Compact Machine Solutions: Reduce Costs and Improve Competitiveness

Copyright ©2009RockwellAutomation,Inc.All rights reserved.
Compact Machine
Solutions
Increased capabilities to maximize
your small and medium size machines

1. CompactMachineSolutions
2. CompactLogixArchitecture
3. CompactMachineApplications
4. AvailableCMSTools
5. Questions
Copyright ©2009RockwellAutomation,Inc.All rights reserved. 3
Agenda

• DirectCosts
• IndirectCosts
REDUCECOST-
• LowerTotalCosttoDesign,Develop,andDeliverSM (TCD)
– Reducecostsinvolved inmachineproduction
• Usestandardcomponents(SCALABILITY)
• ReusableEngineeringcontent(MODULARPROGRAMMING)
– Reducecostsafterdelivery
• Remoteaccessto devicesbelowthecontrollerfor maximumdiagnosticscapabilities
• FasterTimetoMarket
– Shorterdesign,testandcommissioningcycles
– Providecustommachinerywithin standardbuildcycle(FLEXIBILITY)
BETTERMACHINES-
• ImprovedMachineInnovation,ThroughputandPerformance
– Increasingcompetitivemachinerequirements
– DifferentiateonreliabilityandOEEeffectiveness
– Informationenabledmachines
– Flexiblemachines
• Intellectualpropertyprotection
• Speed
• Performance
• OEE
COMPETITIVENESS
What is important for OEMs?

How can CompactLogix help you?
• Combinemultiplecontroldisciplines(Discrete,MotionandProcess)in asinglecontroller
– Reducehardware cost, developmentcost andintegration cost
• Configurable fromsimple, generalpurposediscretecontroltodemandingcoordinated
motionapplications
– Provideascalable andcommonplatform for awide rangeof applications
• UsemodularlocalI/OoradistributedI/Onetworkall withbuilt-in diagnostics
– Increaseuptime bygetting fastermachinediagnostics
• Asingleprogrammingsoftwareenvironmentfor all controldisciplines, RSLogix5000
– Reducetraining, integration anddocumentation cost
• Connectall automationdevicesneededwithasingle network,EtherNet/IP
– Reducecommissioning timeandcosts to integrate machines to information systems
• Useascalablevisualization platform,PanelViewPlus,withdirect tagaccess
– Reducedevelopmentcost andhardware spare parts

OEM Market Characteristics
Machine/Equipment Continuum
we
r
Technology Adoption
Upstream
(Process/Assembly/Po
Centric)
1
Low
Lowendequipment,lowendcontroller,
hardwired devices or low level
network, low end HMI, simple
pneumatics, simple analog
instrumentation or gauges,
hardwired drives or on/off control
2
Mid
Mid level equipment, Rack
based controller with DIO,
simple networked field
devices, local/mid HMI, analog
instrumentation,networkeddrives
3
High
High end equipment,
fast/redundant controller with
DIO, FF/Hart smart
instrumentation,SCADA,information
enabled, intelligent motor
control, robotics
End
of
Line
(Packaging
/
CPW
/
Mat
Hand)
Low
(Mechanical)
e.g. Gen 1 – Mechanical
motion with single drive shaft
using cams, sprockets, gears
and pulleys.
Mid
(Hybrid)
e.g. Gen 2 – Retrofit some
mechanical axes with servo
motors and drives. Typical 2-3
Motion Axis Max., many times
with AC Drives instead of
Servos
High
(Electrical)
e.g. Gen 3 - All mechanical
motion replaced with servo
motors and/or synchronizedVFDs
oneachofmultipleindividual axes
using integrated motion and
logic control.
Buying
Component BasicIA Complex
Behavior

CompactMachineSolutionsspace
Integrated Architecture Solutions for Machine Control
IntegrationContinuum
Low High
Multi axismotion
Increasedcontrollercapabilities
Mixof mechanical andelectrical
controls
Lowengineeringcosts
Multi axismotion
RoboticFeeders
ElectronicLineShafting
Advancedconnectivity
Advancedinformationcapabilities
SimpleLogixcontrol
Packagedcontroller
EtherNet/IP
Flexiblecontrol
Capablecontroller
EtherNet/IP
Predominantmechanical
control

An Integrated Architecture Class Machine leverages:
• IntegratedMotion
– Highlyintegratedspeed&positionsolutions
• Advancedprogramming techniques
– ModularProgramming
– Libraries
– SpecificInstructions&Faceplates
• ISAS88/ PackML
– Statemodeling,Modularcontrol
• Device PremierIntegration (i.e. PowerFlex Drives)
– Reduceddevelopment,commissioningandmaintenancecosts
• Information accessoverEtherNet/IP
– Immediateintegrationwithend-user’sinformationsystem
– Web,emailcapabilities,remotediagnostics

5. Questions
Agenda

CompactLogix: Part of Logix Control Platform
• Multi-disciplinedcontrol
– Discrete,Motion,ProcessandDrives
• Scalable
– Differentplatformsto addressanycontrolapplication
• Information-enabled
– Dataavailablethroughoutthearchitecture
• CommonProgrammingenvironment
– RSLogix5000
• Multi-language
– Ladder,Function BlockDiagram(FBD),Sequential
FunctionChart(SFC)andStructuredText(ST)
CompactLogixFamily

The CompactLogix Family Positioning
Arangeofcontrollersforsimplestand-alonemachines
tosomeofthemostdemandingapplications
Machine and general purpose
control
L2xSystem
Stand-alone and small
packaged control
L3xSystem
L4xSystem
$
• Models:
L31(2RS232)
L32C&L35CR(1 ControlNet+1RS232)
L32E&L35E(1EtherNet/IP+1RS232)
• Memory: 512Kb–1.5Mb
• LocalI/O: 16-30Modulesupto 3banks
• Remote I/O: Networked FLEX or POINT I/O
Comms: EtherNet/IP
, ControlNet, DeviceNet
or3rd Party
• Models:
L23E-QB1B(Ethernet+RS232)
L23E-QBFC1B(Ethernet+RS232)
L23-QBFC1B(2RS-232)
• Memory:512Kb
• Built-inDCI/O: 16in,16out
• Built-inAnalogI/O: 4in/ 2out
• Built-inCounter:(4) - 250Khz
• Expansion: (2) 1769I/O modulesor(1)
communicationmodule
• RemoteI/O: NetworkedFLEXTM orPOINTI/OTM
• Comms:EtherNet/IP
,DeviceNetor 3rd Party • Models:
L43(4-axismotion&1RS232)
L45(8-axismotion&1RS232)
• Memory:2Mb-3Mb
• LocalExp:(2) 1768slots availablefor(2) Motion,
(1) Motion&(1) Networkor(2) Network
• LocalI/O: 16-30Modulesupto 3banks
• RemoteI/O: NetworkedFLEXorPOINTI/O
• Comms: EtherNet/IP
,ControlNet,DeviceNetor3rd
Party
f
High performance motion
control

Logix Controllers Offering
Valu
e
Functionality
1769-L35E
1769-L35CR
1769-L32E
1769-L32C
1769-L31
1769-L23E-QB1B
1769-L23-QBFC1B
1769-L23E-QBFC1B
1769-L45
1769-L43
NEW
NEW
NEW
NEW

CompactLogix Benefits
Single Data Model
• Symbolic Addressing for
self-documented code
• User Defined Structures to
provide Data Encapsulation.
Compact I/O
performed
Multiple Programming
Languages
• IEC61131-3 interface
choose the best language
for the function being
Wide Variety of NetLinx
Connectivity Options
EtherNet/IP, ControlNet & DeviceNet
Single Programming
and Network Package
Providing re-use of
programming code

CompactLogixL23
PowerFlex4
ACDrive
Outputto
Pneumatic
Operated
SealingJaw
FilmUnwind
PanelViewPlus
Compact EtherNet/IP
Encoder
Sameprogramming
softwareasthemore
demandingsystems:
Re-useofsamecode
Smaller, Intermittent machine - Now
CompactLogix L2x

CompactLogixL23
PowerFlex4
ACDrive
FilmUnwind
PanelViewPlus
Compact EtherNet/IP
Sameprogramming
softwareasthemore
demandingsystems:
Re-useofsamecode
Digital I/OfromL2x
(forEnable-Readyetc)
EncoderEmulatedPulses
FromU3Kto L2x
EmbeddedHighSpeed
Counter
SimpleU3K(Non-Index,
Non-SERCOS,Non-
DeviceNet)
Analogoutput(+-10V)
From PointI/O to U3K
Smaller, Intermittent machine – Now w/ Servo
CompactLogix L2x

EtherNet/IP
Kinetix300
ServoDrive
FilmUnwind
CompactLogixL23
Sameprogramming
softwareasthemore
demandingsystems:
Re-useofsamecode
PanelViewPlus
Compact
PowerFlex4
ACDrive
FilmUnwind
CompactLogix L2x
Smaller, Intermittent machine – Future

CompactLogix L3x
Comes
standard
withbuilt
inRS-232
port(s)
Comes
standard
withbuilt
inRS-232
port(s)
LocalI/O
• Maximumof3
banks
• Supportsupto30
modules
• Mixandmatch
analog,digital or
intelligentmodules
BuiltinEtherNet/IP or ControlNetnetworkoptions
BuiltinEtherNet/IP or ControlNetnetworkoptions
DeviceNet connectivity
DeviceNet connectivity
Cost-effectively integrate a simple machine into a plant-
wide control system
• Idealsolution for standalonemachine-level controlorsystem-connectedapplications
– Economical, reliablecontrol system solution
Built in
network
ports to
reduce
system
costs
Built in
network
ports to
reduce
system
costs

CompactLogix L3x
System Overview
• Choosethecontroller that bestfits yourneeds
– L31, L32C, L32E, L35CR, &L35E
• Usermemoryranging from512Kto 1.5Mb
• Completeconnectivity options
– EtherNet/IP
,ControlNet,andDeviceNet
– RS-232Port
• DF1,DH-485,ASCIIprotocolsand3rd party
• Local I/Ocapacity –ranging from16to 30local 1769I/Omodules
– Upto3banksofexpandedI/Oracks
– Abilitytomixandmatchanycombinationofdigital,analog&intelligent
modules
• Expandedcapability to control Distributed I/OandDrive systems
– EtherNet/IP
,ControlNet,&DeviceNet

CompactLogix L3x
Application Overview
• MachineLevel,StandaloneControl
– EconomicalLogixOptions
– CompactandFlexible
• Scalable NetworkControllers
– CompleteNetLinxoffering
– EtherNet/IP
,ControlNet,DeviceNet
• IntegratedAdvancedNetworks
– Ideal for general control applications
– Seamlessintegrationtoexisting
ControlLogixControllers
– OnecommonIntegratedArchitecture

CompactLogix L4x PAC
Expands CompactLogix family to address simple motion
applications or multiple network communications
• Addition ofanadvancedhigh speedcommunications1768busstructure
– Formotion andhigh performancecommunications
Same I/O as the
L3x system
Same I/O as the
L3x system
Local I/O
• Upto8modules
onthelocal bank
• Maximumof3
banksforatotalof
16modules
• DeviceNet
connectivity
Modular design
provides the
flexibility to select
the right modules to
fit the application
Modular design
provides the
flexibility to select
the right modules to
fit the application
IntegratedSerial port
Networkmodulesfor EtherNet/IP&ControlNet
SERCOSmotionmodule

Supports
discrete logic
and motion in
the same
controller
Supports
discrete logic
and motion in
the same
controller
Multiple
software
packages
Multiple
software
packages
Single
software
package
Single
software
package
Dedicated
programmin
g languages
Dedicated
programming
languages
Programming
language
with support for logic
and motion
Programming
language
with support for logic
and motion
Hardwired or network
connection
between logic and motion
controller
Hardwired or network
connection
between logic and motion
controller
No connection
required - control
executes logic and
motion
No connection
required - control
executes logic and
motion
Dedicated
controller for
discrete logic &
dedicated
controller for
motion
Dedicated
controller for
discrete logic &
dedicated
controller for
motion
Integrates Discrete and Motion Control into single package
• simplifies design, commissioning, start up,andsupport

• SERCOSMotionoptimized communications
– Configurable ringcommunicationsto4or 8MHz
– Autoconfigurefor optimal performance
• RSLogix5000drive configuration, commissioning andprogramming
– Courseupdateconfigurabledownto0.5msec
– 38advancedmotionsfunctions
• Simplified configuration tools for Kinetix SERCOSdrive systems
• Expandthe system with VHZandsimpleposition/indexing functions
using PowerFlex drives
Extends RSLogix
configuration
and monitoring
to the actuator
Extends RSLogix
configuration and
monitoring to the
actuator
Capacity and performance to meet demanding motion
application requirements, and advanced features to
simplify integration
• Multiple axis support
– Upto8coordinatedservoaxis
– 2Auxiliaryfeedbackaxis
• Configurefor positioncontrol ormasterinputfor cammingand
gearingfunctions
– 6VirtualAxis
• Simulatedaxisincontrollermemory withfully functional motion
planer

• TimeCamming(TCAM)allows complexmotion
profilestobeexecuted
• Position Camming(PCAM)allows
complex position lockedmotionof upto 4
axes
• Powerful instructions provide easyprogramming
while supporting ahigh degreeof configurability
– Multiplepositionlockoptions
– Profileblending
– Slaveandmaster profilescaling
• Support for linear andcubic spline interpolation
– Cubicsplineinterpolationprovidessmoothmotion
withaminimumnumberof profilepoints
• Graphical profile editor provides easydevelopment
anddisplay of complex profiles
• Support for registrationdetection andphase
correction
Linear
Spline
Enter points
directly from a
spreadsheet
Enter points
directly from a
spreadsheet
Complex multi axes camming functions made simple

Application Overview
• Integrateddiscreteandmotioncontrol
– Small&mid-sizedstandalonemachines
– Informationenabledwiththecomplete
NetLinxoffering
– Scalable,Modular,Configurable,and
Compact
• Enterprisewidenetworkplatforms
– Separatethedevicelevel andplant
wideorenterprisenetworks
– Ideal for distributedapplications
– OnecommonIntegratedArchitecture
Business System
EtherNet/IP
EtherNet/IP or ControlNet

CompactLogix Communication Capabilities
• NetLinxNetworkInterfaces
– EtherNet/IP
• Full implementationof theEtherNet/IPstandard
– ControlNet
• Single or redundant mediaoptions
– DeviceNetvia scanner module
• Upto64nodes
• Easyconfiguration
• Built-in RS-232portprotocols
– DF1FullDuplex/Master/Slave
• Connect operator interface devices; dial-up, leasedline, or radio modems;programming
terminals
– DH-485protocol
• Connect to DH-485networks
– ASCII
• Allows CompactLogix to read andwrite withASCIIdevicessuchasbarcodereaders,
weigh scales andprinters

CompactLogix on EtherNet/IP
Advanced EtherNet/IP capability allows control of the
plant floor with a single network
• Completesupportofthepopular,powerfulandestablishedEtherNet/IPstandard
– 100Mbit/secEthernetconnection
– Simultaneouslyandseamlessly handles multiple HMIand I/Oconnections
• CompletesupportofstandardEthernetandwebservices
– Supports thestandardTCP/IPweb basedprotocol
– Upto32simultaneousTCP/IPconnections
– Supports webbrowsing, Email,andintegrated diagnostics
• Opensocketconnection,FTP
,webdataaccess/ XML(L4xcontrollers)
– Developcustom webpagesfor enhanceddiagnostics anddatamonitoring
– Providesaccessto3rd partyEthernetdevices
EtherNet/IP
Business
System
CustomWebPages

Cat. No. Memory Comms Local IO Availability
Slots
1769-L45 3Mb EtherNet/IP. ControlNet, 4x1768&
NEW !
DeviceNet, Sercos, 3
rd
P 30 x 1769
1769-L43 2Mb EtherNet/IP. ControlNet, 2 x 1768 &
in stock
DeviceNet, Sercos, 3
rd
P 16 x 1769
1769-L35E 1.5Mb EtherNet/IP, DeviceNet, 3
rd
P 30 in stock
1769-L35CR 1.5Mb ControlNet, DeviceNet, 3
rd
P 30 in stock
1769-L32E 750Kb EtherNet/IP, DeviceNet, 3
rd
P 16 in stock
1769-L32C 750Kb ControlNet, DeviceNet, 3
rd
P 16 in stock
1769-L31 512Kb Serial, DeviceNet, 3
rd
P 16 in stock
1769-L23E-QBFC1B 512Kb EtherNet/IP, DeviceNet, 3
rd
P 2 NEW !
1769-L23-QBFC1B 512Kb Serial, DeviceNet, 3
rd
P 2 NEW !
1769-L23E-QB1B 512Kb EtherNet/IP, DeviceNet, 3
rd
P 2 NEW !
Summary: CompactLogix Family

5. Questions
Agenda

Packaging – Typical Applications
Primary
Packaging
Secondary
Packaging
End of Line
•Vertical Form Fill &
Seal
•Horizontal Form
Fill & Seal
•Blister, Skin,
Vacuum
Packaging
•Capping,
Liding,
Seaming &
Sealing
•Filling & Closing
•Wrapping
•Robotic (Pick &
Place)
•Cartoning
•Case & Tray Forming
•Conveying
&
Accumulati
ng
•Feeding & Orienting
•Top Loader
• Palletizers
• Labelers
• Wrappers

Packaging – Vertical Form Fill & Seal (VFFS)
VerticalFormFill &Seal (VFFS)
• Customizeyourhardwaredesigntoyour
machines’requirementusingthesame
CompactLogixprogram

Jaw
Feed
Servodrive
Ultra1500
Servodrive
Ultra1500
VerticalFormFill&Seal(VFFS)- Intermittent<30Packages/ Minute
OperatorTerminal
PanelViewComponent
Procesador
MicroLogix1400

Servodrive
Ultra3000
Jaw
Feed
Servodrive
Ultra3000
VerticalFormFill&Seal(VFFS)- Intermittent<60Packages/ Minute
TerminalOperador
PanelViewPlus
Procesador
CompactLogixL2x/L3x

35
Feed Jaw
Dosing
Servodrive
Kinetix
VerticalFormFill&Seal(VFFS)- Intermittent>60Packages/ Minute
TerminalOperador
PanelViewPlus
Procesador
CompactLogixL4x

36
Copyright ©2009Rockwell Automation, Inc. All rightsreserved.
Packaging – Palletizer
Scalabilitybasedonyour machines’requirement…

Packaging - Palletizer Benefits
• CMXandIntegratedArchitectureoffer
auniquecontrol solution that allows to
customizethe drive/servo hardware
tothemachines’specific needswhile
reusing thesameprogram.
• Withusing coordinated motion,much
smoothermoveswill result in a
extended life of themechanics.
• coordinated axesare easyandsimple
toprogram
• ApplicationT
echNote
andcorrelatedAddOn
Instruction(AOI)is
availableonthe
SampleCodeLibrary

Filler
• i.e.toavoidfoaming,synchronizethe
vertical positionof thefiller nozzlewith
thecurrent level of the
liquid, takinginto
consideration/calculatin
g theshapeof thebottle
LinearActuators
• Onetechnical trendistointegrate
mechanicsandelectronics,(i.e.)using
CompactLogixandRALinearActuators
givesyourmachinemoreflexibility.
Packaging – more Solutions
Cartoner
• T
oachieveahigherflexibilityof the
machine, thehandlingof differentcarton
formatswassimplified
basedonusingCMX
UserDefinedDatatypes
(UDTs).
Pick&Place
• OneP
AC(i.e. L45) isabletocontrol the
sequential logicaswell astheDeltarobot

Material Handling - Flying Shears with CMX L43
• Inacontinuous application the
cutting tool needsto accelerate,
synchronizewiththematerial,
cut, desynchronize andmove
back…
• Thetrickypart is to position the
cutting tool andkeepit
synchronized with thematerialand
theline speed for theentirelength
of thecut.
• BasedonaCompactLogix control
platform,thepowerrequirements
canbeadjustedto yourmachine

Material Handling – Crane Control
Crane–Acceleration/ Deceleration
• Critical in a crane control system is
the trajectory control that keepsthe
load in balance during acceleration
anddeceleration.
• For efficient equipment use, the
acceleration / deceleration time
need tobekeptaaminimum.
• RAoffers aFuzzyLogic based
solutionfor trajectory control.
• Don’tmissto seealive demohere
at theAUin RoomG–15.15hrs.

Renewable Energies
• RAactivelyengagesin this fast growingsegmentwith
providing aperfect product fit, reference architectures, and
solutions for renewable energyapplications.
• References range fromSolar to Windparkswith avarietyof
control platforms
• Forexample aSolar Follower application,RAsolutions use
eitheracentralized control systemorindependentsmall
controller systemsfor eachFollower tocalculate its optimal
position.
• SpecificallyforWindturbines,RAoffersadditionalreal-time
vibrationmonitoring using our Condition Monitoring products.

42
• TheRockwellAutomation CompetencyCentreshas
beendesigned tohelp machinebuilders savetime,
moneyandresourcesbyprovidingtheengineering
experienceandsupport for their applications, andto
provide optimummachineperformancethrough
advance testing andsimulation processes.
• TwoLocations:
EMEANorth(Hamburg), EMEASouth(Bologna)
• Visitorscanseearangeof demonstrationsrelating to
the automation industry.
• ThepurposeoftheOEMCompetencecenter is to
provide specific OEM’s:
– Consultancyfor newmachineapplications
– Machinearchitecture/designrecommendations
– Codearchitecture
– Proof Of Concepts
• Code
• Sizing
OEM Competency Center

43
5. Questions
Agenda

InONESingleManual…
Showstheuserwhich
chapterstoreadbased
onwhichproductsthey
areusing
AvailableinMultiple
Languages(IASIMP-
QS001x)
AvailableinMultiple
Languages(IASIMP-QS001x)
44
(Confidential–ForInternalUseOnly) Copyright©2009RockwellAutomation,Inc. All rights reserved.
System Quick Start Manual

• Simplifiesthedesign, manufacturing, start-upandsupport of Rockwell
Automationmotioncontrol systems
• TheKATCDprovides thebasic panel layout,wiring diagrams, Logix
programs,HMIscreens,selection tools andQuickStartliterature to
speedtimetomarketof anewmachine design.
ReduceOEMengineeringandintegrationscosts
Enableinnovation
Kinetix Accelerator Toolkit
45

• ToolsthatallowOEMsunderstandtheinformation
infrastructureoftheir customersandenablesthe
designformachinesreadyforintegration
• Deliverablesinclude:
– Designguides—Documentedbestpractices and
recommendations - testedandverified
– Whitepapers—Technologytrendsandapplication
topics
– Education series —Webinars, Seminars, profiles,
presentations
– Goal- tohelp eliminate guesswork anddecrease
implementationcostswhile providing security, flexibility
andvisibilityofinformation plantwide.
– Wheretogo:
www.ab.com/networks/architectures.html
Howw
w
i
i
l
l
l
ly
y
o
o
u
u
r
r
m
a
a
c
c
h
h
i
i
n
n
e
ei
i
n
n
t
t
e
e
g
g
r
r
a
a
t
t
e
e
i
i
n
n
t
t
o
o
y
y
o
o
u
u
r
rc
c
u
u
s
s
t
t
o
o
m
m
e
e
r
r
’
’
s
s
infrastructure?
46
EtherNet/IP Reference Architectures

• PowerProgrammingisthesuggestedBaseTemplateforRockwell
Automation’sSampleCodeLibrary
• TheBasicTemplatesincludes
– APackMLconformingCodeStandardusingS88T
erminology
– AnInterface for UsingandDevelopingModularProgramsfor Machines
– HookstobuildownApplicationNotesanduseRockwell’sbuild-upof
distributablecode
• PowerProgrammingcanhelp OEMsto:
– Increasedesignefficiency(upto 50%reduction in designtime)
– Simplifyfieldmaintenanceandsaveupto40%onfieldmaintenancenext year
– Createscalablesystemsusingthesamecodebase.
– Provideimprovedaccessto productionanddiagnosticinformation
– Showhowefficientlythemachineisrunning.
Draw ing Title: A uto State Diagram Rev1.0
Creation Date: January 15, 2003
File Name: AutoStateModel.vsd
STOPPED
1) System powered.
2
) All Ax
es Off (Feedback Off)
3
)Ax
es must be homed and
repositioned before running.
State=1
ABORTING
1) Axes Individually commanded to
stop (no coordination)
2) After Stopping Axes Disable
Feedback.
State=256
READY
1)Starting Functions
Complete
2
) Ax
es Geared/Cammed
3
) Master NOT running
State=4
STANDBY
1) Machine armed for
produce conditions to
commence motion.
State=8
HELD
1) Holding Command
Completed
2) Axes Remain active.
State=128
HOLDING
1) Coordinated stop initiated on
master.
2)All axes remain geared or
cammed
State=64
Condition
s
Met
Produce
Condition Produce
s
Become
False
Start
Comman
d
Initialize
Process
Complet
e
STARTING
1) Axes faults are cleared
2
)
Axes areenabled, Homed &
mov
ed to startpositions
3) Gearing/Cams initialized
4
) Master not Started
State=2
ABORTED
1
) All Ax
es Off (Feedback Off)
2
)
Axes must be homed and
repositioned before running.
3)Fault indications remain for
rev
iew byoperator
State=512
Stop
Process
Complet
e
Fault
Holding
Process
Complet
e
Fault
Hold
Command
Fault
Fault
Fault
Fault
Fault
STOPPING
1) Stop Initiated on Master
2)Once Master Stops All ax
es
commanded to stop and
disable feedback.
State=32
Stop
Command
Initialize
Comman
d
Stop
Command
A borting
Proc ess
Complete
Start
Command
Stop
Command
From Produc ing
To
Stopping
Stop
Command
PRODUCING
1
) Master Started
2)All axes performing auto
motion
3) Bars being packaged
State=16
Hold
Comman
d
Auto State Model Diagram
Stop
Command
Stop
Command
Auto Mode Initiated
B Y Operator
(STA RT A UTO)
State Transitions Initializ e Proc es s Complete
Start Proc es s Complete
Initializ e Command Stop Proc es s Complete
Start Command Hold Proc es s Complete
Stop Command Produc e Conditions
Hold Command Fault
Power Programming
packageavailableonthe
SampleCodeWebsite
Power Programming
47
packageavailableonthe
SampleCodeWebsite
Power Programming

samplecode.rockwellautomation.com
• Add-OnInstructions&Faceplates
• Sampleapplicationcode
• PowerProgrammingtemplates
• Lotsof additional examples
48
Sample Code Library

# of
Installs
List
Price
Install
Price
1 $450 $450
3 $900 $300
5 $1,375 $275
10 $2,500 $250
15 $3,375 $225
20 $4,000 $200
25 $4,375 $175
•
•
S
S
t
t
a
a
r
r
t
t
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Please call us to inquire the similar price level in your currency !
NEW
49
Compact Machine Solutions - CMS Toolkit
Entrance barrier significantly lowered for CMS customers

DEMO-K2K21
1796-K6K2
DEMO-IALCV3#
DEMO-CMXL43#
DEMO BOXES available for your testing
50

Summary of CompactLogix Benefits
Configurable from simple, general purpose discrete control
to demanding coordinated motion applications
• Powerfulengine:Logix
• Part of theIntegratedArchitecture
– Logix, NetLinx, &View
• Singleplatform
– Discrete,ProcessandMotion applications
• Scaleableandmodular
– Configureto meetyour application
• Connectivity
– NetLinx, 3rdparties
• PremierIntegration
– RSLogix5000, Kinetix, PowerFlex, POINTI/O,and
PanelView Plusproducts
– Savetimeprogramming,integrating,
commissioning, installingandoperating

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