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buntingmagnetics.com
GRAIN AND MILLING
INDUSTRY
500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468
E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com
For technical assistace or to order, call
(800) 835-2526
Outside U.S. and Canada 1-316-284-2020
Catalog # 3200
1/13
Specifications subject to change without notice ©2013 Bunting® Magnetics Co.
To locate a Bunting® representative in your area, please visit our website at
www.buntingmagnetics.com
About Bunting®
As the industry-leading manufacturer of
magnetic technology products, Bunting
Magnetics Co. has developed precision
magnetic products for the worldwide printing,
automotive, plastics, food, electronics,
pharmaceutical and recycling industries for
more than 50 years.
Our family-owned group of companies
manufactures products which serve global
markets and include a broad range of
magnetic materials and components, magnetic
separation systems, material handling
equipment, metal detection equipment,
magnetic cylinders and flexible dies for the
printing industry, bonded magnets, and
assemblies.
You can count on unparalleled reliability,
quality and customer service from Bunting.
We are constantly seeking new ways to help
manufacturing facilities run more efficiently
and protect their reputations through Bunting
solutions.
Our first 50 years have been fueled by
innovation. We are committed to keep
improving and build upon this legacy.
500 S. Spencer Road • Newton, KS 67114 • USA
+1 316-284-2020 (outside USA and Canada)
Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com
Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK
+44 (0) 1442 87508
Email: sales@buntingeurope.com • www.buntingeurope.com
Privada Liendo 708 Sur Despacho 4 Col. Obispado
Monterrey, N.L. 64060 Mexico
+(81) 8348 3943
1150 Howard Street • Elk Grove Village, IL 60007 • USA
+1 847-593-2060 (outside USA and Canada)
Email: info@buymagnets.com • www.buymagnets.com
600 S. Spencer Road • Newton, KS 67114 • USA
+1 316-284-2020 (outside USA and Canada)
Email: sales@flexdies.com • www.flexdies.com
Magnet Materials Division
Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.
Flexible Die Division
World Headquarters
MAGNETS
UKOfficial Licensee – Australia
Walter F. Bunting - Founder
Bob Bunting - President, CEO
World Headquarters
1
Selection Guide
Metal Detection
Magnetic Separation
Material Handling
Warranty, Perfect Plants
Why Use Metal Detection  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2-3				
Available Electronics (07 and 05)  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4				
meTRON™ 07 CI  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5				
meTRON™ 07 CI with Conveyor . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5					
quickTRON™ 05 (Flap or Cowbell Style Diverters)  .  .  .  .  .  .  .  .  .  .  . 6				
pTRON™  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6					
Metal Detection Service Solutions .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 7-8				
Safeguard your product  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9					
In-Line Magnets (PIM) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 10					
Center-Flow In-Line Magnets (CFM) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 10					
Cartridge Style Magnetic Liquid Traps .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11					
Plate Style Magnetic Liquid Traps  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11					
In-Line Liquid Traps . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11					
HF Drawer Magnet  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 12					
Plate Magnets . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 12					
Plate Housing Magnets . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 13					
Gravity In-Line Magnets (GIM) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 13 				
TurboGrate . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 13					
Hump Magnets .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 14					
Drum Magnets .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 14					
Wedge Magnets . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15					
Grate Magnets  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15 				
Cartridge Magnets . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15					
	  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 					
Magnetic Separation Pulleys .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16					
High Intensity Separation Conveyors .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16					
Plain Talk Warranty .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17 				
Perfect Plants .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 18-19
2
MetalDetection
Why use Metal Detection:
The most common of foreign material within grain processing
and milling is metal. This contamination can cause damage to
further processing equipment, but is also a safety hazard for
consumers. Metal contamination that makes it into the food
supply can cause untold brand and reputation damage to the
supplier.
Bunting® Metal Detectors sense and remove the presence of
ferrous, non-ferrous and stainless metals in a process flow, or
as a packaged item. These units can also find metal
encapsulated in the individual particle.
Successful detection and separation of metal will protect your
processing equipment from damage, which saves your
organization money and down time. Assuring the highest
product quality and absence of metal contamination in your
product, protects your reputation, and keeps you viable in the
market.
How they work:
Bunting Metal Detectors utilize triple coil design for the search
head. This is comprised of windings around an aperture
opening, whether round, or rectangular. There is a
transmitter in the center, and two receivers (one at entrance
of the search head, and one at the exit). Within the aperture
opening, an electromagnetic field is created. When a piece of
metal passes through the coil opening, a signal is generated
and calculated at each receiver. Advanced software performs
calculations with the signal readings and activates further
operations or devices.
3
Mechanical Considerations:
All metal detectors are highly sensitive pieces of equipment,
and need to be protected from environmental interferences
such as vibration and other electrical fields.
Bunting® Metal Detectors are engineered and manufactured
to the highest standards, giving you the most advanced signal
processing and greatest level of reliability in your manufactur-
ing environment.
All search heads are filled with a catalyzed epoxy. There are
no empty voids inside the housing, thereby eliminating the
possibility of water intrusion to the coil. This exclusive epoxy
also reduces the effect of vibration to the search head. Coils
and electronics can be rated from IP54, to IP66 and IP69k.
Additionally, the search head is manufactured with leading
edge technology for special shielding against outside interfer-
ences. This allows Bunting Metal Detectors to perform
better in difficult environments, and require shorter metal
free zones than our competition.
Quality Control:
All Bunting Metal Detectors have recording and reporting
functions within the software, satisfying the requirements of
HACCP, IFS, BRC, SQF and ISO. Optional features allow your
organization to network detectors for remote monitoring,
reporting or control.
Making the right choice for a Bunting Metal
Detector:
Bunting Metal Detectors cover a full range of industrial
applications, whether processing or packaging. Bunting
offers detectors and separators for process flows that are
gravity, pressure or vacuum conveying, pipeline liquids, pastes
or slurries, and conveyor systems for loose or packed goods.
Your Bunting representative will work with you to determine
the most effective and efficient system to satisfy your
individual requirements.
IP 54
IP 66
IP
69k
IP 54
IP 66
IP
69k
IP 54
IP 66
IP
69k
MetalDetection
4
MetalDetection
Available Electronics
The most advanced controls, delivering superior results with ease of use.
n	 Easy to use color touch screen.
n	 Dual entry user access for added security.
n	 USB interface for simple data exchange of backup, updates and quality 			
	 control logs.
n	 Compliant with quality surveillance rules according to HACCP, IFS,
	 BRC, SQF.
n	 Automatic product learning, stores up to 1,000 unique products.
n	 imagePHASE™ revolutionary product imaging software delivers
	 improved sensitivity and superior learning in difficult product
	 applications.
n	 multiMODE™ dual frequency allows the operator to process a wider 			
	 range of items through the detector with ease. For example, from fresh 			
	 to frozen at the push of a button.*
n	 autoTEST™ feature ensures continual and automatic self-testing at your 			
	 selected time interval, saving you money by reducing the need to
	 manually test the detector.*
n	 Variety of configurations available due to network enabled system
	 components. These possibilities include: remote monitoring and control 			
	 via Ethernet, or integration into other processing equipment.
	 * These options are recommended and available
n	 Automatic product learning, stores up to 200 unique products
	 utilizing SD card.
n	 SD card interface for simple data exchange of back-up, updates
	 and quality control logs.
n	 Touch Panel Control option offers easy to understand menus and fast
	 access to all operating parameters to simplify setup and operation.
n 	 Built-in Product-Effect Compensation eliminates false rejects.
n	 Noise suppression eliminates the effects of electronic interference.
n	 Self-Monitoring System warns if any components are not functioning 			
	 properly.
07 Electronics
05 Electronics
AMD 05 Controller - Text
AMD 05 Controller - Touch
5
Tunnel Style Metal Detectors
Detects all metals whether loose or encapsulated, with an impressively
simple operating system.
meTRON™ 07 CI
meTRON™ 07 CI with Conveyor
Tunnel style, Closed loop, Integrated controls (CI) metal detector for use
in conveyors, chutes and troughs.
n	 Wet areas are no problem; it is part of normal everyday work, 		
	 processing or other persistent attacks from high pressure
	 cleaning and the use of aggressive cleansing agents have
	 no damaging effect on the hard-wearing stainless steel
	 search heads.
n	 Epoxy filled search head is water proof and isolates the coils from 	
	 vibration.
n	 Exclusive construction delivers the smallest metal free zone 		
	 possible, while shielding the search head from outside
	 interference.
n	 Standard protection IP66. (optional IP69K)
n	 Custom aperture sizes available, ensuring the perfect fit in
	 your application.
n	 Available with remote mounted controls.
Custom designed conveyor systems to fit any application are built
to your specifications and come ready for installation.
n	 Available in Detector Conveyor Belt (DCB) or Detector 		
	 Conveyor Modular Belt (DCM).
n	 Variety of reject options available: belt stop with alarm, 		
	 pusher arm, air blow off, retracting or drop down nose bar.
n	 Designed to match your production speed with fixed 		
	 or variable speed drives. From .01 meters per second
	 to 30 meters per second.
n	 Foot pads are standard with optional casters for ease
	 of mobility. (as Shown)
n	 NEMA 4X rating available for wash-down environments.
	
	 * For non-wash-down applications, alternative versions
	 are available.
MetalDetection
6
MetalDetection
GRAVITY FREE-FALL STYLE METAL SEPARATORS
Detects all metals whether loose or encapsulated without process interruptions.
quickTRON™ 05
(Flap or Cowbell style diverters)
Cost effective metal detector for the examination of bulk material in 	
gravity free-fall applications.
n	 Flap option is recommended for powders, fine granular or
	 dry products.
n	 Cowbell option is recommended for abrasive, sticky or non-powdered.
n	 Standard with 05 controls. (see page 4 for details)
n	 For non-wash-down applications, alternative versions are available.
n	 Remote mounted controls available.
n	 ATEX hazardous environment rating available for Flap style unit.**
* These options are recommended and available
** This option is available for hazardous environments
INLINE STYLE METAL SEPARATORS
Detects and rejects all metal types in enclosed pipe systems.
pTRON™
The metal separation solution for vacuum or pressure
conveyance of dry granular or powder material.
n	 Fast acting flap reject assures minimal loss of 			
	 good product while ensuring reliable separation
	 of contamination.
n	 Positive Speed Control assures that the flap
	 activates at the precise time.
n	 Double Pinch-Valve reject assures no loss of
	 system pressure.
n	 ATEX hazardous environment rating available.**
7
Metal Detector Service Solutions
PRO-START™
Be confident that your metal detector performs to your
expectations from its first day on the job. Bunting PRO-START
commissioning coverage is the way to ensure this happens.
A factory-trained Service Technician will be at your site to guide
you in the verification of your installation, calibrate your metal
detector to achieve top performance, and train your personnel.
You will receive a calibration label for your metal detector, a
more-detailed calibration record for your files, and a
complimentary set of test spheres or sticks.
Another great feature of PRO-START is its extension of the
original one year factory warranty by an additional year. Two full
years of phone-based technical support are also included.
PRO-START is an unbeatable value and a must have package of
important services.
PRO-MAINTENANCE™
Keeping your metal detector operating like new is critical when
you consider the impact of poor performance on customer 	
satisfaction and other consequences. 	
				
PRO-MAINTENANCE provides factory-trained Service Technicians
to visit your site once yearly (Gold Plan) or twice yearly (Platinum
Plan) to service and calibrate your metal detector and ensure
you’re running the latest, most accurate software.
				
PRO-MAINTENANCE also includes a complimentary set of test
spheres or sticks, significant parts and labor discounts on any
needed repair work, on-site training for your personnel, and two
years of phone-based technical support.
Why would you want to be without this important and economical
bundle of services?
Bunting® Metal Detector Pro-Series™ Protection Plans
500 S. Spencer Road, Newton, Kansas 67114
800-835-2526 • 316-284-2020 • fax 316-283-4975
www.buntingmagnetics.com
Product Manager, Metal Detection
Date
Congratulations,you now have the following coverage for your Bunting® Metal Detector
(Note: You will receive this Service Agreement for each Metal Detector enrolled on one or more Pro-Series™ Service Plans)
Service Agreement
Company/Location: __________________________________________________________________________________________
Equipment Description: ______________________________________________________________________________________
Type/Model: ________________________________________________________________________________________________
Serial Number: _______________________________________________________________________________________________
Pro-Start™
Pro-Maintenance™ Term of Coverage: ________________ to _______________
Term of Coverage: ________________ to _______________
Term of Coverage: ________________ to _______________
Pro-Warranty™
Gold Plan
Annual On-Site Service
Platinum Plan
Semi-Annual On-Site Service
The most comprehensive protection and support coverage in the industry
MetalDetection
8
PRO-WARRANTY™
Don’t miss the opportunity to extend your factory-authorized warranty
coverage for up to a full five years from the install date. Available only
when your Bunting Metal Detector is new and in one year increments on
top of the initial one year warranty, with a maximum of five total years of
coverage. This cost-effective coverage includes all repair parts. Labor is
included when an on-site visit is required.
PRO-WARRANTY also provides many other valuable features including...
the latest software updates, expedited shipment of spare parts, additional
discounts for any new Metal Detection equipment purchased during the
warranty period, and no-cost phone-based technical support for the
duration of the warranty period.
PRO-WARRANTY gives you the confidence that only a factory-authorized
plan can, while avoiding the risk of going it alone. Make sure to ask for
PRO-WARRANTY coverage and avoid costly board replacement expense.
One year of our Pro-Warranty coverage is about half the cost of one
replacement board. 	
Metal Detector Test Standards		
			
	
Bunting offers certified test balls, wands and sticks for metal detector
calibration and performance checks. They are an easy and economical
way to maintain consistent operation and product quality. These test
standards are laboratory certified and available in ferrous, non-ferrous
and stainless steel in a variety of sizes. Order online at
www.buntingmagnetics.com.
REQUEST MORE INFORMATION ABOUT OUR
PRO-SERIES™ PROTECTION PLANS
e-mail: mdsales@buntingmagnetics.com or call 800-835-2526
MetalDetection
9
Safeguard your product quality and protect your processing equipment with
Bunting® permanent magnetic separation equipment for all your applications.
Bunting Magnetics Co. manufactures an extensive line of
magnetic separation equipment to remove metal contami-
nants from dry particulates, liquids, and slurries. Our lineup
includes units designed to remove metal contamination from
gravity, mechanical, or pneumatic conveying systems.
Bunting Separators come in a wide range of models to handle
virtually any application with exceptionally thorough removal of
metal tramp. They can be ordered to meet specific
construction standards and customized to satisfy special
requirements. You get the added advantages of Bunting’s
fail-safe high-energy permanent magnet.
You can rely on our equipment and expertise to eliminate
product contamination and damage to machinery from tramp
metal in an economical and cost-effective way.
Our specially built sanitary-grade metal separators are the first
separators to earn USDA, AMS-Acceptance. Our engineers
refined existing designs to help processors meet increased
marketplace demands and governmental requirements for
safer and purer foodstuffs, pharmaceuticals, and chemicals.
All of these approved models have met or exceeded the USDA,
AMS criteria as published in the NSF/ANSI/3-A 14159-1
2002 specifications, passed inspection, and earned the right to
bear the USDA, AMS Meat and Poultry Accepted
Equipment logo.
MagneticSeparation
WE OFFER CUSTOM SIZES TO MEET
YOUR UNIQUE REQUIREMENTS
10
MagneticSeparation
Standard Pneumatic In-Line (PIM)
Dual Pneumatic In-Line
PENUMATIC STYLE INLINE MAGNETIC SEPARATION
In-Line Magnets (PIM)
Center-Flow In-Line Magnets (CFM)
Design features full-flow architecture that leaves the product
stream unobstructed. Tapered transitions guide material directly
over the face of the hinged plate magnet, which swings away
from the housing for quick external cleaning.
n	 For dilute phase conveying up to 15 psi.
n	 Best suited for horizontal installation, portable cart available.
n	 High-Intensity (NHI) Rare Earth tapered step plate magnets 	
	 are 	standard.
n	 All finishes available including: food and sanitary.
Achieves optimum contact with the product flow, through a
torpedo-shaped magnet is suspended in the center-line of the
housing. This tapered, exposed- pole cartridge has a stainless
steel “nose cone” to direct the flow of materials around the
magnet.
n	 For dilute phase conveying up to 15 psi.
n	 Available with tubing, schedule 10 and 40 pipe and 		
	 Camlock fittings.
n	 Placement in vertical run makes optimum use of magnetic 	
	 field, portable cart available.
n	 High-Intensity (NHI) Rare Earth magnets are standard.
n	 Optional clear view inspection port.
n	 Tapered Step on magnet to prevent product wipe off 		
	 is standard.
Pneumatic In-Line Cart for PIM and CFM
11
MagneticSeparation
IN-LINE STYLE MAGNETIC SEPARATION
Cartridge Style Magnetic Liquid Traps
Plate Style Magnetic Liquid Traps
Designed to provide continuous, dependable permanent
magnetic protection in non-fibrous fluids environments. Trap design
forces liquids through a tightly spaced grid of magnetic cartridges to
ensure close contact between the product and the magnetic field.
n	 Finishes available are: food, sanitary, 3-A and USDA.
n	 Tri-Clamp fittings are standard, I-line, threaded, pipe
	 and flange fittings available.
n	 T-Style liquid trap available for 6 inch or larger line sizes.
n	 High temperature (290° F) and High-Intensity (NHIT) Rare Earth 		
	 magnets are standard.	
Designed to remove ferrous particles from viscous and fibrous liquids
and liquids containing larger suspended solids. These traps are designed
to direct contaminants against a magnetic plate and into a deep magnetic
field where they are captured and protected from the wiping action of
the liquid flow.
Cartridge Style Magnetic Liquid Trap
T-Trap Magnetic Liquid Trap Design
Single Plate Style Magnetic Liquid Trap
Magnetic In-Line Traps
Designed for liquids or pneumatic lines. In-line Trap removes even the
smallest ferrous particles from liquids or dilute phase conveying systems. 	
											
n 	 Sanitary grade finish is standard.							
n	 Easy to install where space is a problem. Available in 3”, 4” , 6” & 8” Units.		
n	 Tri-Clamp fittings.								
n	 Rated for 200 psi.								
n	 High temperature (290° F) and High-Intensity (NHIT) Rare Earth 			
	 magnets are standard.	
n	 Finishes available are: food, sanitary and 3-A.
n	 High temperature (290° F) and High-Intensity (NHIT) Rare Earth 		
	 magnets are standard.							
n	 Standard 1” – 4”, inlet or flat, including ½” sizes.
n	 Tri-Clamp fittings are standard, I-line, threaded, pipe and 			
	 flange fittings available.
12
MagneticSeparation
GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION
HF Drawer Magnets
Plate Magnets
Designed for separation in enclosed flow lines and
equipped with the most powerful magnetic cartridge
to handle a wide range of separation tasks.
n	 Available with up to five cartridge trays.
n	 All finishes available including: food, sanitary,
	 3A and USDA.
n	 Manual, pneumatic and continuous self-cleaning 	
	 options available.
n	 Optional transitions available for round or
	 square spouting.
n 	 Ceramic and High-Intensity (NHI) Rare Earth		
	 magnets are available.
Plate-based magnetic separators available for installation in
chutes and use with all materials.
n	 Optional grain face for abrasive materials.
n	 Ideal for 30° to 60° angles.
n	 300 series SS construction.
n	 All finishes available including: food, sanitary and USDA.
n	 Tapered Step Face to prevent product wipe off
	 is standard.
n 	 Ceramic and High-Intensity (NHI) Rare Earth			
	 magnets are available.
Standard HF Series Drawer Magnet
USDA, AMS Accepted
Manual Self-Cleaning HF Series Drawer Magnet
Pneumatic Continuous Self-Cleaning
HF Series Drawer Magnet
Tapered Step Plate Magnet
USDA, AMS-accepted Plate Magnet
13
Plate Housing Magnets
Gravity In-line Magnets (GIM)
Designed to mount easily to enclosed spouting or directly on
processing equipment.
n	 For Hard to flow products.
n	 A baffle at the top of the housing helps break up clumps
	 and	directs product flow over the unit’s two powerful
	 Plate Magnets.
n	 Removable/replaceable diverters are optional.
n	 Optional transitions available for round, square
	 or rectangular spouting.
n 	 Ceramic and High-Intensity (NHI) Rare Earth			
	 magnets are available.
Allows the use of our powerful Plate Magnets in round,
sloping spouting where material is under gravity flow.
For effective tramp capture, spouting should be angled
no more than 60° from horizontal.
n	 Tapered step magnet.
n	 All finishes available including: food and sanitary.
n 	 Ceramic and High-Intensity (NHI) Rare Earth		
	 magnets are available.
MagneticSeparationTurboGrate™
Designed to remove ferrous metals from powder
and granular material with the most difficult flow
characteristics.
n	 Food grade finish standard. Self-Cleaning option available. 	
n	 High-Intensity (NHI) Rare Earth magnets are standard.		
n 	 Two standard sizes are available for up to12” spouting. Can 	
	 be custom designed to fit your installation requirements.
14
Hump Magnets
Designed for installation in enclosed flow lines on
processing equipment. The angled shape directs the
product flow into the magnetic field, helps prevent build-up
and bridging, and also breaks up clumps of product for
increased protection against entrapped ferrous debris.
n	 Manual, pneumatic and self-cleaning options available.		
n	 Easy to install where space is a problem.			
n 	 Ceramic magnets are standard with optional High-Intensity 	
	 (NHI) Rare Earth magnets and stainless steel construction. 	
n 	 Optional transitions available for round or square spouting.
Standard Half-Hump Magnet
Standard Hump Magnet		
Designed for a wide range of free-flowing bulk and
granular materials in high-volume applications.
n	 Designed for continuous separation and cleaning 	
	 without interrupting the product flow.
n	 Ideal for high-flow, heavy contamination applications.
n	 Stainless steel drum, mild-steel or stainless 		
	 steel housings.	
n 	 Ceramic and High-Intensity (NHI) Rare Earth		
	 magnets are available.
Drum Magnets
Drum Magnet
Drum Magnet with Housing
MagneticSeparation
15
MagneticSeparation
Designed for economical protection against tramp metal
damage for pellet mills and other equipment used to
process particulate or semi-solid materials.
n	 Designed for installation in narrow chutes where 			
	 materials are under gravity flow.					
n	 Stainless steel skin resists wear and corrosion.				
n	 Minimum mounting space required.					
n	 Wedge shape helps prevent product build-up and bridging.		
n 	 Ceramic and High-Intensity (NHI) Rare Earth magnets are available.
Wedge Magnets
Thanks to computer-aided design technology, Bunting® 	
Cartridges are engineered to achieve the optimum balance
between reach-out and holding force. Cartridges can be 	
mounted individually or in multiple-row arrays.
n	 Ceramic, Alnico, and High-Intensity (NHI) Rare Earth magnets		
	 are available.							
n	 Select tapped, sealed, or studded ends.
n	 Durable, heavier-gauge stainless steel tubing resists wear and lasts 		
	 longer in demanding applications. 						
n	 High-Intensity (NHI) Rare Earth magnets standard.	
Cartridge Magnets
Magnetic Cartridges
Heavy-Duty Magnetic Cartridges
Designed for economical protection against tramp
metal in mechanical or gravity conveying and
processing systems.
n	 Round, square, and rectangular arrays come in 	
	 many sizes.
n	 Standard grate magnets use 1” round cartridges. 	
	 Place in hoppers, receiving pits, housings, and bins.
n	 Ruggedly built for demanding indoor/outdoor use.
n	 High-Intensity (NHI) Rare Earth magnets 		
	 are standard.
n	 Heavy-duty grate magnets use rugged 1 1/2” 		
	 square cartridges.
Grate Magnets
Round Grate Magnet
Square Grate Magnet
Heavy-Duty Grate Magnet
General-Purpose Magnetic Cartridges
Heavy-Duty Magnetic Cartridges
16
The choice is easy. Regardless of the type of material you want to move,
Bunting® conveyors can handle it.
Our material handling products will get you productive and profitable results in every situation
by moving your material where you need it, quickly and efficiently. Bunting conveyors innovative
products will enable you to run your operation more smoothly and safely at every point in your
process. Whether you are planning a plant-wide update or streamlining a specific operation,
Bunting can supply standard solutions or design and build custom packages to meet your
objectives.
MaterialHandling
Separation Pulleys
High Intensity Separation Conveyors
Offering superior continuous removal and discharging of ferrous
contamination like nails, staples, bolts and wire from conveyors all this
with maintenance free operation.
n	 Manufactured for maximum reach-out, holding force and 		
	 separation effectiveness.
n	 Available in both the economical Ceramic and the High-Intensity 		
	 (NHI) Rare Earth magnets for maximum separation.
n	 Pulleys are designed from 4” to 18” in diameter depending 		
	 on the application.
n	 Available in all Stainless Steel Construction with standard, 		
	 food grade or sanitary finish.
Designed for extreme high gauss fields of magnetic separation
and removal of lightly magnetic tramp metal fines from products.
High Intensity Fields also separate work hardened 300 series
stainless steel from the product stream for maximum magnetic
separation effectiveness.
n	 Systems may include a vibratory feeder tray.
n	 Designed in 300 series stainless steel food grade
	 construction.
n	 Tough urethane endless belts.
Separation Pulley
Tramp Metal Fines
17
PlainTalkProductWarranty
OUR “PLAIN TALK” PRODUCT WARRANTY
1)	 We want our products to exceed your expectations. To support this objective, Bunting® Magnetics Co. warrants its
products to be free of defects in material and workmanship for one year from the date of shipment. We also warrant
that our products will conform to the specifications and quality we quoted and that they will magnetically meet catalog
specifications and individual part specifications.
2)	 Bunting Magnetics Co. will remedy any failure under the terms of this warranty by replacing any defective parts or, at
the seller’s option, making repairs or adjustments to any defective parts upon:
a)	 The purchaser providing written notice of the defect to Bunting Magnetics Co. within thirty days of
product receipt, specifying the unit serial number, and
b)	 The purchaser returning the defective part to Bunting Magnetics Co. located at 500 South Spencer
Avenue, Newton, Kansas, 67114, at their expense, for inspection and verification of defect; and
c)	 The purchaser accepting shipment of any replacement part(s) F.O.B. Newton, Kansas
3)	 This warranty is limited to the replacement of defective parts. The purchaser is responsible for any expense to install
and/or adjust replacement parts unless otherwise agreed to in writing by Bunting Magnetics Co.
4)	 At its option, Bunting Magnetics Co. will provide replacement parts, whether mechanical, electrical, or electronic, that
are new, or remanufactured parts tested to be equivalent to new parts in fit and function. Replacement of a part under
warranty does not extend the original warranty term.
5)	 This warranty will not apply to products made inoperable due to abuse, improper maintenance or repairs, misapplication,
incorrect adjustments, exposure to corrosive or abrasive materials, or any modification or alteration affecting the
operation of the unit which is not authorized in writing by Bunting Magnetics Co.
6)	 Bunting Magnetics Co. will not be liable for any incidental or consequential damages caused by any defect in its
products. Under no circumstances will Bunting Magnetics Co.’s total liability exceed the purchase price of the products
we furnished.
7) 	 Components not manufactured by Bunting Magnetics Co. will be covered by warranties, if any, of the respective
manufacturers. This includes items such as motors, reducers, and bearings.
8)	 Wear items are not covered by this warranty, nor covered by a manufacturer’s warranty, as their durability is heavily
impacted by the application and the environment. This includes conveyor belts.
9)	 The above warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability or
fitness for a particular purpose.
10)	 Extended warranties for specific applications are available at additional cost. Please inquire.
LIFETIME MAGNET WARRANTY
The magnetic properties of all magnets used in Bunting® Magnetics products are guaranteed for
life. There should be no loss of magnetism as long as the magnets or equipment are used in the
manner or application in which they were intended for. Any abuse such as overheating, physical
shock, electrical charge or exposure to moisture or corrosion will cause a permanent decrease in
the magnets performance.
18
PerfectGrainMillingPlant
5
19
PerfectProcessingPlant
Proud to donate
Magnetic Separation Equipment for
Kansas State University
Hal Ross Flour Mill
and the New
O. H. Kruse Feed Mill
20
About Bunting®
As the industry-leading manufacturer of
magnetic technology products, Bunting
Magnetics Co. has developed precision
magnetic products for the worldwide printing,
automotive, plastics, food, electronics,
pharmaceutical and recycling industries for
more than 50 years.
Our family-owned group of companies
manufactures products which serve global
markets and include a broad range of
magnetic materials and components, magnetic
separation systems, material handling
equipment, metal detection equipment,
magnetic cylinders and flexible dies for the
printing industry, bonded magnets, and
assemblies.
You can count on unparalleled reliability,
quality and customer service from Bunting.
We are constantly seeking new ways to help
manufacturing facilities run more efficiently
and protect their reputations through Bunting
solutions.
Our first 50 years have been fueled by
innovation. We are committed to keep
improving and build upon this legacy.
500 S. Spencer Road • Newton, KS 67114 • USA
+1 316-284-2020 (outside USA and Canada)
Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com
Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK
+44 (0) 1442 87508
Email: sales@buntingeurope.com • www.buntingeurope.com
Privada Liendo 708 Sur Despacho 4 Col. Obispado
Monterrey, N.L. 64060 Mexico
+(81) 8348 3943
1150 Howard Street • Elk Grove Village, IL 60007 • USA
+1 847-593-2060 (outside USA and Canada)
Email: info@buymagnets.com • www.buymagnets.com
600 S. Spencer Road • Newton, KS 67114 • USA
+1 316-284-2020 (outside USA and Canada)
Email: sales@flexdies.com • www.flexdies.com
Magnet Materials Division
Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.
Flexible Die Division
World Headquarters
MAGNETS
UKOfficial Licensee – Australia
Walter F. Bunting - Founder
Bob Bunting - President, CEO
World Headquarters
buntingmagnetics.com
GRAIN AND MILLING
INDUSTRY
500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468
E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com
For technical assistace or to order, call
(800) 835-2526
Outside U.S. and Canada 1-316-284-2020
Catalog # 3200
1/13
Specifications subject to change without notice ©2013 Bunting® Magnetics Co.
To locate a Bunting® representative in your area, please visit our website at
www.buntingmagnetics.com

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3200-Grain and Milling

  • 1. buntingmagnetics.com GRAIN AND MILLING INDUSTRY 500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468 E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com For technical assistace or to order, call (800) 835-2526 Outside U.S. and Canada 1-316-284-2020 Catalog # 3200 1/13 Specifications subject to change without notice ©2013 Bunting® Magnetics Co. To locate a Bunting® representative in your area, please visit our website at www.buntingmagnetics.com
  • 2. About Bunting® As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years. Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies. You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions. Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy. 500 S. Spencer Road • Newton, KS 67114 • USA +1 316-284-2020 (outside USA and Canada) Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK +44 (0) 1442 87508 Email: sales@buntingeurope.com • www.buntingeurope.com Privada Liendo 708 Sur Despacho 4 Col. Obispado Monterrey, N.L. 64060 Mexico +(81) 8348 3943 1150 Howard Street • Elk Grove Village, IL 60007 • USA +1 847-593-2060 (outside USA and Canada) Email: info@buymagnets.com • www.buymagnets.com 600 S. Spencer Road • Newton, KS 67114 • USA +1 316-284-2020 (outside USA and Canada) Email: sales@flexdies.com • www.flexdies.com Magnet Materials Division Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V. Flexible Die Division World Headquarters MAGNETS UKOfficial Licensee – Australia Walter F. Bunting - Founder Bob Bunting - President, CEO World Headquarters
  • 3. 1 Selection Guide Metal Detection Magnetic Separation Material Handling Warranty, Perfect Plants Why Use Metal Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Available Electronics (07 and 05) . . . . . . . . . . . . . . . . . . . . . . . . . . 4 meTRON™ 07 CI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 meTRON™ 07 CI with Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 quickTRON™ 05 (Flap or Cowbell Style Diverters) . . . . . . . . . . . 6 pTRON™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Metal Detection Service Solutions . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Safeguard your product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 In-Line Magnets (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Center-Flow In-Line Magnets (CFM) . . . . . . . . . . . . . . . . . . . . . . . 10 Cartridge Style Magnetic Liquid Traps . . . . . . . . . . . . . . . . . . . . 11 Plate Style Magnetic Liquid Traps . . . . . . . . . . . . . . . . . . . . . . . . 11 In-Line Liquid Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 HF Drawer Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Plate Housing Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gravity In-Line Magnets (GIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TurboGrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Hump Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Drum Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Wedge Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Grate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Cartridge Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnetic Separation Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 High Intensity Separation Conveyors . . . . . . . . . . . . . . . . . . . . . . 16 Plain Talk Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Perfect Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
  • 4. 2 MetalDetection Why use Metal Detection: The most common of foreign material within grain processing and milling is metal. This contamination can cause damage to further processing equipment, but is also a safety hazard for consumers. Metal contamination that makes it into the food supply can cause untold brand and reputation damage to the supplier. Bunting® Metal Detectors sense and remove the presence of ferrous, non-ferrous and stainless metals in a process flow, or as a packaged item. These units can also find metal encapsulated in the individual particle. Successful detection and separation of metal will protect your processing equipment from damage, which saves your organization money and down time. Assuring the highest product quality and absence of metal contamination in your product, protects your reputation, and keeps you viable in the market. How they work: Bunting Metal Detectors utilize triple coil design for the search head. This is comprised of windings around an aperture opening, whether round, or rectangular. There is a transmitter in the center, and two receivers (one at entrance of the search head, and one at the exit). Within the aperture opening, an electromagnetic field is created. When a piece of metal passes through the coil opening, a signal is generated and calculated at each receiver. Advanced software performs calculations with the signal readings and activates further operations or devices.
  • 5. 3 Mechanical Considerations: All metal detectors are highly sensitive pieces of equipment, and need to be protected from environmental interferences such as vibration and other electrical fields. Bunting® Metal Detectors are engineered and manufactured to the highest standards, giving you the most advanced signal processing and greatest level of reliability in your manufactur- ing environment. All search heads are filled with a catalyzed epoxy. There are no empty voids inside the housing, thereby eliminating the possibility of water intrusion to the coil. This exclusive epoxy also reduces the effect of vibration to the search head. Coils and electronics can be rated from IP54, to IP66 and IP69k. Additionally, the search head is manufactured with leading edge technology for special shielding against outside interfer- ences. This allows Bunting Metal Detectors to perform better in difficult environments, and require shorter metal free zones than our competition. Quality Control: All Bunting Metal Detectors have recording and reporting functions within the software, satisfying the requirements of HACCP, IFS, BRC, SQF and ISO. Optional features allow your organization to network detectors for remote monitoring, reporting or control. Making the right choice for a Bunting Metal Detector: Bunting Metal Detectors cover a full range of industrial applications, whether processing or packaging. Bunting offers detectors and separators for process flows that are gravity, pressure or vacuum conveying, pipeline liquids, pastes or slurries, and conveyor systems for loose or packed goods. Your Bunting representative will work with you to determine the most effective and efficient system to satisfy your individual requirements. IP 54 IP 66 IP 69k IP 54 IP 66 IP 69k IP 54 IP 66 IP 69k MetalDetection
  • 6. 4 MetalDetection Available Electronics The most advanced controls, delivering superior results with ease of use. n Easy to use color touch screen. n Dual entry user access for added security. n USB interface for simple data exchange of backup, updates and quality control logs. n Compliant with quality surveillance rules according to HACCP, IFS, BRC, SQF. n Automatic product learning, stores up to 1,000 unique products. n imagePHASE™ revolutionary product imaging software delivers improved sensitivity and superior learning in difficult product applications. n multiMODE™ dual frequency allows the operator to process a wider range of items through the detector with ease. For example, from fresh to frozen at the push of a button.* n autoTEST™ feature ensures continual and automatic self-testing at your selected time interval, saving you money by reducing the need to manually test the detector.* n Variety of configurations available due to network enabled system components. These possibilities include: remote monitoring and control via Ethernet, or integration into other processing equipment. * These options are recommended and available n Automatic product learning, stores up to 200 unique products utilizing SD card. n SD card interface for simple data exchange of back-up, updates and quality control logs. n Touch Panel Control option offers easy to understand menus and fast access to all operating parameters to simplify setup and operation. n Built-in Product-Effect Compensation eliminates false rejects. n Noise suppression eliminates the effects of electronic interference. n Self-Monitoring System warns if any components are not functioning properly. 07 Electronics 05 Electronics AMD 05 Controller - Text AMD 05 Controller - Touch
  • 7. 5 Tunnel Style Metal Detectors Detects all metals whether loose or encapsulated, with an impressively simple operating system. meTRON™ 07 CI meTRON™ 07 CI with Conveyor Tunnel style, Closed loop, Integrated controls (CI) metal detector for use in conveyors, chutes and troughs. n Wet areas are no problem; it is part of normal everyday work, processing or other persistent attacks from high pressure cleaning and the use of aggressive cleansing agents have no damaging effect on the hard-wearing stainless steel search heads. n Epoxy filled search head is water proof and isolates the coils from vibration. n Exclusive construction delivers the smallest metal free zone possible, while shielding the search head from outside interference. n Standard protection IP66. (optional IP69K) n Custom aperture sizes available, ensuring the perfect fit in your application. n Available with remote mounted controls. Custom designed conveyor systems to fit any application are built to your specifications and come ready for installation. n Available in Detector Conveyor Belt (DCB) or Detector Conveyor Modular Belt (DCM). n Variety of reject options available: belt stop with alarm, pusher arm, air blow off, retracting or drop down nose bar. n Designed to match your production speed with fixed or variable speed drives. From .01 meters per second to 30 meters per second. n Foot pads are standard with optional casters for ease of mobility. (as Shown) n NEMA 4X rating available for wash-down environments. * For non-wash-down applications, alternative versions are available. MetalDetection
  • 8. 6 MetalDetection GRAVITY FREE-FALL STYLE METAL SEPARATORS Detects all metals whether loose or encapsulated without process interruptions. quickTRON™ 05 (Flap or Cowbell style diverters) Cost effective metal detector for the examination of bulk material in gravity free-fall applications. n Flap option is recommended for powders, fine granular or dry products. n Cowbell option is recommended for abrasive, sticky or non-powdered. n Standard with 05 controls. (see page 4 for details) n For non-wash-down applications, alternative versions are available. n Remote mounted controls available. n ATEX hazardous environment rating available for Flap style unit.** * These options are recommended and available ** This option is available for hazardous environments INLINE STYLE METAL SEPARATORS Detects and rejects all metal types in enclosed pipe systems. pTRON™ The metal separation solution for vacuum or pressure conveyance of dry granular or powder material. n Fast acting flap reject assures minimal loss of good product while ensuring reliable separation of contamination. n Positive Speed Control assures that the flap activates at the precise time. n Double Pinch-Valve reject assures no loss of system pressure. n ATEX hazardous environment rating available.**
  • 9. 7 Metal Detector Service Solutions PRO-START™ Be confident that your metal detector performs to your expectations from its first day on the job. Bunting PRO-START commissioning coverage is the way to ensure this happens. A factory-trained Service Technician will be at your site to guide you in the verification of your installation, calibrate your metal detector to achieve top performance, and train your personnel. You will receive a calibration label for your metal detector, a more-detailed calibration record for your files, and a complimentary set of test spheres or sticks. Another great feature of PRO-START is its extension of the original one year factory warranty by an additional year. Two full years of phone-based technical support are also included. PRO-START is an unbeatable value and a must have package of important services. PRO-MAINTENANCE™ Keeping your metal detector operating like new is critical when you consider the impact of poor performance on customer satisfaction and other consequences. PRO-MAINTENANCE provides factory-trained Service Technicians to visit your site once yearly (Gold Plan) or twice yearly (Platinum Plan) to service and calibrate your metal detector and ensure you’re running the latest, most accurate software. PRO-MAINTENANCE also includes a complimentary set of test spheres or sticks, significant parts and labor discounts on any needed repair work, on-site training for your personnel, and two years of phone-based technical support. Why would you want to be without this important and economical bundle of services? Bunting® Metal Detector Pro-Series™ Protection Plans 500 S. Spencer Road, Newton, Kansas 67114 800-835-2526 • 316-284-2020 • fax 316-283-4975 www.buntingmagnetics.com Product Manager, Metal Detection Date Congratulations,you now have the following coverage for your Bunting® Metal Detector (Note: You will receive this Service Agreement for each Metal Detector enrolled on one or more Pro-Series™ Service Plans) Service Agreement Company/Location: __________________________________________________________________________________________ Equipment Description: ______________________________________________________________________________________ Type/Model: ________________________________________________________________________________________________ Serial Number: _______________________________________________________________________________________________ Pro-Start™ Pro-Maintenance™ Term of Coverage: ________________ to _______________ Term of Coverage: ________________ to _______________ Term of Coverage: ________________ to _______________ Pro-Warranty™ Gold Plan Annual On-Site Service Platinum Plan Semi-Annual On-Site Service The most comprehensive protection and support coverage in the industry MetalDetection
  • 10. 8 PRO-WARRANTY™ Don’t miss the opportunity to extend your factory-authorized warranty coverage for up to a full five years from the install date. Available only when your Bunting Metal Detector is new and in one year increments on top of the initial one year warranty, with a maximum of five total years of coverage. This cost-effective coverage includes all repair parts. Labor is included when an on-site visit is required. PRO-WARRANTY also provides many other valuable features including... the latest software updates, expedited shipment of spare parts, additional discounts for any new Metal Detection equipment purchased during the warranty period, and no-cost phone-based technical support for the duration of the warranty period. PRO-WARRANTY gives you the confidence that only a factory-authorized plan can, while avoiding the risk of going it alone. Make sure to ask for PRO-WARRANTY coverage and avoid costly board replacement expense. One year of our Pro-Warranty coverage is about half the cost of one replacement board. Metal Detector Test Standards Bunting offers certified test balls, wands and sticks for metal detector calibration and performance checks. They are an easy and economical way to maintain consistent operation and product quality. These test standards are laboratory certified and available in ferrous, non-ferrous and stainless steel in a variety of sizes. Order online at www.buntingmagnetics.com. REQUEST MORE INFORMATION ABOUT OUR PRO-SERIES™ PROTECTION PLANS e-mail: mdsales@buntingmagnetics.com or call 800-835-2526 MetalDetection
  • 11. 9 Safeguard your product quality and protect your processing equipment with Bunting® permanent magnetic separation equipment for all your applications. Bunting Magnetics Co. manufactures an extensive line of magnetic separation equipment to remove metal contami- nants from dry particulates, liquids, and slurries. Our lineup includes units designed to remove metal contamination from gravity, mechanical, or pneumatic conveying systems. Bunting Separators come in a wide range of models to handle virtually any application with exceptionally thorough removal of metal tramp. They can be ordered to meet specific construction standards and customized to satisfy special requirements. You get the added advantages of Bunting’s fail-safe high-energy permanent magnet. You can rely on our equipment and expertise to eliminate product contamination and damage to machinery from tramp metal in an economical and cost-effective way. Our specially built sanitary-grade metal separators are the first separators to earn USDA, AMS-Acceptance. Our engineers refined existing designs to help processors meet increased marketplace demands and governmental requirements for safer and purer foodstuffs, pharmaceuticals, and chemicals. All of these approved models have met or exceeded the USDA, AMS criteria as published in the NSF/ANSI/3-A 14159-1 2002 specifications, passed inspection, and earned the right to bear the USDA, AMS Meat and Poultry Accepted Equipment logo. MagneticSeparation WE OFFER CUSTOM SIZES TO MEET YOUR UNIQUE REQUIREMENTS
  • 12. 10 MagneticSeparation Standard Pneumatic In-Line (PIM) Dual Pneumatic In-Line PENUMATIC STYLE INLINE MAGNETIC SEPARATION In-Line Magnets (PIM) Center-Flow In-Line Magnets (CFM) Design features full-flow architecture that leaves the product stream unobstructed. Tapered transitions guide material directly over the face of the hinged plate magnet, which swings away from the housing for quick external cleaning. n For dilute phase conveying up to 15 psi. n Best suited for horizontal installation, portable cart available. n High-Intensity (NHI) Rare Earth tapered step plate magnets are standard. n All finishes available including: food and sanitary. Achieves optimum contact with the product flow, through a torpedo-shaped magnet is suspended in the center-line of the housing. This tapered, exposed- pole cartridge has a stainless steel “nose cone” to direct the flow of materials around the magnet. n For dilute phase conveying up to 15 psi. n Available with tubing, schedule 10 and 40 pipe and Camlock fittings. n Placement in vertical run makes optimum use of magnetic field, portable cart available. n High-Intensity (NHI) Rare Earth magnets are standard. n Optional clear view inspection port. n Tapered Step on magnet to prevent product wipe off is standard. Pneumatic In-Line Cart for PIM and CFM
  • 13. 11 MagneticSeparation IN-LINE STYLE MAGNETIC SEPARATION Cartridge Style Magnetic Liquid Traps Plate Style Magnetic Liquid Traps Designed to provide continuous, dependable permanent magnetic protection in non-fibrous fluids environments. Trap design forces liquids through a tightly spaced grid of magnetic cartridges to ensure close contact between the product and the magnetic field. n Finishes available are: food, sanitary, 3-A and USDA. n Tri-Clamp fittings are standard, I-line, threaded, pipe and flange fittings available. n T-Style liquid trap available for 6 inch or larger line sizes. n High temperature (290° F) and High-Intensity (NHIT) Rare Earth magnets are standard. Designed to remove ferrous particles from viscous and fibrous liquids and liquids containing larger suspended solids. These traps are designed to direct contaminants against a magnetic plate and into a deep magnetic field where they are captured and protected from the wiping action of the liquid flow. Cartridge Style Magnetic Liquid Trap T-Trap Magnetic Liquid Trap Design Single Plate Style Magnetic Liquid Trap Magnetic In-Line Traps Designed for liquids or pneumatic lines. In-line Trap removes even the smallest ferrous particles from liquids or dilute phase conveying systems. n Sanitary grade finish is standard. n Easy to install where space is a problem. Available in 3”, 4” , 6” & 8” Units. n Tri-Clamp fittings. n Rated for 200 psi. n High temperature (290° F) and High-Intensity (NHIT) Rare Earth magnets are standard. n Finishes available are: food, sanitary and 3-A. n High temperature (290° F) and High-Intensity (NHIT) Rare Earth magnets are standard. n Standard 1” – 4”, inlet or flat, including ½” sizes. n Tri-Clamp fittings are standard, I-line, threaded, pipe and flange fittings available.
  • 14. 12 MagneticSeparation GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION HF Drawer Magnets Plate Magnets Designed for separation in enclosed flow lines and equipped with the most powerful magnetic cartridge to handle a wide range of separation tasks. n Available with up to five cartridge trays. n All finishes available including: food, sanitary, 3A and USDA. n Manual, pneumatic and continuous self-cleaning options available. n Optional transitions available for round or square spouting. n Ceramic and High-Intensity (NHI) Rare Earth magnets are available. Plate-based magnetic separators available for installation in chutes and use with all materials. n Optional grain face for abrasive materials. n Ideal for 30° to 60° angles. n 300 series SS construction. n All finishes available including: food, sanitary and USDA. n Tapered Step Face to prevent product wipe off is standard. n Ceramic and High-Intensity (NHI) Rare Earth magnets are available. Standard HF Series Drawer Magnet USDA, AMS Accepted Manual Self-Cleaning HF Series Drawer Magnet Pneumatic Continuous Self-Cleaning HF Series Drawer Magnet Tapered Step Plate Magnet USDA, AMS-accepted Plate Magnet
  • 15. 13 Plate Housing Magnets Gravity In-line Magnets (GIM) Designed to mount easily to enclosed spouting or directly on processing equipment. n For Hard to flow products. n A baffle at the top of the housing helps break up clumps and directs product flow over the unit’s two powerful Plate Magnets. n Removable/replaceable diverters are optional. n Optional transitions available for round, square or rectangular spouting. n Ceramic and High-Intensity (NHI) Rare Earth magnets are available. Allows the use of our powerful Plate Magnets in round, sloping spouting where material is under gravity flow. For effective tramp capture, spouting should be angled no more than 60° from horizontal. n Tapered step magnet. n All finishes available including: food and sanitary. n Ceramic and High-Intensity (NHI) Rare Earth magnets are available. MagneticSeparationTurboGrate™ Designed to remove ferrous metals from powder and granular material with the most difficult flow characteristics. n Food grade finish standard. Self-Cleaning option available. n High-Intensity (NHI) Rare Earth magnets are standard. n Two standard sizes are available for up to12” spouting. Can be custom designed to fit your installation requirements.
  • 16. 14 Hump Magnets Designed for installation in enclosed flow lines on processing equipment. The angled shape directs the product flow into the magnetic field, helps prevent build-up and bridging, and also breaks up clumps of product for increased protection against entrapped ferrous debris. n Manual, pneumatic and self-cleaning options available. n Easy to install where space is a problem. n Ceramic magnets are standard with optional High-Intensity (NHI) Rare Earth magnets and stainless steel construction. n Optional transitions available for round or square spouting. Standard Half-Hump Magnet Standard Hump Magnet Designed for a wide range of free-flowing bulk and granular materials in high-volume applications. n Designed for continuous separation and cleaning without interrupting the product flow. n Ideal for high-flow, heavy contamination applications. n Stainless steel drum, mild-steel or stainless steel housings. n Ceramic and High-Intensity (NHI) Rare Earth magnets are available. Drum Magnets Drum Magnet Drum Magnet with Housing MagneticSeparation
  • 17. 15 MagneticSeparation Designed for economical protection against tramp metal damage for pellet mills and other equipment used to process particulate or semi-solid materials. n Designed for installation in narrow chutes where materials are under gravity flow. n Stainless steel skin resists wear and corrosion. n Minimum mounting space required. n Wedge shape helps prevent product build-up and bridging. n Ceramic and High-Intensity (NHI) Rare Earth magnets are available. Wedge Magnets Thanks to computer-aided design technology, Bunting® Cartridges are engineered to achieve the optimum balance between reach-out and holding force. Cartridges can be mounted individually or in multiple-row arrays. n Ceramic, Alnico, and High-Intensity (NHI) Rare Earth magnets are available. n Select tapped, sealed, or studded ends. n Durable, heavier-gauge stainless steel tubing resists wear and lasts longer in demanding applications. n High-Intensity (NHI) Rare Earth magnets standard. Cartridge Magnets Magnetic Cartridges Heavy-Duty Magnetic Cartridges Designed for economical protection against tramp metal in mechanical or gravity conveying and processing systems. n Round, square, and rectangular arrays come in many sizes. n Standard grate magnets use 1” round cartridges. Place in hoppers, receiving pits, housings, and bins. n Ruggedly built for demanding indoor/outdoor use. n High-Intensity (NHI) Rare Earth magnets are standard. n Heavy-duty grate magnets use rugged 1 1/2” square cartridges. Grate Magnets Round Grate Magnet Square Grate Magnet Heavy-Duty Grate Magnet General-Purpose Magnetic Cartridges Heavy-Duty Magnetic Cartridges
  • 18. 16 The choice is easy. Regardless of the type of material you want to move, Bunting® conveyors can handle it. Our material handling products will get you productive and profitable results in every situation by moving your material where you need it, quickly and efficiently. Bunting conveyors innovative products will enable you to run your operation more smoothly and safely at every point in your process. Whether you are planning a plant-wide update or streamlining a specific operation, Bunting can supply standard solutions or design and build custom packages to meet your objectives. MaterialHandling Separation Pulleys High Intensity Separation Conveyors Offering superior continuous removal and discharging of ferrous contamination like nails, staples, bolts and wire from conveyors all this with maintenance free operation. n Manufactured for maximum reach-out, holding force and separation effectiveness. n Available in both the economical Ceramic and the High-Intensity (NHI) Rare Earth magnets for maximum separation. n Pulleys are designed from 4” to 18” in diameter depending on the application. n Available in all Stainless Steel Construction with standard, food grade or sanitary finish. Designed for extreme high gauss fields of magnetic separation and removal of lightly magnetic tramp metal fines from products. High Intensity Fields also separate work hardened 300 series stainless steel from the product stream for maximum magnetic separation effectiveness. n Systems may include a vibratory feeder tray. n Designed in 300 series stainless steel food grade construction. n Tough urethane endless belts. Separation Pulley Tramp Metal Fines
  • 19. 17 PlainTalkProductWarranty OUR “PLAIN TALK” PRODUCT WARRANTY 1) We want our products to exceed your expectations. To support this objective, Bunting® Magnetics Co. warrants its products to be free of defects in material and workmanship for one year from the date of shipment. We also warrant that our products will conform to the specifications and quality we quoted and that they will magnetically meet catalog specifications and individual part specifications. 2) Bunting Magnetics Co. will remedy any failure under the terms of this warranty by replacing any defective parts or, at the seller’s option, making repairs or adjustments to any defective parts upon: a) The purchaser providing written notice of the defect to Bunting Magnetics Co. within thirty days of product receipt, specifying the unit serial number, and b) The purchaser returning the defective part to Bunting Magnetics Co. located at 500 South Spencer Avenue, Newton, Kansas, 67114, at their expense, for inspection and verification of defect; and c) The purchaser accepting shipment of any replacement part(s) F.O.B. Newton, Kansas 3) This warranty is limited to the replacement of defective parts. The purchaser is responsible for any expense to install and/or adjust replacement parts unless otherwise agreed to in writing by Bunting Magnetics Co. 4) At its option, Bunting Magnetics Co. will provide replacement parts, whether mechanical, electrical, or electronic, that are new, or remanufactured parts tested to be equivalent to new parts in fit and function. Replacement of a part under warranty does not extend the original warranty term. 5) This warranty will not apply to products made inoperable due to abuse, improper maintenance or repairs, misapplication, incorrect adjustments, exposure to corrosive or abrasive materials, or any modification or alteration affecting the operation of the unit which is not authorized in writing by Bunting Magnetics Co. 6) Bunting Magnetics Co. will not be liable for any incidental or consequential damages caused by any defect in its products. Under no circumstances will Bunting Magnetics Co.’s total liability exceed the purchase price of the products we furnished. 7) Components not manufactured by Bunting Magnetics Co. will be covered by warranties, if any, of the respective manufacturers. This includes items such as motors, reducers, and bearings. 8) Wear items are not covered by this warranty, nor covered by a manufacturer’s warranty, as their durability is heavily impacted by the application and the environment. This includes conveyor belts. 9) The above warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability or fitness for a particular purpose. 10) Extended warranties for specific applications are available at additional cost. Please inquire. LIFETIME MAGNET WARRANTY The magnetic properties of all magnets used in Bunting® Magnetics products are guaranteed for life. There should be no loss of magnetism as long as the magnets or equipment are used in the manner or application in which they were intended for. Any abuse such as overheating, physical shock, electrical charge or exposure to moisture or corrosion will cause a permanent decrease in the magnets performance.
  • 22. Proud to donate Magnetic Separation Equipment for Kansas State University Hal Ross Flour Mill and the New O. H. Kruse Feed Mill 20
  • 23. About Bunting® As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years. Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies. You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions. Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy. 500 S. Spencer Road • Newton, KS 67114 • USA +1 316-284-2020 (outside USA and Canada) Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK +44 (0) 1442 87508 Email: sales@buntingeurope.com • www.buntingeurope.com Privada Liendo 708 Sur Despacho 4 Col. Obispado Monterrey, N.L. 64060 Mexico +(81) 8348 3943 1150 Howard Street • Elk Grove Village, IL 60007 • USA +1 847-593-2060 (outside USA and Canada) Email: info@buymagnets.com • www.buymagnets.com 600 S. Spencer Road • Newton, KS 67114 • USA +1 316-284-2020 (outside USA and Canada) Email: sales@flexdies.com • www.flexdies.com Magnet Materials Division Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V. Flexible Die Division World Headquarters MAGNETS UKOfficial Licensee – Australia Walter F. Bunting - Founder Bob Bunting - President, CEO World Headquarters
  • 24. buntingmagnetics.com GRAIN AND MILLING INDUSTRY 500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468 E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com For technical assistace or to order, call (800) 835-2526 Outside U.S. and Canada 1-316-284-2020 Catalog # 3200 1/13 Specifications subject to change without notice ©2013 Bunting® Magnetics Co. To locate a Bunting® representative in your area, please visit our website at www.buntingmagnetics.com