SUPERVISOR (QC)
8. Lalpur Plant, Rudrapur, Uttrakhand, India
Manufacturing Plants
SIDCUL Plant, Rudrapur, Uttrakhand, India
9. Quality Approvals
• System Certifications:
• Quality Management System
• ISO:9001:2008
• CE certification
• Product Approvals
• Indian standard
10.
11. EC Council Low Voltage Directive (LVD) 2006/95/EC
Certificate No:2014XX/SAM
This is to certify that
The technical documentation and testing of the products as per
“Annexure”
Manufactured by:
SAM CABLES & CONDUCTORS PVT. LTD.,
6th Km. Rudrapur-Kichha Road, P.O Lalpur-263148 (Rudrapur),
Distt-Udham Singh Nagar, Uttrakhand, India
Complies with the requirements of above directive.
The technical file of the product has been assessed according to the procedure of Conformity Assessment
described in the related Module.
_________________ _________________
Ziya KESKİN Issue Date : 00.01.2014
General Manager Expire Date: 00.01.2015
The manufacturer’s technical documentation and the product has been reviewed and found to comply with the Essential Health and Safety requirements of the
relevant directives. This certificate of conformity is based on the evaluation of the mentioned product given above. Manufacturer/applicant is responsible for
maintaining the responsibilities of the relevant directives. Any significant changes on design or construction of the product or amendments to the relevant
directives or standards referred above render this certificate invalid.
This certificate is valid until the date specified,
www.royalcert.com
CERTIFICATE OF CONFORMITY
15. • British Standard Specifications (BSS)
• International Electro Technical Committee
Specifications (IEC)
• Veringte Deutsche Elektrotechniker (VDE)
16. • Bureau of Indian Standards (BIS)
• Center For Railway Electrification (CORE)
• Bharat Heavy Electronics Ltd (BHEL)
• Northern coal field
21. Product Standard Configuration Conductor Insulation
LT Power Cables IS 7098(Part I)
for XLPE
IS 1554(Part I)
for PVC
Single Core cables
upto 1000 sq. mm
Multi Core cables
upto 630 sq. mm
•Aluminium or
Copper
•Solid or Stranded
•Circular
•Compacted
•Sector-shaped.
PVC/XLPE
Control Cables IS1554(Part I) Upto 61 Cores • Solid
• Stranded bare
• Tinned circular
annealed.
PVC/XLPE
Instrumentation
Cables
IS1554(Part I) Multi-core, Multi-
pair or Multi-Quad
Laid Up
Concentrically or in
units.
•Solid or stranded
•Tinned
•Bare or silver-
plated annealed
•High conductivity
EC grade copper
•PVC
•Solid PE or
special
thermoplastic
•Heat resistant
PVC.
LT Aerial Bunch
Cables
IS: 14255 Single Phase or
Three Phase systems
with or without
Street Lighting
Conductor.
Phase or lighting
conductor: Electrical
grade Aluminium
Messenger
conductor:
Aluminium Silica and
Magnesium Alloy.
XLPE with Sioplas
Technique
24. USES AND BENEFITS
• Control Cables are primarily used in Power
plants.
• Used in Industrial Installations in control
circuits.
• Commonly used in Signaling network of
Railways.
26. A Little About Aerial Bunched Cables
With the growing need for long term economy, safety and reliability
overhead Conductors are now being replaced by Aerial Bunched Cables
both in L.T. distribution network with limited space for clearance. Aerial
Bunched Cables are basically a compromise between Power Cables and
Overhead Conductors. Due to quick revolutionary growth in various
industries in India, people have started migrating in industrial cities/town
as a result, cities get thickly populated, and even narrow streets are getting
congested.
27. The only solutions to distribute power in such areas, the system called ABC
have been now widely adopted all over the world, specially in thickly
populated areas and Narrow Street.
Aerial bunched cables (ABC) are a very novel concept for Over Head Power
distribution, when compared to the conventional bare conductor over
head distribution system. Insulated aerial bunched cables provide higher
safety and reliability, lower power losses and ultimate system economy by
reducing installation, maintenance and operative cost. We stand among
the predominant Aerial bunched cables manufacturers, in India. This
system is ideal for rural distribution and especially attractive for
installation in difficult terrains such as hilly areas, forest areas, coastal
areas etc. Aerial Bunched Cables are also considered to be the best choice
for power distribution congested urban areas with narrow lanes and by -
lanes. In developing urban complex, Aerial Bunched Cables are the better
choice because of flexibility for rerouting as demanded by changes in
urban development plan.
A Little About Aerial Bunched Cables.. Contd
28. Applications Of Aerial Bunched Cables
• Aerial Bunched Cables are specially suitable for the following type
of installation conditions :
• Where space is limited like those in densely populated area, dense forests.
• Where existing Over Head Distribution feeder capacity have to be upgrade
without raising the system voltage with limited budget.
• Temporary installations or for those regions where building plans have not
been fully approved.
• As replacement of bare lines in Rural Areas, in woods and in other
localities & narrows streets where the space limited.
• As replacement of bare lines where reliability of supply is prime
importance.
• As replacement of bare lines where high degree of stability of supply
voltage is of importance.
• In hilly terrains where cost of erection of overhead lines or under ground
cable becomes very high.
• As reinforcement of existing system without increasing voltage.
• For temporary supplies.
29. Advantages Of Aerial Bunched Cables
• Safest system because phase conductors are insulated, no risk of danger of
accidental touching live conductor.
• The total cost of system is reduced due to the reduction in pole heights,
elimination of insulators and associated hardware.
• These are cheaper than power cables.
• Cores being insulated, the chances of power thefts are eliminated.
• Cores being insulated, the chances of faults due to falling of trees or birds
are eliminated.
• These can be laid in places where, due to lack of space, power cables
cannot be laid.
• Insulation also helps to prevent corrosion of conductor.
• Cables are also safe for crossing of telecommunication lines.
• All L.T. line faults are practically eliminated, maintaining uninterrupted
supply.
• Tripping of Transformers decreases considerably since the line hardly
subjected to faults. Life of Transformers increased as the supply
interruptions are minimized.
30. Advantages Of Aerial Bunched Cables..Contd
• The problem of Tree clearance is totally avoided due to reduction in pole
height.
• Insulators are completely eliminated from the insulation of ABC lines.
• The initial cost of laying the line is more or less same as conventional
Conductors.
• The Theft of power possibility is reduced substantially since unauthorized
tapping of power cannot be done without removing the insulation.
• In remote areas, it is possible to maintain continued power supply with
power.
• High capacitance and low inductance leading to low impendence of lines.
• Lower Voltage Drop, Higher Current capacities, vis-à-vis better system
stability.
• Longer spans and longer distance lines are possible with better system
stability.
• It can be over hung in dense vegetation and forests
• Additional connections can be easily and quickly made with hot-line
connectors.
31. Advantages Of Aerial Bunched Cables..Contd
• Total lines are reduced and maintenance is very easy. More or less
maintenance free.
• Multiple circuits of power and telephone cables could be strung in the
same set of poles.In comparison to bare overhead power distribution
lines, ABC has very high reliability in maintaining services because power
and neutral conductors are insulated with the best dielectric medium
resulting in the following advantages:
Less fault rate on account of good protection against line and ground
fault by high winds or falling trees or birds especially in hilly areas &
forests as encountered in rural distribution networks.
High insulation resistance to earth in all seasons and polluted
atmospheres. Negligible leakage currents and low losses.
Better adaptability to run concurrently with existing overhead bare
conductor system without any interference.
Stringing
– No difficulty is envisaged during stringing of Aerial Bunched
Cables in the conventional
32. Advantages Of Aerial Bunched Cables..Contd
Jointing
While mid-span jointing permissible for LT ABC system by conventional
technique, our recommendation will be to draw the line in such a way as
to bring the joints at the supports.
Due to above mentioned advantages these types of cables are gradually
getting widespread acceptance, specifically in developing countries.
33. Common types of LT Aerial Bunched Cables
• 1.1KV Aerial Bunched Cables Generally to IS:14255(Three phase and one
insulated reduced neutral conductor around bare steel messenger)
• 1.1KV Aerial Bunched Cables Generally to IS:14255(Three phase and one
insulated neutral conductor around bare steel messenger)
Typical Schematic Diagram of ABC Cable Network
34. No fires, No breakdowns, No worries.
SAM cables have there special range of non toxic Fire profe low smoke wires .
Great emphasis is laid on manufacturing excellence, technological advancement and
customer satisfaction.
All the wires go through rigorous testing as per the Indian standards.
Building Wires
35. Building Wires
TEST FUNCTION TYPICAL VALUES
OUR WIRES ORDINARY PVC WIRES
Critical Oxygen Index Determines the percentage
of oxygen required for
combustion
More than 29% 23%
Temperature Index Determines the
temperature at which
oxygen will support
combustion
More than 250 °C 150 °C
Acid Gas Generation Ascertains the amt of
hydrochloric gas emitted
from insulation of wire
Less than 20% 45-50%
38. Why SAM cables ?
• High Quality & Energy Saving
• We use 99.97% pure, electrolytic grade copper and . Thus, greater flexibility.
• Has >100% conductivity which helps save energy and thus,
Lower electricity bills.
• Fire Retardant
• PVC insulation used has a high oxygen and temperature index,
restricting the spread of fire.
• Our cables are subjected to 3.3 KV High Voltage Testing to ensure
quality.
• Low Smoke
• These wires are made with a specifically formulated FR LS PVC compound having low smoke emitting
and toxic fumes suppressing properties.
• Ideal for concealed and conduit wiring in multi-storied high rise buildings like hotels, hospitals,
commercial and residential complexes, etc .
Power And Control Cable
40. Strong track record with large public sector and private
sector organizations, in India and abroad.
• Supplied for GOLD PLUS float glass unit in
• Supplied in B.K birla group century pulp and paper project of 2000 cr
project
• Supplied in Tehri Hydo project on of the biggest in the world.
• Supplied in Baroni thermal project.
• Supplied in Shri Shyam paper 600cr project.
Customer Confidence
41. • Attained approvals after prescribed quantum of orders to similar
installations for sustainable periods.
• Received brand-enhancing approvals from prestigious public and
private organizations.
• Products conform to national,
international specifications.
Regular factory audits.
Strengths Snapshot 3: Pre-Qualifications & Approvals
Core of high voltage cable
42. • Strategic combined copper purchase through BIRLA COPPER.
• Purchase of 99.97% electrolatic Grade Aluminium form BALCO
NALCO and HINDALCO
• Top quality Insulation grade material from BHIYANI and
Kalpana
Strengths Snapshot 4: Raw Material Efficiencies
Raw material stock at delivery
43. HEAD OFFICE
SAM Cables & conductors Pvt Ltd
6th km Rudrapur-Kichha road
Vill shimla pistor
P.O Narayanpur-263148
City Rudrapur
Uttrakhand
Tel: 05944-280250,280260
www.samcables.com
office@samcables.com
SAM Cables & conductors Pvt Ltd
Unit-2
Plot no 59 sector-6
IIE
SIDCUL Pantnagar
Uttrakhand
Tel: 09927504400, 09837766444
09837766700