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C O M P A N Y
O V E R V I E W
PROFAB
390 Havelock Road, #06-02
King’s Center Singapore 169 662
+65 6774 7997
www.profab-group.com
3
Profab
Invested in Growth
Profab’s Paul McFarlane discusses growth, facility expansions, and what
sets Profab apart in the world of oil and gas fabrication
Written by: Sasha Orman Produced by: Wayne Masciotro
M A N U F A C T U R I N G
4 www.profab-group.com 5
PROFAB
I
n 1998, Profab was launched on
Batam Island, Indonesia, just
a short hop by ferry from the
metropolis of Singapore, one of
the busiest logistics hubs in the
world – at the time, it was a small
factory designing and fabricating
pressure vessels for the oil and gas
industry. Today the company has
grown into a true global enterprise,
headquartered in Singapore,
and with its fabrication facilities
spanning 140,000 sq. m., producing
over 25,000 metric tons of products
from pressure vessels and process
skids to wellhead platforms and
subsea equipment for major
partners like ExxonMobil, Shell,
ConocoPhillips, BP and more. With
nearly two decades in the business,
Profab is still ready to take its
business even further.
The Profab Difference
What separates Profab from
its competition? Much of it has
to do with its dedication to the
improvement of its facilities and the
2,000-plus individuals who keep
those facilities in motion day after
day. “Over the years, Profab has
heavily invested in its people and
its facilities,” says Paul McFarlane,
Group Business Development
Manager at Profab. “We believe in
maximizing the work we deliver in
house, to ensure we have strong
and effective control over the
manufacturing process. In this way,
we can ensure that the products we
supply are delivered on time, with
the highest regard for safety, and to
international quality standards.”
It also has to do with the diversity
of Profab’s offering, allowing its
partners to find nearly everything
they need in one place. “We give
new meaning to the term ‘one stop
shop,’ particularly with respect
to modular construction,” says
McFarlane. “The fabrication of
equipment such as pressure
vessels, pipe spooling, and
structural fabrication can all be
performed in the same facility, thus
eliminating the typical interface risks
that arise when various suppliers
are used.”
This product line diversity
requires itself an extensive array
of specialized machinery. Each
Profab employee is highly trained
as a specialist with the appropriate
machinery and skillset. By treating
Profab employees with respect
and care toward their education
and safety, the company is able to
count on the best results possible.
“Profab has always recognized the
importance of its employees and the
key role they play in our business,”
says McFarlane. “This filters
through all aspects of the company,
particularly with a high focus on
health and safety. We believe that if
employees are happy in their work
environment, they will perform their
best – and the performance of
every employee is a key to any
company’s success.”
Expansion for Better Customer
Service
Expansion is a hallmark of a robust
growing business, and Profab fits
the description – after a thorough
sitewide analysis to identify areas in
which the company could improve,
Profab has launched two brand new
specialized workshops built to more
efficiently and effectively serve its
clients.
“We identified specific areas in our
fabrication facility where we could
refine and enhance our productivity,
quality and timeliness of delivery,
and these areas were in painting
and component pre-fabrication –
this analysis led us to building two
S E C T O R
6 www.profab-group.com 7
COMPANY NAME
new workshops,” says McFarlane.
“Our workshop No.7 is designed
purely to make prefabricated
components. We have installed
Computer Numerical Controlled
(CNC) machines such as plasma
plate profiling machines, a beam and
section profiling machine, and a pipe
profiling and beveling machine. This
prefabrication shop supports all our
product lines and plays a key role in
manufacturing complex products
which involve tubulars – products
such as Jackets, stingers, and
catwalks. The incorporation of these
machines has significantly improved
our productivity and throughput, as
well as the quality of our product,
through reduced dependence on
human factors in manually marking
and cutting pipe, plate, and steel
sections.”
With a brand new beam and
girder assembly line, Workshop No.
7 also allows Profab to fabricate
large beams and girders on-site
instead of waiting for prefabricated
supplies to arrive from elsewhere.
“The efficiencies obtained from this,
coupled with the low cost centre of
Indonesia, gives us the opportunity
to pass savings to our customers
and differentiates us from other
competition within the region,” says
McFarlane.
Meanwhile, the second new
Profab facility focuses solely
on painting with the help of new
technology to improve both
efficiencies and onsite safety. “Our
PROFAB M A N U F A C T U R I N G
www.profab-group.com 9
new painting facility includes two blast lines
that enable us to blast and prime full plates and
sections prior to assembly, thus reducing a lot
of the manual blasting – and the associated
occupational health and safety risks that go
with it,” says McFarlane. “Our paint facility also
includes isolated paint bays, which allows us
to blast and paint jobs concurrently to avoid
some of the bottle necks that often occur at
the tail end of projects.”
The Growth Continues
With these expansions behind it, the plan for
Profab’s future is continued steady growth and
more facility expansions to come.
“We have seen steady growth of the business
right from the early days, and we see plenty of
opportunity in front of us to continue to grow and
develop,” says McFarlane. “There are several
options that we have investigated to ensure
that we can continue to build on our Batam
base, but we are also looking at how best to
expand beyond Batam and service our global
clients through a range of facilities.”
As Profab continues to diversify its product
lines and grow its ability to assist its global
partners, even more will look to Profab as their
fabricator of choice.
We supply an extensive range of blasting abrasives,
notably renowned GMA Garnet (Australia), Ferrosad Low
Carbon Steel Shot (Germany), Steel Grit, Aluminium
Oxide, Glass Beads, Cut Wire, Plastic Abrasive, etc.
Your Reliable Abrasives and Solutions Supplier
Email : sales@parmadar.com
Website : www.parmadar.com
Phone: (65) 6861 0328
Fax: (65) 6862 0328 
BlueScope Distribution Export
For all your steel and aluminium needs
call +61-7-36229222 or visit bluescopedistribution.com.au
BlueScope Distribution, XLERPLATE® and XLERPLATE LITE® are registered trademarks of BlueScope Limited.
Through our national network we supply Australian made XLERPLATE®
steel products, ensuring consistent quality, reliability of supply and
product certification.
Key to our offer is our quick turnaround of supply from the mill, reducing lead times and
enabling Profab Engineering to deliver on their project commitments. By working closely
together, we are able to ensure both businesses achieve mutually beneficial outcomes.
Consistent supply of quality steel products provides Profab Engineering with an ease of doing
successful business with their customers. Our strong long-standing relationship is maintained
through our ability to meet and deliver on Profab Engineering's needs.
BlueScope Distribution supplies a wide range of mild steels, high tensile steel plates, floor
plates, quenched and tempered plate, merchant bar, tube and structural sections, steel pipes,
valves, fittings, aluminium and sheet and coil products. We complement our product range
by providing an array of processing services, from simple length-based cutting to complex
multiple precision processing enabling us to supply your steel in the form you need.
BLUESCOPE DISTRIBUTION
Partners of Profab Engineering
BLUESCOPE DISTRIBUTION
Partners of Profab Engineering
SUPPLIER
PROFILE
Company
Information
I N D U S T RY
Manufacturing and
Energy
H E A D Q U A R T E R S
Singapore
F O U N D E D
1998
E M P L O Y E E S
2,500
R E V E N U E
$100 million
P R O D U C T S /
S E R V I C E S
Heavy Structure,
Mooring System, Pile,
Pressure Vessel, Skid
and Module, Subsea
Structure, Turret, WHP
SUPPLIER
PROFILE

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Profab

  • 1. C O M P A N Y O V E R V I E W PROFAB 390 Havelock Road, #06-02 King’s Center Singapore 169 662 +65 6774 7997 www.profab-group.com
  • 2. 3 Profab Invested in Growth Profab’s Paul McFarlane discusses growth, facility expansions, and what sets Profab apart in the world of oil and gas fabrication Written by: Sasha Orman Produced by: Wayne Masciotro
  • 3. M A N U F A C T U R I N G 4 www.profab-group.com 5 PROFAB I n 1998, Profab was launched on Batam Island, Indonesia, just a short hop by ferry from the metropolis of Singapore, one of the busiest logistics hubs in the world – at the time, it was a small factory designing and fabricating pressure vessels for the oil and gas industry. Today the company has grown into a true global enterprise, headquartered in Singapore, and with its fabrication facilities spanning 140,000 sq. m., producing over 25,000 metric tons of products from pressure vessels and process skids to wellhead platforms and subsea equipment for major partners like ExxonMobil, Shell, ConocoPhillips, BP and more. With nearly two decades in the business, Profab is still ready to take its business even further. The Profab Difference What separates Profab from its competition? Much of it has to do with its dedication to the improvement of its facilities and the 2,000-plus individuals who keep those facilities in motion day after day. “Over the years, Profab has heavily invested in its people and its facilities,” says Paul McFarlane, Group Business Development Manager at Profab. “We believe in maximizing the work we deliver in house, to ensure we have strong and effective control over the manufacturing process. In this way, we can ensure that the products we supply are delivered on time, with the highest regard for safety, and to international quality standards.” It also has to do with the diversity of Profab’s offering, allowing its partners to find nearly everything they need in one place. “We give new meaning to the term ‘one stop shop,’ particularly with respect to modular construction,” says McFarlane. “The fabrication of equipment such as pressure vessels, pipe spooling, and structural fabrication can all be performed in the same facility, thus eliminating the typical interface risks that arise when various suppliers are used.” This product line diversity requires itself an extensive array of specialized machinery. Each Profab employee is highly trained as a specialist with the appropriate machinery and skillset. By treating Profab employees with respect and care toward their education and safety, the company is able to count on the best results possible. “Profab has always recognized the importance of its employees and the key role they play in our business,” says McFarlane. “This filters through all aspects of the company, particularly with a high focus on health and safety. We believe that if employees are happy in their work environment, they will perform their best – and the performance of every employee is a key to any company’s success.” Expansion for Better Customer Service Expansion is a hallmark of a robust growing business, and Profab fits the description – after a thorough sitewide analysis to identify areas in which the company could improve, Profab has launched two brand new specialized workshops built to more efficiently and effectively serve its clients. “We identified specific areas in our fabrication facility where we could refine and enhance our productivity, quality and timeliness of delivery, and these areas were in painting and component pre-fabrication – this analysis led us to building two
  • 4. S E C T O R 6 www.profab-group.com 7 COMPANY NAME new workshops,” says McFarlane. “Our workshop No.7 is designed purely to make prefabricated components. We have installed Computer Numerical Controlled (CNC) machines such as plasma plate profiling machines, a beam and section profiling machine, and a pipe profiling and beveling machine. This prefabrication shop supports all our product lines and plays a key role in manufacturing complex products which involve tubulars – products such as Jackets, stingers, and catwalks. The incorporation of these machines has significantly improved our productivity and throughput, as well as the quality of our product, through reduced dependence on human factors in manually marking and cutting pipe, plate, and steel sections.” With a brand new beam and girder assembly line, Workshop No. 7 also allows Profab to fabricate large beams and girders on-site instead of waiting for prefabricated supplies to arrive from elsewhere. “The efficiencies obtained from this, coupled with the low cost centre of Indonesia, gives us the opportunity to pass savings to our customers and differentiates us from other competition within the region,” says McFarlane. Meanwhile, the second new Profab facility focuses solely on painting with the help of new technology to improve both efficiencies and onsite safety. “Our
  • 5. PROFAB M A N U F A C T U R I N G www.profab-group.com 9 new painting facility includes two blast lines that enable us to blast and prime full plates and sections prior to assembly, thus reducing a lot of the manual blasting – and the associated occupational health and safety risks that go with it,” says McFarlane. “Our paint facility also includes isolated paint bays, which allows us to blast and paint jobs concurrently to avoid some of the bottle necks that often occur at the tail end of projects.” The Growth Continues With these expansions behind it, the plan for Profab’s future is continued steady growth and more facility expansions to come. “We have seen steady growth of the business right from the early days, and we see plenty of opportunity in front of us to continue to grow and develop,” says McFarlane. “There are several options that we have investigated to ensure that we can continue to build on our Batam base, but we are also looking at how best to expand beyond Batam and service our global clients through a range of facilities.” As Profab continues to diversify its product lines and grow its ability to assist its global partners, even more will look to Profab as their fabricator of choice. We supply an extensive range of blasting abrasives, notably renowned GMA Garnet (Australia), Ferrosad Low Carbon Steel Shot (Germany), Steel Grit, Aluminium Oxide, Glass Beads, Cut Wire, Plastic Abrasive, etc. Your Reliable Abrasives and Solutions Supplier Email : sales@parmadar.com Website : www.parmadar.com Phone: (65) 6861 0328 Fax: (65) 6862 0328  BlueScope Distribution Export For all your steel and aluminium needs call +61-7-36229222 or visit bluescopedistribution.com.au BlueScope Distribution, XLERPLATE® and XLERPLATE LITE® are registered trademarks of BlueScope Limited. Through our national network we supply Australian made XLERPLATE® steel products, ensuring consistent quality, reliability of supply and product certification. Key to our offer is our quick turnaround of supply from the mill, reducing lead times and enabling Profab Engineering to deliver on their project commitments. By working closely together, we are able to ensure both businesses achieve mutually beneficial outcomes. Consistent supply of quality steel products provides Profab Engineering with an ease of doing successful business with their customers. Our strong long-standing relationship is maintained through our ability to meet and deliver on Profab Engineering's needs. BlueScope Distribution supplies a wide range of mild steels, high tensile steel plates, floor plates, quenched and tempered plate, merchant bar, tube and structural sections, steel pipes, valves, fittings, aluminium and sheet and coil products. We complement our product range by providing an array of processing services, from simple length-based cutting to complex multiple precision processing enabling us to supply your steel in the form you need. BLUESCOPE DISTRIBUTION Partners of Profab Engineering BLUESCOPE DISTRIBUTION Partners of Profab Engineering SUPPLIER PROFILE Company Information I N D U S T RY Manufacturing and Energy H E A D Q U A R T E R S Singapore F O U N D E D 1998 E M P L O Y E E S 2,500 R E V E N U E $100 million P R O D U C T S / S E R V I C E S Heavy Structure, Mooring System, Pile, Pressure Vessel, Skid and Module, Subsea Structure, Turret, WHP SUPPLIER PROFILE