This document summarizes a project to develop an innovative water recycling scheme for use in the petrochemical industry. The project aims to decrease water usage and wastewater generation through a treatment process combining biological, separation, and ion exchange technologies. It will demonstrate the feasibility of the scheme at a Dow petrochemical site in Tarragona, Spain and disseminate results to promote broader adoption. The project involves various partners and outlines objectives, actions, timelines, deliverables, and meeting schedules to guide implementation and monitoring of the water recycling demonstration from 2016-2019.
1. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
LIFE+ REWATCH
Demonstration of an innovative recycling scheme
to increase the water efficiency in the
petrochemical industry
Project Overview
2. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
WATER AS A RESOURCE IN THE PETROCHEMICAL SECTOR
Water usage of the industrial sector:
Within the industrial sector, the petrochemical industry represents over 27.7% of the European
chemical industry turnover
Petrochemical industry is a major water user, mainly for cooling purposes, generating in Europe 1750
MT of WW/year
3. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
CONTEXT OF THE REWATCH PROJECT:
WATER EXPLOITATION INDEX IN SOME EUROPEAN RIVER BASINS
Summer 34%
Winter 5.7%
4. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
SITE: DOW Ibérica, North
complex in Tarragona
WATER SUPPLY: freshwater
from Ebro river and
reclaimed from municipal
WWTPs.
CONTEXT OF THE REWATCH PROJECT:
IN-SITU WATER
RECYCLING
5. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
REWATCH PROJECT OBJECTIVES
Decrease the environmental impact of the petrochemical industry by demonstrating and disseminating the
technical feasibility of an innovative water recycling scheme. The new process will be based on the
combination of different existing highly-efficient biological and separation technologies to treat the
generated wastewater resulting in a more efficient use of water in petrochemical plants.
Specific objective Partners
responsible
Actions
Obtain a versatile water recycling scheme to treat different WW streams generated in
petrochemical processes
DCI, CTM,
VWSI
A.1, B.1,
B.2, B.3
Demonstrate the feasibility and promote the implementation of a innovative water
reuse scheme in petrochemical industries, based on: PQ pretreatment, MBBR, UF, RO
and ion exchange resins.
DCI, CTM,
VWSI, KWR
A.1, A.2,
B.1, B.3,
B.4
Disseminate the obtained results and transfer the knowledge acquired regarding the
innovative water recycling scheme.
WssTP and all D
Quantify and disseminate the environmental benefits and the economic impact of the
innovative water recycling scheme compared to the currently applied water
management strategies.
KWR, CTM,
WssTP
B.4, C, D
Develop a decision support tool to predict the environmental and economic benefits
of the new technology.
KWR
A.1, A.2,
B.4
Transfer and disseminate the results obtained to the whole petrochemical sector DCI, KWR B.4, D
6. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
PROPOSED TREATMENT SCHEME FOR WATER REUSE
7. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
ACTIONS
Preparatory Actions
Action name Leader Partners involved
A.1. Evaluation of water usage and wastewater characteristics in DOW petrochemical complex CTM CTM, DCI, VWSI, KWR
A.2. Characterization of different wastewaters generated in European petrochemical industries CTM CTM, DCI, VWSI, WssTP
Implementation Actions
Action name Leader Partners involved
B.1. Process optimization and selection of the operating parameters CTM CTM, DCI, VWSI, KWR
B.2. Design and construction of the innovative treatment process for treating and recycling
water in petrochemical industries
VWSI CTM, DCI, VWSI
B.3. Implementation and operation of the innovative treatment process in Dow petrochemical
complex
DCI CTM, DCI, VWSI, KWR
B.4. Transfer and replication of results to other petrochemical complexes in Europe.
Development of a decision-support tool.
KWR CTM, DCI, VWSI, KWR
8. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
ACTIONS
Monitoring of the impact of the project actions
Action name Leader Partners involved
C.1. Monitoring of the project’s sustainability CTM CTM, DCI, VWSI, KWR
C.2. Monitoring and measuring of the LIFE project performance indicators CTM All
Public awareness and dissemination of results
Action name Leader Partners involved
D.1. Dissemination activities WssTP All
D.2. Open days and networking WssTP CTM, DCI, VWSI, WssTP
Project management
Action name Leader Partners involved
E.1. Project management and overall project operation CTM All
10. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
Deliverable name Leader Action Deadline
Report: Current water management strategy of DCI petrochemical complex in Tarragona,
characterization of feed water and generated wastewaters, and identification of potential water reuse
schemes
CTM A.1 31/12/2016
Report: Water management strategies in the European petrochemical sector CTM A.2. 31/12/2016
Report: Bench scale performance of the proposed treatment scheme CTM B.1 31/07/2017
Process and Instrumentation diagram of the innovative water recycling scheme VWSI B.2 30/09/2017
Report: Description of the innovative water recycling scheme prototype characteristics and results
obtained in the verification tests
VWSI B.2 31/12/2017
Connection schemes and instruction manual for the prototype operation in DCI petrochemical
complex
DCI B.3 28/02/2018
Guidelines for using the REWATCH DSS tool KWR B.4 31/07/2019
REWATCH DSS tool KWR B.4 31/07/2019
Report: Cases of study of water saving opportunities in the European petrochemical sector by
implementing the REWATCH DSS tool
KWR B.4 31/12/2019
Report: Water recycling opportunities in petrochemical complexes. Performance of an innovative
water treatment scheme.
DCI B.3 31/12/2019
DELIVERABLES: ACTIONS A AND B
11. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
DELIVERABLES: ACTIONS C
C. Monitoring of the impact of the project actions
Deliverable name Leader Action Deadline
LIFE project performance indicators table and report on progress enclosed with the Midterm
report
CTM C.2 31/12/2017
LIFE project performance indicators table and report on progress enclosed with the Progress
report
CTM C.2 31/12/2018
LIFE project performance indicators table and report on progress enclosed with the Final report CTM C.2 31/12/2019
Report: Economic viability of the new water recycling scheme, LCC studies CTM C.1 31/12/2019
Report: Environmental impact of the new waterrecycling scheme, LCA studies CTM C.1 31/12/2019
Report: Socio-economic impact of the project on the local economy CTM C.1 31/12/2019
12. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
D. Dissemination actions
Deliverable name Leader Action Deadline
Communication strategy and dissemination plan report WssTP D.1 30/11/2016
Project logo WssTP D.1 30/11/2016
Project website CTM D.1 28/02/2017
Project brochures WssTP D.1 30/06/2017
First version of the project promotional video WssTP D.1 31/12/2017
Information boards WssTP D.1 31/12/2017
Report: Impact of the REWATCH project on environmental-related polices and legislation I WssTP D.1 31/12/2017
Layman’s report WssTP D.1 31/07/2019
Report: Impact of the REWATCH project on environmental-related polices and legislation II WssTP D.1 31/12/2019
Report: Summary of the open days performed and results of networking activities WssTP D.2 31/12/2019
TIMETABLE AND DELIVERABLES: ACTIONS D
13. Carme Bosch
Researcher, Sustainability Area, CTM Centre Tecnològic
LIFE15 Kick-off Meeting
September 12th 2016, Manresa
MEETINGS SCHEDULE
Description Location Date
Kick-off meeting Manresa 12/09/2016
European kick-off meeting Brussels 12/10/2016
Review meeting 1 Tarragona March 2017
Review meeting 2 Barcelona September 2017
Review meeting 3 Manresa March 2018
Review meeting 4 Netherlands September 2018
Review meeting 5 Barcelona March 2019
Review meeting 6 Tarragona September 2019
End of project meeting Manresa December 2019
Editor's Notes
the mean annual total abstraction of fresh water divided by the long-term average freshwater resources. It describes how the total water abstraction puts pressure on water resources.
those countries having high abstraction in relation to their resources and therefore are prone to suffer problems of water stress. The long-term average freshwater resource is derived from the long-term average precipitation minus the long-term average evapotranspiration plus the longterm average inflow from neighbouring countries. According to the literature, the warning threshold can be 20%, which distinguishes a nonstressed region from a stressed one.