The Core Enterprise Infrastructure Vision for Delivering DX Value at Scale

Eugene Spiropoulos
Industrial IT/OT Expert
Yokogawa
November 12, 2020
The Core Enterprise
Infrastructure Vision
For Delivering DX
Value At Scale

1. The Challenge: Digital Twin – Six Wise
Consultants and the Elephant
2. Context is Key: Using Standards to
Drive Context
3. Ghost in the Machine: Plant-wide Digital
Twin Integration
4. CI Server: Collaborative Information
IT/OT Platform
5. Accelerating The Journey To Autonomy

The new reality …
2019 2020+
Everybody asking
‘What is Digital
Transformation?’
Everybody knows
exactly what Digital
Transformation isCOVID-19

Digital Twin – Six Wise Consultants & the Elephant
It’s a fan !
It’s a spear !
It’s a wall !
It’s a
rope !
It’s a tree !
It’s a
snake !
Only makes
sense if this
is Control &
Safety
Surely must
be about the
People
I can see
Equipment
Assets from top
to bottom!
‘tis clearly
Business
Process DX
Plainly must be
Field Asset DX
Can only be
Process
Simulation

Corporate Operations Digital Transformation
The Value of Data Integration Partner
Data and Digital
Twin permeates the
whole enterprise
and holds it together
Assets
Operations
Digital twin
People
Enterprise
Data&DigitalTwin
Icing permeates the whole cake

Enterprise transformation through integrated context
Enterprise transformation
People transformation
Digital twin
Operations transformation
Asset transformation
Field Production Assurance
Human Performance, Compliance & Safety Assurance
Information and Digital Integration Assurance
Operations Assurance
Analytics & Business Decision Support Assurance

Asset transformation components
Digital twin
Quality
Field Digital
Lifecycle
Asset Effectiveness
& Lifecycle
Field Operations
Productivity,
Compliance & Safety
Asset Data Integration
& Cyber Security

Asset transformation micro-components
Analytical Sensors
Field Wired,
Fiber
Wireless
ISA100
LoRAWAN
Industry 4.0
Data Brokerage
- MQTT, OPC
UA
Unit Equipment
Combustion
Assets
Compliance
Assurance
Silo/Remote signal capture & data enablement (Enhance via Wireless)
Rotating Equipment
Work
Guidance
Analytical
DX Lifecycle
Field DX Lifecycle Equipment DX Lifecycle
Team Mobile
Workbook
RAM (Reliability, Availability, Maintainability)
Cloud Enterprise Data Unification
Team Secure
Video Channel
Field Data
Integration
Edge to Cloud
Data Gateway
CCTV Video Field Digital
Cyber Security
Asset Data
Modeling
Framework &
Context
Integration
AI/ML
Integrated
Asset
Performance
Monitoring

Operations transformation components
Digital twin
Quality
Field Digital
Lifecycle
Asset Effectiveness
& Lifecycle
Field Operations
Productivity,
Compliance & Safety
& Cyber Security
Capital Project Delivery
Operational Excellence &
Lifecycle
Safety & Compliance
Operations Data Integration
& Cyber Security

Operations transformation micro-components
Field
Automation
(SJBs, IO
Wiring/Marsha
lling/Terminati
on) RTUs, FF
Segments)
Field Wiring
Communications
Infrastructure
Field Wireless
Communications
Infrastructure
Field IIoT Data Brokerage
Infrastructure (MQTT, OPC
UA)
Systems
Automation
Hardware
Distributed Control
HW Lifecycle
Standalone
Controller HW
Lifecycle
Safety Controller
HW Lifecycle
ICSS Controller
Lifecycle
Process Control
Network Assurance
OT Infrastructure
Assurance
Environment
Monitoring
Remote Maintenance
Network Monitoring
Zone Architecture
Optimization
IT Functional
Integration
Physical Asset
Lifecycle Services
Virtualization Lifecycle
Services
Remote Operation
Mobile Operations
HW/SW
AR Collaborative
Operations HW/SW
AV/CCTV Systems
HW/SW
Drone/Robotics OT
Systems Integration
Human Interface
Assurance
Control Graphics
Optimization
Alarm Management &
Rationalization
Procedure
Optimization & HMI
Integration
Control Room Design
Ergonomics
Sub-system
Operations & HMI
Integration
Asset Management
Graphic Optimization
Business KPI to RT
Control integration
Risk & Safety
Assurance
Control Performance
Assurance
Data Infrastructure
Assurance
Cyber Security
Data Integration
Edge – Conduit
-Zone to Cloud
Data Gateway
Asset Data Modeling
Framework & Context
Integration
AI/ML Integrated
Asset Performance
Monitoring
Automation
Design
Standards
Process
Design
Standards
Smart Plant Integration – Data Update Services
Cloud Engineering Services
Simulation based Design Validation
Loop Tuning Services
Advanced Process
Control
Modular Procedural
Automation
Control & AI
Sequence
Orchestration
Autonomous Control
Risk Assessment
Services
Fire & Gas
Functional Safety
Platform Lifecycle
Override Safety
Management
Interlock Management
Batch Execution &
Management
Access Security &
Audit Trail
Work Compliance
Assurance

Digital twin components
Digital twin
Quality
Field Digital
Lifecycle
Asset Effectiveness
& Lifecycle
Field Operations
Productivity,
Compliance & Safety
& Cyber Security
Multi-Purpose Dynamic Simulation
Micro-services & Performance Improvement Consulting Programs
Predictive Asset
Monitoring & Maintenance
Simulation enabled
Capital Project Execution
& Delivery
Simulation enabled
Operational Improvement
Business Simulation enabled
Decision Support & Improvement
Simulation Data
Integration & Security
Lifecycle
Safety & Compliance
& Cyber Security

Digital twin micro-components
Field DX
Lifecycle
Asset Data
Modeling
Framework &
Context Integration
AI/ML
Integrated
Asset
Performance
Monitoring
AI/ML Asset Performance
Monitoring
Analytical
DX
Lifecycle
Control &
Safety
Automation
Digital Twin
Dynamic
Process
High
Fidelity
Digital Twin
Equipme
nt DX
Lifecycle
Steady State
Process High
Fidelity
Digital Twin
Operations
Procedures
Digital Twin
Plant Event Model & Historical Context
Predictive Plant Maintenance Process Validation
Equipment Validation
Control/Safety Validation
Operator Validation
Energy
Model
Digital Twin
Supply
Chain
Model
Digital Twin
AI/ML Model Broker Services
Business Validation

People transformation components
Digital twin
Quality
Field Digital
Lifecycle
Asset Effectiveness
& Lifecycle
Field Operations
Productivity,
Compliance & Safety
& Cyber Security
Lifecycle
Safety & Compliance
& Cyber Security
Predictive Asset
Simulation enabled
& Delivery
Simulation enabled
Simulation Data
Knowledge and Skills Building: Training Programs,
Collaborative Teams and Skills Matrices
Knowledge Retention and Best Practice
Optimization Technologies

Field Services
Training
Analytical
Maintenance
Training
Field Asset
Management
Training
Process Training Systems Training Operator Training Safety Training
Information
Solutions Training
Plant site, RHQ, Remote Training & Cloud Training Solutions
Customer Role, Team and Career Progression Training Programs
Customer HR Skills Matrix support and Integration
Integrated Teams & Embedded Personnel
Knowledge
Capture &
Retention
Solutions
Safety & Best
Practice
Compliance
Solutions
Operations
Industry
Benchmark
Solutions
AI/ML Operations
Procedure
Optimization
Asset Data Modeling
Framework & Context
Integration
People transformation micro-components

People transformation components
Digital twin
Quality
Field Digital
Lifecycle
Asset Effectiveness
& Lifecycle
Field Operations
Productivity,
Compliance & Safety
& Cyber Security
Lifecycle
Safety & Compliance
& Cyber Security
Predictive Asset
Simulation enabled
& Delivery
Simulation enabled
Simulation Data
Knowledge and Skills Building: Training Programs,
Collaborative Teams and Skills Matrices
Knowledge Retention and Best Practice
Optimization Technologies
Data Integrator for Corporate DX

Enterprise transformation micro-components
Corporate Cloud & IT Platforms
Asset Data
Modeling
Framework &
Context
Integration
Business
Dashboards &
Analytics
Corporate
Operational Data
AI/ML Integrated
Asset
Performance
Monitoring
Corporate IT Data
& Platforms

ISA-106 Physical Model – Instance Example
Process Cell
Equipment
Device
Equipment
Unit
EquipmentDevice
Unit
Device
Plant Area
Enterprise
SiteSite
Plant
Equipment
Device
Plant
Unit
Equipment
Device
Equipment
DeviceDevice
Enterprise-wide Data Integration & Digital Twin

Enterprise-wide Data Integration & Digital Twin
True Integration Transforms Individual
Optimization into Overall Optimization
CI Server is a DX enabled next generation integration system.
It empowers information exchange across remote plants for
better operational control driven profits by reduced OPEX.
CI Server vision is to become a unique platform to manage
operation and engineering across multiple control systems of
Yokogawa in future.

CI Server Value-add
CI server links all sites with the relevant people in any location for quicker response to change
Integration
Integrating the various facilities, systems, and
equipment across scattered manufacturing sites,
making it easy to share & link the diverse data
and information
Control process locally or remotely
Monitor, gather, and control of sites in dispersed area
Collaboration
Providing a real-time bird’s eye view of
production, people, output, inventory, and activity
at any production site accessible from right
person at right moment for monitoring & operation
Optimization
Linking collected big data and information with
applications for process analysis and diagnosis to
pursue next level production and quality
improvement in operation

CI Server Value-add… continued
Integrates / connects equipment,
systems, and devices to understand
overall production
• Provides industry-standard open
interface enabling collection of all
process and operational data.
• Connects scattered / siloed facilities,
systems, and equipment across
dispersed locations – first step to
true digital transformation
Enables collaboration among key
stakeholders to achieve efficient
operations and increase
productivity
• Connects specialists and decision
makers from different sites for
efficient operation and improved
decision making at the right time
• Provides on-site and off-site
stakeholders a clear view of all
aspects of production in real time
• Assists as common HMI which
duplicates what operators are
seeing at site
Links with software applications for
optimization, improving operations
and efficiency
• Conduit for OT data to data lake in
ready-for-analysis format, standardized data
type, format, and timestamped from different
systems and different plants which can be
used in AI/Machine-Learning applications
(data cleansing)
• From stored data/information in data lake,
AI can analyze OT performance and derive
optimal control logics and procedures
• Digital twin can verify whether AI derived
algorithms function effectively and feedback
verified algorithms to process sites

Accelerating journey to industrial autonomy
Symbiotic
autonomy
Autonomous
operations
Autonomous
orchestration
Semi-autonomous
Automated
Semi-automated
Improving safety,
Efficacy, availability
Leveraging data to
Improve efficiency
Disassembling silos to share
Information and increase profitability
Integration of different
Business and functions
Integration of the
Corporate ecosystem
Optimizing the ecosystem
across the industry
Achievement of secure and
More efficient operations
Increased productivity
Better collaboration and
optimization of production
Capturing of new business opportunities
Optimization of the value chain
No barriers between companies
Customer needs Stages Customer benefits

Semi-AutonomousAutomation
Autonomous
Orchestration
Autonomous
Operation
Symbiotic
Autonomy
Plant
optimization
Centralized
management
of operations
Unmanned
labor-saving
Biz. decision
based on
facts
Autonomy
Steps of IA2IA
Remote
Operation
Remote
Maintenance
Operation
along with
reliable
proposals
…
2025 2030 2040
Solutions
Remote Control Digital Twin DX Infrastructure Field Patrol Optimum Manning
Maintenance
Complex control without
direct human operation
Secure, Open and Flexible
Architecture
Interactive Balance
Systems
Communication
between AI
Plan A
Plan B
Plan C
AI AI
Customer
AI
Customer merits
✔ Integrated operation beyond physical distance constraints
✔ Reduce unseen & immeasurable equipment
✔ Highly efficient operation
✔ Minimize number of field sensors
✔ Expansion of monitoring and control targets
✔ Prohibits human error
✔ Systems consolidate individual expertise
✔ Right decision based on facts
✔ Catch up with social changes
Yokogawa system journey towards autonomy

Digital Transformation, Smart Manufacturing, and IA2IA
Yokogawa believes for many end users
Autonomous Operations is the destination to
achieve their smart manufacturing goals.
Yokogawa supports its customers’
smart manufacturing goals through
co-innovation and OpreX.
Through co-innovation, Yokogawa
creates new value with our clients
for a brighter future.
With its OpreX products, services,
and other solutions, Yokogawa is
helping its customers with a way
forward for the creation of value that
leads to industrial autonomy.
AUTONOMOUS OPERATIONS
MANUAL / SEMI AUTOMATED
SMART
MANUFACTURING
DX Applied to
Production and
Manufacturing
AUTOMATED
SEMI AUTONOMOUS
AUTONOMOUS ORCHESTRATION
IA2IA: The Transition from Industrial Automation
to Industrial Autonomy
LOGISTICS &
SUPPLY CHAIN
FINANCE
MARKETING,
SALES, SERVICE
HR
R & D,
ENGINEERING
THE
ENTERPRISE
INDUSTRIAL
AUTONOMY

The names of corporations, organizations, products and logos herein are either registered trademarks or
trademarks of Yokogawa Electric Corporation and their respective holders.
Major Value In A Data
Integration Partner
Data and Digital
Twin permeates the
whole enterprise
Assets
Operations
Digital twin
People
Enterprise
Data&DigitalTwin
Icing permeates the whole cake

The Core Enterprise Infrastructure Vision for Delivering DX Value at Scale

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