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Name: YEHIA ALI MOHAMED ABO EL ELLA
Nationality: - EGYPT
* Mailing Address: 29, MERZK MARZOUK ST., HADAEK EL KOBA,
CAIRO, EGYPT
Recent Address: Doha, Qatar
* E-mail: yaboelella@yahoo.com
* Telephone: 0097444580821
* Mobile: 0097455039155
Date of Birth: 21 October 1956
Family Status: MARRIED, five CHILD
Education: B.SC. MECHANICAL ENGINEER, POWER,
AIN SHAMS UNIVERSITY, FACULTY OF
ENGINEERING, WITH GRADE “GOOD”
Membership: SYNDICATE FOR EGYPT ENGINEERING
Availability for:
- Interview
- Mobilization
UP TO YOU
UP TO YOU
POSITION HELD MAIN DUTIES * EMPLOYER ** DATES FROM / TO
SENIOR CONDITION MONITORING
ENG. (OIL& VIBRATION)
ROTATING EQUIPMENT
Condition Monitoring Senior Engineer to
Study and analysis Vibration Static and
Rotating Equipment Problems and Solve
it.
Trouble shooting for all rotating
Failure Report Analysis
QATAR PETROLEUM FROM SEPT. 2008 TILL NOW
SENIOR PROJECT ENGINEER
(ROTATING EQUIPMENT)
PMC
To Study and Review the Technical Data
for All Rotating Equipment for New Oil
and Gas Project in Khafji (Saudi &
Kuwait) According ARAMCO &
Standard Specs.
AL KHAFJI JOINT OPERATION FROM OCTOBER 2008 TILL OCT.
2009
DEPARTEMENT HEAD To build and Supervision (system)
condition monitoring organization. To
solve and analysis all Rotating
Equipment p Problems to ensure the
availability and Reliability 100% for all
equipment.
BADR EL DIN PETROLEUM
COMPANY.
BAPETCO
EGYPT
FROM NOVEMBER 2001 TILL
OCTOBER, 2008
SITE MANAGER (COORDINATOR) Coordinate for all Mechanical,
Instrument and Electrical Maintenance
Crew.
EGYPTION MAINTENANCE CO.
KHALDA PETROLEUM CO.
EGYPT
FRO JUNE 2001 TO OCTOBER 2001
ROTATING EQUIPMENT
MECHANICAL ENGINEER
(CONDITION MONITORING)
Condition Monitoring Engineer
Study and analysis Static and Rotating
Problems and Solve it.
Trouble shooting for all rotating
Failure Report Analysis
KUWAIT NATIONAL PETROLEUM
COMPANY
MINA AL AHMADI REFINERY IN
KUWAIT
FROM JUNE 1994 TO JUNE 2000
PROJECT MECHANICAL ENGINEER
MAINTENANCE ENGINEER
CONDITION MONITORING
ENGINEER
To execute the new project and any
modification for old project.
To study any operating problems to solve
it to prevent repeated failure.
To overhaul and Maintenance all
GULF OF SUEZ PETROLEUM CO.
GUPCO
FROM DECEMBER 1983 TO JUNE
1994
MECHANICAL ENGINEER GENERAL GENERAL PETROLEUM CO.
GPC
EGYPT
FROM MARCH 1983 TO DEC.1983
COURSE/AREA * PLACE ** PERIOD/DURATION
ANTIFRICATION BEARINGS
FAILURE ANALYSIS
CAIRO UNIVERSITY ONE WEEK
MAINTENANCE OF ROTATING
EQUIPMENT AND ITS FAILURE
ANALYSIS
KNPC
TRAINING CENTER
ONE WEEK
ENGINEERING PROJECT
PLANNING AND CONTROL AMERICAN UNIVERSITY ONE WEEK
PREDICTIVE MAINTENANCE
AND MACHINE MNITORING AMERICAN UNIVERSITY ONE WEEK
ABROAD TRAINING IN USA IN
INGERSOLL- RAND (PUMPS)
SOLAR GAS TURBINES
WOODWARD GOVERNER
USA ONE MONTH
BENTLY NEVADA SYSTEM
ONE QATAR 2 MONTHS
1 COMPUTER COURSES FOR WINDOS, EXCELL, MICROSOFT OFFICE
SOFT WARE FOR ENGINEERING UTILITIES.
2 Training Courses Related Condition Monitoring And Failure Analysis.
Reliability
3 Root Cause Failure Analysis.
4 Engineering Software
5 Computer Skill
c.v.
Yehia Ali Mohamed Abo El Ella
Nationality : Egyptian.
Religion : Moslem.
Date of Birth : October 21, 1956
Marital Status : Married, have five children.
Address : 29, Merzek Marzouk St., Hadaek El-Koba, Cairo, EGYPT.
Doha, Qatar
Contact Tel (Recent): 0097455039155
Email : yaboelella@yahoo.com
Qualifications : B.Sc. In Mechanical Engineering, 1982, Ain Shams University,
With grade “Good”.
Project of B.Sc. : Design of Distributing Natural Gas Pipelines Network In
Egypt. With “Grade Very Good”
Total Experience : 33 Years in Oil, Gas, LPG and Refinery fields in the Maintenance of
Rotating Equipment, Condition Monitoring and Troubleshooting of
Rotating Machinery’s (Pumps, Compressors, Steam Turbines,
Gas Turbines Blowers and Fin fans) and Project.
Experience
LECTURER IN CONDITION MONITORING VIBRATION ANALYSIS AND
DIAGNOISES AT THE FLOWING PLACES:
1- AFMEMCO BUREAU:
- AT CAIRO, EGYPT
- AT LIBYA.1991
2- NATIONAL CONSULTANT BUREAU:
- AT KUWAIT FOR KUWAIT NATIONAL PETROLEUM CO.(KNPC).
1994
3- EGYPTION MAINTENANCE CO.
- AT CAIRO, EGYPT.
FIELD EXPERIENCES
 Sept. 2008 Till Now : Senior Condition Monitoring for Rotating
Equipment in Qatar Petroleum Refinery.
 Oct. 2007- Till Oct. 2008 : Senior Project Engineer in PENSPEN
INTERNATIONAL CO.
For Al-Khafji Joint Operation Project in
Saudi Arabia.
 Nov. 2001 – Till Oct. 2007 : Condition Monitoring Specialist in Badr El Din
(BAPETCO) Petroleum Company.
 June 2001 – Oct. 2001 : Coordinator in Egyptian Maintenance Co. (EMC) for
Maint.Dept. (Instrument, Electrical, Mechanical) in
Khalda Petroleum Co.
* June 1994 – June 2000 : Rotating Equipment Mechanical Engineer
(Condition Monitoring) In Kuwait National Petroleum
Co. Mina Al-Ahmadi Refinery “KNPC” in Kuwait.
* Dec.1983 – June 1994 : Rotating Equipment Mechanical Engineer and Project
Engineer in Gulf of Suez Petroleum Co. “GUPCO”
In Egypt, Ras Shukheir, Red Sea.(Oil & Gas Facilities
And Plant of LPG production)
* Mar. 1983 - Dec. 1983 : Mechanical Engineer in General Petroleum Co.
“GPC” in Ras Ghareb, Red Sea.
Training Courses
1- F i e l d Safety Course at Ras Shukheir Safety Department (att.no.1).
2- V i b r a t i o n Measurement and Analysis at Arabic Institute for Flying Technology.
3- P r e d i c t i v e Maintenance and Machine Monitoring System at the American University
in Cairo (att.no.3).
4- W e l d i n g Codes and Welding Qualification at the American University in Cairo.
5- E n g i n e e r i n g Project Planning and Control.
6- C o m p u t e r Course in dB IV at Sarhank in Cairo.
7- B a l a n c i n g of Rigid Rotors at Ras Shukheir Gas Plant.
8- C o m p u t e r Course in MS-WINDOWS95/98 at KNPC training Center.
9- M a i n t e n a n c e of Rotating Equipment and its Failure Analysis.
10- Computer Course in Advanced Excel V.
11- Computer Course in MS-WIN98 advanced.
12- Maintenance of Reciprocating Compressors and Diagnoses of Defects.
13- Antifriction Bearing Failure Analysis.
14-Bently Nevada System one.
ABROAD TRAINING
* Pump Operation and Maintenance at INGERSOLL-RAND at USA
* Operation and Routine Maintenance for Solar Gas Turbine at Solar
Technical Training at USA
* Woodward Governor at Woodward Governor Co. at USA.
Recently Employment
Period : From Sept. 2008 until Now
Work Place : Qatar, Qatar Petroleum, Refinery, Mesaeed
Position : Senior Condition Monitoring for Rotating Equipment.
Nature of Jobs and Responsibilities(Qatar Petroleum)
1- The individual provides technical expertise regarding Rotating equipment issues for their
assigned area and reports directly to the Asst. Manager Reliability / Optimization.
2- This individual may support unit outages, lead investigations, perform outside shop audits,
conduct in-process rotating equipment inspections for new equipment.
3- Assistance to operations / Mechanical / Electrical which includes Troubleshooting,
evaluation of equipment failures, technical recommendations for repairs and upgrades,
and support for Turnarounds.
4- Support or review for Changes of Designs to improve the safety, quality, environmental
impact or cost of the production unit.
5- Provide technical assistance to develop and implement mechanical integrity for unit.
6- Developing CM reports that will support the Class Output Management in providing
efficient and effective through life maintenance and advice to the end user.
7- Implements asset management strategy and Condition Monitoring integrity of the Refinery
mechanical rotary equipment and related systems.
8- Applying short term, medium term, long-term mechanical rotary and lube oil analysis,
goals, targets and maintenance strategy.
9- Reporting vibration diagnosis data and lubrication oil analysis to the Asst. Manager –
Reliability/Optimization to take corrective advice and issue notifications.
10- Implementation and recording of rotating equipment condition based maintenance.
11- Following monthly, quarterly, biannually, and annually performance for Condition
Monitoring PM, PDM, TPM (Total Plant Maintenance) or Routing KPl’s tasks.
12- Ability to conduct vibration analysis / rotor orbit analysis / phase analysis as and when
required. Generate survey report / progresses report on routine basis and oversee
maintenance activities as required.
13- Act as Assistant Manager Reliability/Optimisation as and when required.
1- Previous Employment
Period : From Oct. 2007 – Until Sept.2008
Work Place : Abu Dhabi at UAE
Position : Senior Principle Project Engineer.
Nature of Jobs and Responsibilities (PENSPEN)
Principle Senior Project Engineer: To Study and Review All Technical Data For Rotating
Equipment For New Project At Khafji Area as ARAMCO and International Standards like API,
ASTM, ANSI, ARAMCO,….
2- Last Employment
Period : Nov.2001 – Till Oct. 2007
Work place : Badr El Din Petroleum Company (PABETCO), EGYPT
Position : Condition Monitoring Department Head (Specialist).
Nature of Jobs and Responsibilities (BAPETCO)
1- To Build and Construct (System) Condition Monitoring Department and to
Asset Maintenance organization using Condition Monitoring Technique
2- Troubleshooting for all rotating equipment to solve all problems to improve Reliability
In addition, Availability.
3- Responsible for technical training for junior engineers.
4- Member in Risk assessment Committee to cover any urgently unscheduled job.
5- Member in fiscal yearly Budgetary for plant.
6- Root Cause Analysis to solve repeated Failure Problems.
7- Used SAP (CMMMS)
8- Used CMMS (SAP) for Maintenance and KPI.
3- Last Pervious Employment (KHALDA- EMC)
Period : June 2001 – Oct.2001
Work Place : Khalda Petroleum Co. Maintenance Department, West Desert,
Egypt
Position : Coordinator for Mechanical, Instrument and Electrical
Maintenance Groups.
Nature of Jobs & Responsibilities (EMC)
 Arrange all maintenance works for Mechanical, Electrical and Instrument.
 Monitoring/ Follow up the all activities and control it to get the Best performance.
 Develop and Prepare Technical Studies to Improve Performance of the Existing Gas
Processing Facilities and Machinery.
 Troubleshooting for all Rotating Equipment to solve any problems.
 Failure Analyses for rotating equipment to solve Repeated damaged it.
 Supervision for Workshop to keep priority for Urgent job and give advice when required.
 Provide technical input to modifications, minor projects and technical studies.
4- Previous End Employment (KNPC, KUWAIT)
Period : June 1994 – June 2000
Work Place : Mina Al-Ahmadi Refinery (MAA), ENGINEERING And
MAINTENANCE SERVICES IN Kuwait National Petroleum Co.
(KNPC), KUWAIT
Position : Equipment Support Engineer (Rotating Condition Monitoring
Engineer)
Nature of Jobs & Responsibilities (KNPC, KUWAIT)
A- Vibration Analyst to performs vibration analysis, initiates, supervises & coordinates a.
Vibration monitoring and analyzing programmed with the assistance of technicians.
Review of daily vibration data, analysis of Vibration data using trending, Spectrum,
Time Waveform, Phase study, Orbit, Waterfall, history of machines and Balance rotors
Both in-situ and in a Balancing machine.
The works on all rotating equipment like Centrifugal/Reciprocating and Rotary Pumps
Regarding API-610, Centrifugal/Reciprocating Compressors Regarding API- 617/618,
Steam Turbines Regarding API- 612, Gas Turbines, Motors, Generators, Blowers, Fans
In addition, Gear boxes.
Vibration Instruments used:
1- M i c r o l o g collecting data model CMVA 60/55/10 manufactured by SKF, USA with
Software Machine Analyst V.2.1 and V.3. / Prism4/ Prism2. With accessories (Optical
Phase Reference Kit, Infra red Temperature Probe, Strobe Lite, AC/DC Current Clamp,
Remote Laser Phase and Audio Headphones)
2- IRD’s Family likes models 308, 350, 830, 880, IRD collecting data 890 and ENTEKIRD
DATALINE IS with Software EMONITOR, Manufacturers UK.
3- Bruel & Kjaer (B&K) family likes FM Portable Tape Recorder model 7007, Portable
FFT vibration analyzer model 2525, etc. Manufacturers Denmark.
4- Racal Portable Tape Recorder 16 channels Japan.
5- ADRE (Automated Diagnoses for Rotating Equipment) Bentley Nevada USA.
6- Bentley Nevada and Vibrometer measurement monitoring equipment.
B- Analyze vibration problems and make recommendations to take corrective action by issue of
Action Notes with recommended the corrective actions to Maint. Dept. and follow up the jobs
to make recheck after repair.
C- Study of vibration problems of critical high-speed compressors / turbines and advising
Maintenance and operation for safe operation of the machine.
D- High speed photography using high intensity strobe light to take photographs for of running
Blades of FCC expander for observing catalyst deposits.
E- Directs Investigations for Reported Equipment Failures and in house studies to find out the
Problem causes failure and to recommend corrective action/ modifications.
F- Contact Equipment Manufacturers to seek their advice on problems proposed modifications
and for improvements related to equipment supplied by them if necessary.
G- Undertakes special Studies on major / critical equipment failures in liaison with
Manufacturers/ specialists and make Failure analysis report.
H- Recommends to Operation and Maintenance Personal the Procedures and Techniques for
Efficient and Safe Operation of the Equipment.
I- Review and endorses all incoming and outgoing technical documents for purchase of new/
Replacement equipment or their internals from the manufacturers.
J- P r e p a r e s and Controls Efficient Condition Monitoring Programs for all Rotating
Equipment to ensure high efficiency and availability of these equipment and minimum
maintenance costs
K- Vendor Evaluation for Registration in Vendor Evaluation Committee (VEC) based on
Technical data supplied by the vendor and requirements.
L- Preparation of Daily, Monthly Reports for vibration status of Rotating Equipment.
M- Preparation and Issue of Package for Installation/ Modification of Rotating Machines.
N- Troubleshooting Jobs on Rotating Equipment to solve Repeated Failures.
O- Consultation with Vendors for Resolving Various Problems related with their Rotating
machines for improving and increase the lifetime of Bearings, Mechanical Seals, etc.
P- Executed Special Assignments such as study of piping vibration upon increasing the
Capacity and advising corrective action to improve vibration levels.
Q- Ensure that all material specifications are in line with the company policy, standard and
Management directives and that there are no deviations.
R- Prepare technical part of tenders documents related to material supply.
S- Review material list for all Rotating Equipment Specification related of International
Standard like API, BS, DIN, ISO, ASTM and company standard and comments if required.
T- Monitoring the health of all Reciprocating Rotating Equipment using Predictive
Maintenance Program (Recip. Trap).
U- Provide the necessary support and guidance to ensure the safety of personal and equipment.
V- Used CMMS (Computerized Maintenance Management System), IMMPOWER R4 to
Evaluate and estimate the total cost of the spare parts used during maintenance and
Overhaul and for check, the all-spare parts in the warehouse.
5-Past Employment
Period : December 1983 to June 1994
Work Place : Gulf of Suez Petroleum Co. (GUPCO), Egypt.
Co-operation between AMCO USA and EGPC
Position : Mechanical Engineer
Nature of Job Responsibility (GUPCO)
01- Condition Monitoring (Vibration Analysis) of rotating equipment to discover the earlier
Defects to avoid any down time to equipment failure.
02- Solve all piping vibration problems and Stationary Equipment like heat exchangers.
03- Maintenance of Rotating and Reciprocating Equipment.
04- Troubleshooting of Rotating Equipment and carrying out any modifications regarding the
National Standards.
05- Select all Rotating Equipment for new project Issue Quotation for new project and make
Study to choose the best and economic offer.
06- Supervises in the Project Div. In the plant to insure safe and efficient implementation of the
Process facilities target.
07- All project works will be execute regarding to national standard like ASTM, ANSI, ASMI,
API, DIN, BS, etc.
08- Prepare Schedule for project including labor, material list, time schedule, tools,
Special tools and contingency.
09 - Make/ Issue work order to Construction Division to accomplish any project/ modification
With all drawings & material list and schedule.
10- Authorize all Hot/ Cold and Entry Work Permits.
11- Study the New Projects or any modifications to improve the performance and efficiency of
The Plant.
12- Study and execute all piping works like drawings, bill of materials, cost estimates, for any
Modifications or new project according to standard specifications.
13- Prepare and review all drawings (Isometric drawings, Plot plane, etc) and comments to
Issue the second / third revision for new project/ modification.
14- Supervises in workshop for equipment overhaul and scheduling for priority.
15- Prepares and controls Maintenance Operating Budget and implementation of Capital
Schemes.
6- Started Job
Period : From Mar.1983 to Dec. 1983
Work Place: General Petroleum Co. (GPC)
Position : Mechanical Engineer.
Nature of Job Responsibility
1- F i e l d Training and Safety courses 6 months.
2- M a i n t e n a n c e Engineer Work Shop.
Some Cases Solved
1- R e p l a c e d casing for BFWP was distorted according the vibration diagnose.
2- R e p l a c e d casing for lean oil pump due to Eccentricity according the vibration analysis.
3- S t o p p e d Blower Motor Bearings (forced draft fan for HP unit) from continuously
changed due to False Brinelling phenomena.
4- S o l v e d hunting vibration for IRD Centrifugal Compressor (tied item).
5- S o l v e d Axial Displacement for Propane Gas Compressor in the LPG Gas Plant.
6- S o l v e d Erosion problems Casing for HCO Circulation Pumps.
7- S o l v e d Corrosion problems in Cooling Tower Pumps in the Sulfur Production Unit.
8- S o l v e d almost cavitation problems on the Condensate Pumps for Steam Turbine.
9- S o l v e d problems for High Current Consumed on the Pumps.
10- Solved Famous problems due to Misalignment, Unbalance, Looseness, Turbulent Flow,
Bearings, etc.
11- Solved Mechanical Seal Repeated Failure for process Pumps.
12- Getting over the catalyst deposit on the Expander Blades for FCCU.
Best Regards,
Eng. Yehia Ali Mohamed Abo El-Ella
Tel. 0097444580821/ 0097455039155
Recent Phone Cell: 0097455039155
Email: yaboelella@yahoo.com

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Eng.Yehia Ali CV

  • 1. Name: YEHIA ALI MOHAMED ABO EL ELLA Nationality: - EGYPT * Mailing Address: 29, MERZK MARZOUK ST., HADAEK EL KOBA, CAIRO, EGYPT Recent Address: Doha, Qatar * E-mail: yaboelella@yahoo.com * Telephone: 0097444580821 * Mobile: 0097455039155 Date of Birth: 21 October 1956 Family Status: MARRIED, five CHILD Education: B.SC. MECHANICAL ENGINEER, POWER, AIN SHAMS UNIVERSITY, FACULTY OF ENGINEERING, WITH GRADE “GOOD” Membership: SYNDICATE FOR EGYPT ENGINEERING Availability for: - Interview - Mobilization UP TO YOU UP TO YOU
  • 2. POSITION HELD MAIN DUTIES * EMPLOYER ** DATES FROM / TO SENIOR CONDITION MONITORING ENG. (OIL& VIBRATION) ROTATING EQUIPMENT Condition Monitoring Senior Engineer to Study and analysis Vibration Static and Rotating Equipment Problems and Solve it. Trouble shooting for all rotating Failure Report Analysis QATAR PETROLEUM FROM SEPT. 2008 TILL NOW SENIOR PROJECT ENGINEER (ROTATING EQUIPMENT) PMC To Study and Review the Technical Data for All Rotating Equipment for New Oil and Gas Project in Khafji (Saudi & Kuwait) According ARAMCO & Standard Specs. AL KHAFJI JOINT OPERATION FROM OCTOBER 2008 TILL OCT. 2009 DEPARTEMENT HEAD To build and Supervision (system) condition monitoring organization. To solve and analysis all Rotating Equipment p Problems to ensure the availability and Reliability 100% for all equipment. BADR EL DIN PETROLEUM COMPANY. BAPETCO EGYPT FROM NOVEMBER 2001 TILL OCTOBER, 2008 SITE MANAGER (COORDINATOR) Coordinate for all Mechanical, Instrument and Electrical Maintenance Crew. EGYPTION MAINTENANCE CO. KHALDA PETROLEUM CO. EGYPT FRO JUNE 2001 TO OCTOBER 2001 ROTATING EQUIPMENT MECHANICAL ENGINEER (CONDITION MONITORING) Condition Monitoring Engineer Study and analysis Static and Rotating Problems and Solve it. Trouble shooting for all rotating Failure Report Analysis KUWAIT NATIONAL PETROLEUM COMPANY MINA AL AHMADI REFINERY IN KUWAIT FROM JUNE 1994 TO JUNE 2000 PROJECT MECHANICAL ENGINEER MAINTENANCE ENGINEER CONDITION MONITORING ENGINEER To execute the new project and any modification for old project. To study any operating problems to solve it to prevent repeated failure. To overhaul and Maintenance all GULF OF SUEZ PETROLEUM CO. GUPCO FROM DECEMBER 1983 TO JUNE 1994 MECHANICAL ENGINEER GENERAL GENERAL PETROLEUM CO. GPC EGYPT FROM MARCH 1983 TO DEC.1983
  • 3. COURSE/AREA * PLACE ** PERIOD/DURATION ANTIFRICATION BEARINGS FAILURE ANALYSIS CAIRO UNIVERSITY ONE WEEK MAINTENANCE OF ROTATING EQUIPMENT AND ITS FAILURE ANALYSIS KNPC TRAINING CENTER ONE WEEK ENGINEERING PROJECT PLANNING AND CONTROL AMERICAN UNIVERSITY ONE WEEK PREDICTIVE MAINTENANCE AND MACHINE MNITORING AMERICAN UNIVERSITY ONE WEEK ABROAD TRAINING IN USA IN INGERSOLL- RAND (PUMPS) SOLAR GAS TURBINES WOODWARD GOVERNER USA ONE MONTH BENTLY NEVADA SYSTEM ONE QATAR 2 MONTHS 1 COMPUTER COURSES FOR WINDOS, EXCELL, MICROSOFT OFFICE SOFT WARE FOR ENGINEERING UTILITIES. 2 Training Courses Related Condition Monitoring And Failure Analysis. Reliability 3 Root Cause Failure Analysis. 4 Engineering Software 5 Computer Skill
  • 4. c.v. Yehia Ali Mohamed Abo El Ella Nationality : Egyptian. Religion : Moslem. Date of Birth : October 21, 1956 Marital Status : Married, have five children. Address : 29, Merzek Marzouk St., Hadaek El-Koba, Cairo, EGYPT. Doha, Qatar Contact Tel (Recent): 0097455039155 Email : yaboelella@yahoo.com Qualifications : B.Sc. In Mechanical Engineering, 1982, Ain Shams University, With grade “Good”. Project of B.Sc. : Design of Distributing Natural Gas Pipelines Network In Egypt. With “Grade Very Good” Total Experience : 33 Years in Oil, Gas, LPG and Refinery fields in the Maintenance of Rotating Equipment, Condition Monitoring and Troubleshooting of Rotating Machinery’s (Pumps, Compressors, Steam Turbines, Gas Turbines Blowers and Fin fans) and Project.
  • 5. Experience LECTURER IN CONDITION MONITORING VIBRATION ANALYSIS AND DIAGNOISES AT THE FLOWING PLACES: 1- AFMEMCO BUREAU: - AT CAIRO, EGYPT - AT LIBYA.1991 2- NATIONAL CONSULTANT BUREAU: - AT KUWAIT FOR KUWAIT NATIONAL PETROLEUM CO.(KNPC). 1994 3- EGYPTION MAINTENANCE CO. - AT CAIRO, EGYPT. FIELD EXPERIENCES  Sept. 2008 Till Now : Senior Condition Monitoring for Rotating Equipment in Qatar Petroleum Refinery.  Oct. 2007- Till Oct. 2008 : Senior Project Engineer in PENSPEN INTERNATIONAL CO. For Al-Khafji Joint Operation Project in Saudi Arabia.  Nov. 2001 – Till Oct. 2007 : Condition Monitoring Specialist in Badr El Din (BAPETCO) Petroleum Company.  June 2001 – Oct. 2001 : Coordinator in Egyptian Maintenance Co. (EMC) for Maint.Dept. (Instrument, Electrical, Mechanical) in Khalda Petroleum Co. * June 1994 – June 2000 : Rotating Equipment Mechanical Engineer (Condition Monitoring) In Kuwait National Petroleum Co. Mina Al-Ahmadi Refinery “KNPC” in Kuwait. * Dec.1983 – June 1994 : Rotating Equipment Mechanical Engineer and Project Engineer in Gulf of Suez Petroleum Co. “GUPCO” In Egypt, Ras Shukheir, Red Sea.(Oil & Gas Facilities And Plant of LPG production) * Mar. 1983 - Dec. 1983 : Mechanical Engineer in General Petroleum Co. “GPC” in Ras Ghareb, Red Sea.
  • 6. Training Courses 1- F i e l d Safety Course at Ras Shukheir Safety Department (att.no.1). 2- V i b r a t i o n Measurement and Analysis at Arabic Institute for Flying Technology. 3- P r e d i c t i v e Maintenance and Machine Monitoring System at the American University in Cairo (att.no.3). 4- W e l d i n g Codes and Welding Qualification at the American University in Cairo. 5- E n g i n e e r i n g Project Planning and Control. 6- C o m p u t e r Course in dB IV at Sarhank in Cairo. 7- B a l a n c i n g of Rigid Rotors at Ras Shukheir Gas Plant. 8- C o m p u t e r Course in MS-WINDOWS95/98 at KNPC training Center. 9- M a i n t e n a n c e of Rotating Equipment and its Failure Analysis. 10- Computer Course in Advanced Excel V. 11- Computer Course in MS-WIN98 advanced. 12- Maintenance of Reciprocating Compressors and Diagnoses of Defects. 13- Antifriction Bearing Failure Analysis. 14-Bently Nevada System one. ABROAD TRAINING * Pump Operation and Maintenance at INGERSOLL-RAND at USA * Operation and Routine Maintenance for Solar Gas Turbine at Solar Technical Training at USA * Woodward Governor at Woodward Governor Co. at USA.
  • 7. Recently Employment Period : From Sept. 2008 until Now Work Place : Qatar, Qatar Petroleum, Refinery, Mesaeed Position : Senior Condition Monitoring for Rotating Equipment. Nature of Jobs and Responsibilities(Qatar Petroleum) 1- The individual provides technical expertise regarding Rotating equipment issues for their assigned area and reports directly to the Asst. Manager Reliability / Optimization. 2- This individual may support unit outages, lead investigations, perform outside shop audits, conduct in-process rotating equipment inspections for new equipment. 3- Assistance to operations / Mechanical / Electrical which includes Troubleshooting, evaluation of equipment failures, technical recommendations for repairs and upgrades, and support for Turnarounds. 4- Support or review for Changes of Designs to improve the safety, quality, environmental impact or cost of the production unit. 5- Provide technical assistance to develop and implement mechanical integrity for unit. 6- Developing CM reports that will support the Class Output Management in providing efficient and effective through life maintenance and advice to the end user. 7- Implements asset management strategy and Condition Monitoring integrity of the Refinery mechanical rotary equipment and related systems. 8- Applying short term, medium term, long-term mechanical rotary and lube oil analysis, goals, targets and maintenance strategy. 9- Reporting vibration diagnosis data and lubrication oil analysis to the Asst. Manager – Reliability/Optimization to take corrective advice and issue notifications. 10- Implementation and recording of rotating equipment condition based maintenance. 11- Following monthly, quarterly, biannually, and annually performance for Condition Monitoring PM, PDM, TPM (Total Plant Maintenance) or Routing KPl’s tasks. 12- Ability to conduct vibration analysis / rotor orbit analysis / phase analysis as and when required. Generate survey report / progresses report on routine basis and oversee maintenance activities as required. 13- Act as Assistant Manager Reliability/Optimisation as and when required. 1- Previous Employment Period : From Oct. 2007 – Until Sept.2008 Work Place : Abu Dhabi at UAE Position : Senior Principle Project Engineer. Nature of Jobs and Responsibilities (PENSPEN) Principle Senior Project Engineer: To Study and Review All Technical Data For Rotating Equipment For New Project At Khafji Area as ARAMCO and International Standards like API, ASTM, ANSI, ARAMCO,….
  • 8. 2- Last Employment Period : Nov.2001 – Till Oct. 2007 Work place : Badr El Din Petroleum Company (PABETCO), EGYPT Position : Condition Monitoring Department Head (Specialist). Nature of Jobs and Responsibilities (BAPETCO) 1- To Build and Construct (System) Condition Monitoring Department and to Asset Maintenance organization using Condition Monitoring Technique 2- Troubleshooting for all rotating equipment to solve all problems to improve Reliability In addition, Availability. 3- Responsible for technical training for junior engineers. 4- Member in Risk assessment Committee to cover any urgently unscheduled job. 5- Member in fiscal yearly Budgetary for plant. 6- Root Cause Analysis to solve repeated Failure Problems. 7- Used SAP (CMMMS) 8- Used CMMS (SAP) for Maintenance and KPI. 3- Last Pervious Employment (KHALDA- EMC) Period : June 2001 – Oct.2001 Work Place : Khalda Petroleum Co. Maintenance Department, West Desert, Egypt Position : Coordinator for Mechanical, Instrument and Electrical Maintenance Groups. Nature of Jobs & Responsibilities (EMC)  Arrange all maintenance works for Mechanical, Electrical and Instrument.  Monitoring/ Follow up the all activities and control it to get the Best performance.  Develop and Prepare Technical Studies to Improve Performance of the Existing Gas Processing Facilities and Machinery.  Troubleshooting for all Rotating Equipment to solve any problems.  Failure Analyses for rotating equipment to solve Repeated damaged it.  Supervision for Workshop to keep priority for Urgent job and give advice when required.  Provide technical input to modifications, minor projects and technical studies.
  • 9. 4- Previous End Employment (KNPC, KUWAIT) Period : June 1994 – June 2000 Work Place : Mina Al-Ahmadi Refinery (MAA), ENGINEERING And MAINTENANCE SERVICES IN Kuwait National Petroleum Co. (KNPC), KUWAIT Position : Equipment Support Engineer (Rotating Condition Monitoring Engineer) Nature of Jobs & Responsibilities (KNPC, KUWAIT) A- Vibration Analyst to performs vibration analysis, initiates, supervises & coordinates a. Vibration monitoring and analyzing programmed with the assistance of technicians. Review of daily vibration data, analysis of Vibration data using trending, Spectrum, Time Waveform, Phase study, Orbit, Waterfall, history of machines and Balance rotors Both in-situ and in a Balancing machine. The works on all rotating equipment like Centrifugal/Reciprocating and Rotary Pumps Regarding API-610, Centrifugal/Reciprocating Compressors Regarding API- 617/618, Steam Turbines Regarding API- 612, Gas Turbines, Motors, Generators, Blowers, Fans In addition, Gear boxes. Vibration Instruments used: 1- M i c r o l o g collecting data model CMVA 60/55/10 manufactured by SKF, USA with Software Machine Analyst V.2.1 and V.3. / Prism4/ Prism2. With accessories (Optical Phase Reference Kit, Infra red Temperature Probe, Strobe Lite, AC/DC Current Clamp, Remote Laser Phase and Audio Headphones) 2- IRD’s Family likes models 308, 350, 830, 880, IRD collecting data 890 and ENTEKIRD DATALINE IS with Software EMONITOR, Manufacturers UK. 3- Bruel & Kjaer (B&K) family likes FM Portable Tape Recorder model 7007, Portable FFT vibration analyzer model 2525, etc. Manufacturers Denmark. 4- Racal Portable Tape Recorder 16 channels Japan. 5- ADRE (Automated Diagnoses for Rotating Equipment) Bentley Nevada USA. 6- Bentley Nevada and Vibrometer measurement monitoring equipment. B- Analyze vibration problems and make recommendations to take corrective action by issue of Action Notes with recommended the corrective actions to Maint. Dept. and follow up the jobs to make recheck after repair. C- Study of vibration problems of critical high-speed compressors / turbines and advising Maintenance and operation for safe operation of the machine.
  • 10. D- High speed photography using high intensity strobe light to take photographs for of running Blades of FCC expander for observing catalyst deposits. E- Directs Investigations for Reported Equipment Failures and in house studies to find out the Problem causes failure and to recommend corrective action/ modifications. F- Contact Equipment Manufacturers to seek their advice on problems proposed modifications and for improvements related to equipment supplied by them if necessary. G- Undertakes special Studies on major / critical equipment failures in liaison with Manufacturers/ specialists and make Failure analysis report. H- Recommends to Operation and Maintenance Personal the Procedures and Techniques for Efficient and Safe Operation of the Equipment. I- Review and endorses all incoming and outgoing technical documents for purchase of new/ Replacement equipment or their internals from the manufacturers. J- P r e p a r e s and Controls Efficient Condition Monitoring Programs for all Rotating Equipment to ensure high efficiency and availability of these equipment and minimum maintenance costs K- Vendor Evaluation for Registration in Vendor Evaluation Committee (VEC) based on Technical data supplied by the vendor and requirements. L- Preparation of Daily, Monthly Reports for vibration status of Rotating Equipment. M- Preparation and Issue of Package for Installation/ Modification of Rotating Machines. N- Troubleshooting Jobs on Rotating Equipment to solve Repeated Failures. O- Consultation with Vendors for Resolving Various Problems related with their Rotating machines for improving and increase the lifetime of Bearings, Mechanical Seals, etc. P- Executed Special Assignments such as study of piping vibration upon increasing the Capacity and advising corrective action to improve vibration levels. Q- Ensure that all material specifications are in line with the company policy, standard and Management directives and that there are no deviations. R- Prepare technical part of tenders documents related to material supply. S- Review material list for all Rotating Equipment Specification related of International Standard like API, BS, DIN, ISO, ASTM and company standard and comments if required. T- Monitoring the health of all Reciprocating Rotating Equipment using Predictive Maintenance Program (Recip. Trap). U- Provide the necessary support and guidance to ensure the safety of personal and equipment. V- Used CMMS (Computerized Maintenance Management System), IMMPOWER R4 to Evaluate and estimate the total cost of the spare parts used during maintenance and Overhaul and for check, the all-spare parts in the warehouse.
  • 11. 5-Past Employment Period : December 1983 to June 1994 Work Place : Gulf of Suez Petroleum Co. (GUPCO), Egypt. Co-operation between AMCO USA and EGPC Position : Mechanical Engineer Nature of Job Responsibility (GUPCO) 01- Condition Monitoring (Vibration Analysis) of rotating equipment to discover the earlier Defects to avoid any down time to equipment failure. 02- Solve all piping vibration problems and Stationary Equipment like heat exchangers. 03- Maintenance of Rotating and Reciprocating Equipment. 04- Troubleshooting of Rotating Equipment and carrying out any modifications regarding the National Standards. 05- Select all Rotating Equipment for new project Issue Quotation for new project and make Study to choose the best and economic offer. 06- Supervises in the Project Div. In the plant to insure safe and efficient implementation of the Process facilities target. 07- All project works will be execute regarding to national standard like ASTM, ANSI, ASMI, API, DIN, BS, etc. 08- Prepare Schedule for project including labor, material list, time schedule, tools, Special tools and contingency. 09 - Make/ Issue work order to Construction Division to accomplish any project/ modification With all drawings & material list and schedule. 10- Authorize all Hot/ Cold and Entry Work Permits. 11- Study the New Projects or any modifications to improve the performance and efficiency of The Plant. 12- Study and execute all piping works like drawings, bill of materials, cost estimates, for any Modifications or new project according to standard specifications. 13- Prepare and review all drawings (Isometric drawings, Plot plane, etc) and comments to Issue the second / third revision for new project/ modification. 14- Supervises in workshop for equipment overhaul and scheduling for priority. 15- Prepares and controls Maintenance Operating Budget and implementation of Capital Schemes.
  • 12. 6- Started Job Period : From Mar.1983 to Dec. 1983 Work Place: General Petroleum Co. (GPC) Position : Mechanical Engineer. Nature of Job Responsibility 1- F i e l d Training and Safety courses 6 months. 2- M a i n t e n a n c e Engineer Work Shop. Some Cases Solved 1- R e p l a c e d casing for BFWP was distorted according the vibration diagnose. 2- R e p l a c e d casing for lean oil pump due to Eccentricity according the vibration analysis. 3- S t o p p e d Blower Motor Bearings (forced draft fan for HP unit) from continuously changed due to False Brinelling phenomena. 4- S o l v e d hunting vibration for IRD Centrifugal Compressor (tied item). 5- S o l v e d Axial Displacement for Propane Gas Compressor in the LPG Gas Plant. 6- S o l v e d Erosion problems Casing for HCO Circulation Pumps. 7- S o l v e d Corrosion problems in Cooling Tower Pumps in the Sulfur Production Unit. 8- S o l v e d almost cavitation problems on the Condensate Pumps for Steam Turbine. 9- S o l v e d problems for High Current Consumed on the Pumps. 10- Solved Famous problems due to Misalignment, Unbalance, Looseness, Turbulent Flow, Bearings, etc. 11- Solved Mechanical Seal Repeated Failure for process Pumps. 12- Getting over the catalyst deposit on the Expander Blades for FCCU. Best Regards, Eng. Yehia Ali Mohamed Abo El-Ella Tel. 0097444580821/ 0097455039155 Recent Phone Cell: 0097455039155 Email: yaboelella@yahoo.com