Digital productivity is as easy as 1, 2, total insight final

| Sept 10, 2020 |
© Yokogawa Electric Corporation
Reducing Cost Pressures in the Chemical Industry
Digital Productivity Is Easy
As One, Two, Total Insight
0
Nicholas Meyer and Chris Costlow
September 10, 2020

| Sept 10, 2020 |
1
Presenters
Host
Nicholas Meyer
Chemical Industry Marketing
nicholas.meyer@yokogawa.com
Gerald Hardesty
Product Marketing Manager
gerald.hardesty@yokogawa.com
Presenter
Chris Costlow
Product Marketing Manager
chris.costlow@yokogawa.com
Presenter

| Sept 10, 2020 |
Agenda
2
1. Introduction to Chemical Cost Pressures
2. How digital field instruments can improve
productivity
3. Mobile tools to help address field
maintenance
4. Yokogawa’s Total Insight strategy
5. Summary

| Sept 10, 2020 |
3
Chemical Industry Cost
Pressure Overview

| Sept 10, 2020 |
Cost Pressures for Chemical Manufactures
4
Four key areas to reduce cost and improve bottom line results:
Promote selectivity of
favored products
Reduce waste,
spoilage, leakage
Preserve catalysts and
other treatments
Raw Materials Energy Regulatory Productivity
Productivity of people
should be measured
by outcomes and not
by output.
 Provide tools to increase efficiency
 Automate simple and routine tasks
 Audit work practices and align objectives

| Sept 10, 2020 |
Providing the Right Tool for the Job
Having the right tools can:
 Increase efficiency
 Improve safety
 Protect assets
 Eliminate errors
5
Consider the efficiency
of fit-for-purpose tools
vs the cost benefit of
general purpose tools

| Sept 10, 2020 |
Traditional Manual Rounds (Operator or Maintenance)
6
Time
Condition
Pending Failure
Maintenance
Window
Loss /
Failure
Manual Detection
 Failure conditions are detected late or possibly overlooked
 Excess time spent on inspecting healthy equipment
Manual rounds

| Sept 10, 2020 |
Automated Condition Monitoring
7
Time
Condition
Pending Failure
Maintenance
Window
Loss /
Failure
Predictive Detection
 Failure conditions can be detected earlier
 Time spent on corrective measures vs detection
Detailed diagnosis
Can be scheduled as abnormal
situations are detected
Simple diagnosis
Can be automated for
common failure conditions

| Sept 10, 2020 |
Pattern Description Likelihood
AgeRelated
Initial failures
followed by
4%
Defined wear-
out period
2%
Gradual wear-
out or fatigue
5%
Random
Break-in period 7%
Completely
Random
14%
High infant
mortality
68%
8
Reliability Centered Maintenance
The majority of failures are
random (not age-related) and
therefore do NOT benefit from
Preventative Maintenance
A
B
C
D
E
F

| Sept 10, 2020 |
Pattern Description Likelihood
AgeRelated
Initial failures
followed by
4%
Defined wear-
out period
2%
Gradual wear-
out or fatigue
5%
Random
Break-in period 7%
Completely
Random
14%
High infant
mortality
68%
9
Reliability Centered Maintenance
What is important?
In what ways can it fail?
What happens when it fails?
What can we do about it?
Even identical equipment may
have different reliability and
maintenance plans
˄
A
B
C
D
E
F

| Sept 10, 2020 |
10
Digital Instrumentation

| Sept 10, 2020 |
Before Digital Instruments…
11
+ +
Zero Span
0
100%
4 mA 20 mA

| Sept 10, 2020 |
12
+ +
Zero Span
0
100%
4 mA 20 mA
• Adjust Zero

| Sept 10, 2020 |
13
+ +
Zero Span
0
100%
4 mA 20 mA
• Adjust Zero
• Adjust Span

| Sept 10, 2020 |
14
+ +
Zero Span
0
100%
4 mA 20 mA
• Adjust Zero
• Adjust Span
• Adjust Zero
• Repeat

| Sept 10, 2020 |
15
+ +
Zero Span
0
100%
4 mA 20 mA
• Alternative Tools…

| Sept 10, 2020 |
Smart Devices Improve Productivity
16
+
 Simply configuration and
commissioning
 Instrument or measurement
validation
 Aid in troubleshooting
 Diagnostics and error reporting,
abnormal situation detection, etc…
 Provide cost effective data for
asset health and performance
16

| Sept 10, 2020 |
17
Mobile Tools

| Sept 10, 2020 |
How To Interact With Devices…In The Field
18
LOIs Communicators Tablets Smart Phones
Smart
Calibrators
18

| Sept 10, 2020 |
Mobile Tools Quick Comparison
Convenience Security Scalability Productivity
LOI’s
Communicators
Calibrators
Tablets
Smart Phones
19

| Sept 10, 2020 |
Hazardous Areas
 All work tools pose some level
of risk in process plants.
 Some companies do not follow
the ‘fine print’ relating to use of
hazardous area approved
mobile devices.
20
Hazardous Area Locations
Division 1
Division 2
Flammable
Liquid

| Sept 10, 2020 |
Remote Asset Management Software
 Configure, inspect, & troubleshoot
devices remotely
 Automatically monitor devices for health,
status, and key performance checks
21
Remote asset management allows
instrument and maintenance
groups to reduce loss, save time,
and improve safety

| Sept 10, 2020 |
Maintain Data Integrity
How do you synchronize data for
record keeping, case study,
auditing…
 Manual data transcription
 Electronic transfer
22

| Sept 10, 2020 |
23
Total Insight Strategy

| May 21, 2020 |
See More Do More
Total Insight Strategy creates a sustainable value
through the entire product lifecycle
24
Optimization &
Service
Advanced Flexibility
How do I know what is
wrong with my
measurement?
Support &
knowledge
Data Mobility
How do I share
information and
maintain data
integrity?
Maintenance &
re-calibration
Maintenance Manager
How do I share
information and
maintain data
integrity?
Operation &
observation
Process Guard
How do I know when
to do maintenance or
calibration?
Installation &
configuration
Expert Guide
Can I easily configure
and setup the device?
Engineering &
purchasing
Simplified Selection
I want to be able to
upgrade from analog
to digital sensors is
that possible?

| May 21, 2020 |
Simplified and Easy Selection
www.flowconfigurator.com
25
Cellphone Version

| May 21, 2020 |
Simplified and Easy Selection
26
www.yokogawa.com/us
“Real” person to
assist you
 Making it Simple to
size the correct meter
 Reduce Potential
Errors in Model Code

| May 21, 2020 |
Easy setup wizard
 Reduce setup time
 User-Friendly
 Focus technician’s time on other plant needs
 Reduce installation cost
27

| May 21, 2020 |
Process Guard
 Event Management
 NE107 Compliant
 Provides unique and useful support to
classify and define the subsequent action to
each event
 Simple integration to the process
 Adopt across multiple plants
 Reduce learning curve for new technicians
 Data Logging Function
 Provides a total process analysis by
showing the record of the measured data
before, during and after the event
occurred
 Runtime data, Alarm History, Min/Max
readings
28
NE107 Compliant Event Management
Failure
Out of
specification
Function
check
Maintenance
required

| May 21, 2020 |
 Patented Tube Health Check Technology
to ensure health of Measurement Tubes
 Necessary recalibrations can be planned
more efficiently
 Without disturbing process measurement
within 90 sec.
 Single or Periodic test with pre-defined
interval possible
 Alarm level can be set by customer (0,1% -
5%)
DriveGain
Alarm Level
Time
SignalAmplitude
Process Guard

| May 21, 2020 |
 Fluctuation proportionate to contained bubble %
30
Excitation ON, Velocity 0.5m/s
Velocitycm/s
Without
bubble
Bubble
1%
Bubble
3%
Bubble
5%
P-P:
Absolute
fluctuation width
Conductivity, Corrosion, Slurry, Bubble detection

| May 21, 2020 |
 Spectral Signal Processing
 The SSP function only outputs the appropriate vortex frequencies, even under
unstable flow rate conditions
 Accurate measurement
 Reduce noise and streamline output
Digital Electronics

| May 21, 2020 |
 Built-in Verification provides health
check for the transmitter & sensor
 Magnetic circuit
 Excitation circuit
 Calculation circuit
 Device status
 Connection status
 Benefit
 Is the meter working correctly?
 Is it the meter or something else in my
process?
 Pinpoint and resolve issues quickly
32
Built-in Verification

| May 21, 2020 |
Test Report
33
FieldM ate is one tool for all, regardless of
com m unication protocols and can be easily aligned w ith
other m anufacturers’ products. This portable com puter-
based configuration and m anagem ent softw are tool
perform s num erous task s, including dev ice interface,
database, v erification, and input loop check support.
Overall Status: Passed
This flowmeter was verified to be functioning within ±1.0% of the original factory
calibration.

| May 21, 2020 |
Maintenance Manager
 Standard Health Check
 Completes the meter verification by analyzing the main meter circuits
 Yokogawa’s FieldMate delivers a complete Verification Report and indicates a clear
meter verification result within 90 seconds, without disturbing process measurement
34

| May 21, 2020 |
Data logging for service use
 Logging of parameters over time, enable more detailed investigation
possibilities and analysis on process behavior
 Increased efficiency and process/product quality
 Predictive maintenance
 Minimizing of trouble shooting time
Data duplicate / back-up / restore
 Simple without additional equipment
 Increased data safety
 Reduced expenditure of time
Data Mobility / Benefits
35
Data Data

| May 21, 2020 |
Mobile application enables easy access to device information necessary for plant
maintenance work. You can search for device information and documentation such as
General Specifications, User's Manual, Test Certificate by specifying serial number or
scanning QR Code on the device. Compatibility check between a failed device and a spare
device is also possible.
Serial No. input
View of the device information,
Instruction manual and certificates.
Device Lifecycle Management

| May 21, 2020 |
37
For easy expansion of special functions after the instrument has been installed Yokogawa offers
“Features On Demand” (Coriolis Flowmeter) which can be activated by entering a software key
for immediate upgrade & configuration without any service support.
• Concentration Measurement
• Net Oil Computing
• Tube Health Check
• Batching Function
• Viscosity Function
• Added new process
• Forgot to order option

| May 21, 2020 |
 Enhance existing installations with “Total Insight”
 Dual frequency excitation optimization (Special tuning)
 Backwards compatible with existing flowtubes
38

| May 21, 2020 |
Removable Shedder Bar
 Removable Shedder Bar
 Ease of Maintenance
 Rag or obstruction stuck in
line
 Shedder Bar can be removed
without having to take the
meter out of the line, but will
have to shut the process off

| May 21, 2020 |
40
http://www.rotamass.com
Engineering &
Purchasing
Installation &
Configuration
Operation &
Observation
Maintenance &
Recalibration
Service &
Repair
Modification &
Optimization
See More Do More
Total Insight throughout the entire
lifecycle of the instrument

| May 21, 2020 |
Videos to learn more about Total Insight
41

| May 21, 2020 |
42
Conclusion and Wrap-up

| May 21, 2020 |
 We have covered:
 Strategies to improve
productivity
 Smart Devices
 Mobile Tools
 Total Insight
43
Summary
With the right Measurement and
Analyzer strategy you can:
• Increase Productivity
• Reduce Cost
• Avoid Downtime

| May 21, 2020 |
Yokogawa’s OpreX™ Measurement Solutions
Field instruments and systems that enable highly precise
measurement, data acquisition, and analysis
44
Transmitters
Flow Meters
Liquid
Analyzers
Controllers
Recorders
Gas
Analyzers

| June 18, 2020 |
Fully Stocked | Fully Staffed | Fully Safe
Yokogawa factories and warehouses are ready to ship!
Need it now?
Call us at (800) 888-6400
 Actively Shipping with
Standard 10 day Lead Times
 Get 2 day shipping with North
America Quick Ship Program
 Transmitters
 Flow Meters
 Gas Analyzers
 Liquid Analyzers
 Data Acquisition Recorders
 Controllers
 Most process instruments are
assembled in the United States.

| June 18, 2020 |
On Demand Chemical Webinar Series
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Four key areas to reduce cost and improve bottom line results:
Energy
Raw Materials
Regulatory
Productivity

| Sept 10, 2020 |
47
Q&A
Select and send all questions to “Panelist” now so that
we can address these
Questions
If you have any questions for this Webinar topic, please
send them to webinars@us.yokogawa.com

| Sept 10, 2020 |
The names of corporations, organizations, products and logos herein are either registered trademarks or
trademarks of Yokogawa Electric Corporation and their respective holders.
Thank You For Your Attendance
48

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