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A PRESENTATION ON PLANT
TRAINING IN DCMTEXTILE LIMITED
PRESENTATION ON SPINNING
PRESENTED BY
ALOK ROY
DEPARTMENT OF JUTE AND FIBRE
TECHNOLOGY
(INSTITUTE OF JUTETECHNOLOGY)
CALCUTTA UNIVERSITY
PROCESS FLOW CHART
BLOWROOM
CARDING
BREAKER DRAW FRAME UNILAP
FINISHER DRAW FRAME COMBER
ROVING FRAME
RING FRAME
AUTOCONER
PACKING
BALEPLUCKR LA23/S
Machine working
width
1600mm
Production 800 kg/hr
Beater speed 750 rpm
Feed roller seed 11 rpm
Production 600 kg/hr
Beater speed 750 rpm
Feed roller speed 24 rpm
Feed roller-L-in- 30
thou
L-in-L-in 1,2,3- 8
thou
L-in-cylinder- 8
thou
Cylinder-flat- All 8
thou
Cylinder-doffer- 5
thou
C cleaner (front)-
10-12 thou
C cleaner (back)-
16-12 thou
Cross to cross roller
- 9.8 thou
Cylinder- P 2035Q X 0.40
Qube x Spark
Doffer- L 4030Q X 1.0
Qube X Spark
Required hank- 0.1400
Measured hank-0.1500
Draft- 100
Diameter of cylinder- 1287
mm
Diameter of doffer- 700 mm
Speed of cylinder roll- 550
rpm
Speed of L-in 1- 1345 rpm
Speed of L-in 2- 1530 rpm
Speed of L-in 3- 2000 rpm
Speed of feed roll- 10.9 rpm
Speed of flats- 320 mm/min
Web thickness- 1.03 mm
Total no of flats- 84
Delivery speed- 182 m/min
1. DIFFERENT SETTINGS 2.WIRE SPECIFICATIONS
Drafting arrangement – 4 / 3
No. of deliveries – 2
Diameter – Top (mm)
Bottom(mm)
Front 26 40
Middle 29 30
Back 38 30
Roller gauge – 38/44 mm
Break draft – 1.5
Sliver Hank – 0.138 Ne
Delivery speed – 700 m/min
Efficiency – 85%
Auto can changer – Yes
Sliver monitor – No
TECHNICAL DATA
Doubling – 22
Drafting system – 4/4
Lap length – 250 m
Lap wt. – 70 g/m
Efficiency – 85.5%
Total draft – 1.64
No. of deliveries -1
TECHNICAL DATA
Feed/nip 5.2 mm
Nips/min 400
Lap wt. 80 g/m
Dia. of full lap 550m
Noil % 18.60
Point density of top comb 32 needles/cm
Drafting arrangement 3/5
Break draft 1.36
Hank delivered 0.115
Doublings 8
No. of deliveries 1
Delivery speed 207 m/min
Efficiency 90.8%
Can filling 6500m
Doublings – 6
Drafting arrangement – 3/3
Type of weighing – Spring loaded
No. of deliveries – 1
Diameter – Top (mm) Bottom(mm)
Front 38 40
Middle 38 30
Back 38 30
Roller gauge – 39/43
Break draft – 1.28
Main draft – 4.61
Total draft – 5.9
Hank fed – 0.115
Hank delivered – 0.120
Delivery speed – 500 m/min
Efficiency – 85%
Auto can changer – Yes
Auto leveller – Yes
TECHNICAL DATA
Drafting arrangement- 3/3
Type of drafting system- Pneumatic
Diameter- Top (mm) Bottom (mm)
Front 29 27
Middle 29 27
Back 38 27
Roller gauge- 45/55
Break draft- 1.1
Main draft- 7.75
Total draft- 7.83
Hank fed- 0.120
Hank delivered- 0.90
Flyer speed- 951 rpm
Delivery speed- 450m/min
Drafting arrangement- 3/3 double apron
Diameter- Top (mm) Bottom (mm)
Front 19 27
Middle 30 25
Back 28.5 27
Roller gauge- 42.5/60
Ring dia.- 42mm
Break draft-1.12
Total draft- 26.67
Hank fed- 0.90
Hank delivered- 24s COM
No of spindles- 864
Spindle speed- 16100
Traveller speed- 32 m/sec
No. of spindle -200
No. of machine sections- 10
No. of winding drums per section-
10
Total no. of winding drums on
machine- 60
Spindle speed – 10500 rpm
Creeling- Manual into circular
magazines (6 pockets)
Winding speeds- 1650 m/min
Diameter of drum- 95 mm
TECHNICAL DATA
Temperature 550 C, 650 C
(depending on
the type of yarn
being processed)
Pressure 130, 140 mBar
TECHNICAL DATA
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Final ppt 2 copy

  • 1. A PRESENTATION ON PLANT TRAINING IN DCMTEXTILE LIMITED PRESENTATION ON SPINNING PRESENTED BY ALOK ROY DEPARTMENT OF JUTE AND FIBRE TECHNOLOGY (INSTITUTE OF JUTETECHNOLOGY) CALCUTTA UNIVERSITY
  • 2.
  • 3. PROCESS FLOW CHART BLOWROOM CARDING BREAKER DRAW FRAME UNILAP FINISHER DRAW FRAME COMBER ROVING FRAME RING FRAME AUTOCONER PACKING
  • 4.
  • 6.
  • 7. Machine working width 1600mm Production 800 kg/hr Beater speed 750 rpm Feed roller seed 11 rpm
  • 8. Production 600 kg/hr Beater speed 750 rpm Feed roller speed 24 rpm
  • 9.
  • 10. Feed roller-L-in- 30 thou L-in-L-in 1,2,3- 8 thou L-in-cylinder- 8 thou Cylinder-flat- All 8 thou Cylinder-doffer- 5 thou C cleaner (front)- 10-12 thou C cleaner (back)- 16-12 thou Cross to cross roller - 9.8 thou Cylinder- P 2035Q X 0.40 Qube x Spark Doffer- L 4030Q X 1.0 Qube X Spark Required hank- 0.1400 Measured hank-0.1500 Draft- 100 Diameter of cylinder- 1287 mm Diameter of doffer- 700 mm Speed of cylinder roll- 550 rpm Speed of L-in 1- 1345 rpm Speed of L-in 2- 1530 rpm Speed of L-in 3- 2000 rpm Speed of feed roll- 10.9 rpm Speed of flats- 320 mm/min Web thickness- 1.03 mm Total no of flats- 84 Delivery speed- 182 m/min 1. DIFFERENT SETTINGS 2.WIRE SPECIFICATIONS
  • 11. Drafting arrangement – 4 / 3 No. of deliveries – 2 Diameter – Top (mm) Bottom(mm) Front 26 40 Middle 29 30 Back 38 30 Roller gauge – 38/44 mm Break draft – 1.5 Sliver Hank – 0.138 Ne Delivery speed – 700 m/min Efficiency – 85% Auto can changer – Yes Sliver monitor – No TECHNICAL DATA
  • 12. Doubling – 22 Drafting system – 4/4 Lap length – 250 m Lap wt. – 70 g/m Efficiency – 85.5% Total draft – 1.64 No. of deliveries -1 TECHNICAL DATA
  • 13.
  • 14. Feed/nip 5.2 mm Nips/min 400 Lap wt. 80 g/m Dia. of full lap 550m Noil % 18.60 Point density of top comb 32 needles/cm Drafting arrangement 3/5 Break draft 1.36 Hank delivered 0.115 Doublings 8 No. of deliveries 1 Delivery speed 207 m/min Efficiency 90.8% Can filling 6500m
  • 15.
  • 16. Doublings – 6 Drafting arrangement – 3/3 Type of weighing – Spring loaded No. of deliveries – 1 Diameter – Top (mm) Bottom(mm) Front 38 40 Middle 38 30 Back 38 30 Roller gauge – 39/43 Break draft – 1.28 Main draft – 4.61 Total draft – 5.9 Hank fed – 0.115 Hank delivered – 0.120 Delivery speed – 500 m/min Efficiency – 85% Auto can changer – Yes Auto leveller – Yes TECHNICAL DATA
  • 17.
  • 18. Drafting arrangement- 3/3 Type of drafting system- Pneumatic Diameter- Top (mm) Bottom (mm) Front 29 27 Middle 29 27 Back 38 27 Roller gauge- 45/55 Break draft- 1.1 Main draft- 7.75 Total draft- 7.83 Hank fed- 0.120 Hank delivered- 0.90 Flyer speed- 951 rpm Delivery speed- 450m/min
  • 19.
  • 20. Drafting arrangement- 3/3 double apron Diameter- Top (mm) Bottom (mm) Front 19 27 Middle 30 25 Back 28.5 27 Roller gauge- 42.5/60 Ring dia.- 42mm Break draft-1.12 Total draft- 26.67 Hank fed- 0.90 Hank delivered- 24s COM No of spindles- 864 Spindle speed- 16100 Traveller speed- 32 m/sec No. of spindle -200
  • 21. No. of machine sections- 10 No. of winding drums per section- 10 Total no. of winding drums on machine- 60 Spindle speed – 10500 rpm Creeling- Manual into circular magazines (6 pockets) Winding speeds- 1650 m/min Diameter of drum- 95 mm TECHNICAL DATA
  • 22. Temperature 550 C, 650 C (depending on the type of yarn being processed) Pressure 130, 140 mBar TECHNICAL DATA