1. VIVEK KUMAR KARN
House no.- E – 9/6,
Jindal Nagar,
Jindal Steel & Power Limited,
Angul, ODISHA - 759122
Cell: +91 9777443459
Email: vivek.krn@gmail.com
Brief Overview
 A B.E, having 11 years experience in Control & Instrumentation. Have handled projects involving
FEED, Detail Engineering, erection & commissioning in the field of Process Automation.
Professional Summary
 4 years experience as Manager – Instrumentation at Gasification Plant in Jindal Steel & Power
Limited, Angul.
 7 years experience in the field of Process Automation in ABB Limited as Sr. Engineer-Commissioning.
 Bachelor of Engineering (B.E.) in Electronics in the year 2003.
WORK EXPERIENCE AND KEY SKILLS
ENGINEERING, CONSTRUCTION, COMMISSIONING
Instrumentation, Analyser and DCS/PLC/ESD
 FEED and Detail Engineering, SIS (Safety Instrumentation System), Familiarity of Refinery and
Petrochemical automation standards IEC, ISA and API.
 Approval of various Engineering deliverables like Duct Layout/ Instrumentation Location
Plan/Process and pneumatic Hook up Diagram/ GA Diagram/ JB Schedule/Cable Schedule/ IO
Assignment/ Panel Drawings/ Instrument Index/ Wiring Schedule/ Routing and schedule/ Logic diagram/
IRP Panel drawings/ Loop Diagram/ Cause & Effect Diagram / review & liquidation of interface related
issue.
 Sizing calculation and verification of Control Valve, Orifice, PSV, and Wake Frequency
Calculations for Thermo wells.
 Define specific System Architecture requirement for control system & various systems Interface
and integration requirement using Fiber optic cables for a large project.
 Detail Engineering and Review for Process Control Logics/ Functional Loop Diagram/ P&ID/
Process Flow Diagram/ Cause and Effect Diagram/ Serial data bases for DCS-ESD, PLC-DCS, MOV-DCS

2. with the Consultant, automation Vendors and Process/ Operation people to ensure successful
commissioning/ running of the Plant.
 Familiar with FF Foundation field bus engineering and Functional specifications preparation,
review and approval for major control system, system specific engineering requirement for: DCS & ESD,
SIS -Safety Instrumented system.
 ATG-Automatic Tank gauging system, CTM- Custody Transfer metering, MCMS - Machine
conditioning Monitoring, F&G- Fire and Gas, BMS – Burner Management System, MMS – Machine
Monitoring System, Analyzer Shelter- HVAC and sampling system.
 Planning and Decision for Erection activities based on above documents. Managing & allocating
the teams for field Erection job which include Cable Duct/Trays, Cable Laying, Calibration, Instrument
Installation, Impulse & Air Line tubing, Loop Checking.
 Commissioning of Field Instruments including Temperature/ Pressure/ Flow/ Level/ Analyser/
Speed/ Motion/ Vibration.
 Commissioning of Systems DCS, ESD, SIS, ATG and CTM. PLC, F&G, MCMS, CCC & other
system.
 Calibration and Maintenance of Control Valves, Safety Valves, Pressure, Temperature Txs., Gas
and Liquid Analyzers.
 To organize and attend FAT and SAT. Panel Erection, Cabling, inter-panel wiring, Implementation
of necessary Changes in Control Logics as per Process requirement changes/amendments in the System.
SYSTEM ENGINEERING , PROCESS LOGIC DEVELOPMENT, AND COMMISSIONING:-
Honeywell’s EPKS, Safety Manager
Siemens’s SIMATIC S7 and PCS7
Rockwell’s RS Logix 5000 and FactoryTalk
ABB System 800XA, Symphony Harmony
Control Engineering::- Control Write-up, P & ID review, Development of Process Control Schemes and
Logics, Implementation of IEC 61508 and IEC 61511 in Control System Design, Cause and Effect Matrix,
Preparation of Device List, I/O List, System Architecture, Network Diagram, Control & Marshaling Cabinet
Wiring Diagram, Control System Specification, MTO, Earthing and Grounding Design, Heat Load Calculation,
Panel Drawing finalization, Intrinsically safe (IS) barriers, Grounding, shielding, segregation, AC coupling,
Basic signal circuit design (e.g., two-wire, four-wire, isolated outputs, loop powering, buses), Circuit
calculations (voltage, current, impedance), Unit conversion calculations, Different communications systems
architecture and protocols (e.g., fiber optics, coaxial cable, wireless, paired conductors,
Control System Installation and commissioning : Control Software (SCADA and Logic development
runtime and development) installation, Client and server, Configuring Networks, Security, protection in stations
and server, Configuring communication, Modbus RTU, RS-232C, RS-485, Ethernet TCP/IP, Modbus TCP/IP,
Profibus, Control Net, Ethernet/IP, Foundation Fieldbus, FTE. Distance considerations versus transmission

3. medium (e.g., data rates, sample rates), Networking (e.g., Routers, bridges, switches, firewalls, gateways,
network loading, error checking, bandwidth, crosstalk, parity).
Engineering – Configuration and Integration:: – Defining Library, Types and Objects, Task Control,
Security, Online Functions, Function Components & Diagrams, PLC Integration, Device Management
(Fieldbus Configuration), SCADA development, Static and Dynamic object graphics, Faceplate and Tag
Linking, Script writing in VB and C environment, Graphic Library development, Alarm and Event
Management, OPC Server Configuration, System Administration.
Control & I/O – Programming:- Process Logic Development using Function Block Diagram (F.B.D.), Ladder,
Structured Text (S.T.), Statement List (STL), Instruction List (I.L.), Analog and Binary Handling, Simulation
and Program loading and Functional checking of the logics in the DCS/PLC/ESD.
• PROCESS CONTROL CONFIGURATION AND COMMISSIONING:-
Batch Process Control: - Implementing ISA S88, Sequential Control, Unit, Batch and Recipe Management,
Implemented Batch Sequencing in Chemical Reactor.
Compressor Control:- Centrifugal Compressor Control, Surge Control, Override Control, Capacity Control,
Optimized Load Control, Multi Compressor and Multi Inlet Compressor Control.
Distillation/Fractionation Process:- SISO Control, Product Quality Control, Pressure Control, Feed Control,
Calculation of Relative Gain, Optimization, Model based Control, Advanced Process Control (APC).
Chemical Reactors:- Batch Sequencing, Basic Control Strategies, Optimization, Simulation and Modeling.
Rotary Control:- Fan Control, Pump Control and Optimization, AC Drive and DC Drive configuration.
Tank Farm:- Tank Gauging, Custody Transfer Monitoring (CTM) and Inert Gas Blanketing Control.
Blending, Crystallizer, Dryer, Evaporator, Extruder, pH Control, ORP Control.
Cooling Towers, Chillers and HVAC Control:- Control and Optimization
Furnace Control:- Combustion Control, Furnace Control, Burner Management System (BMS), Firing Control,
Draft Control, Excess Oxygen Control, Safety Control

4. Boiler Control :- Coordinated Master Control, Firing Rate Control (Fuel Flow and Air Flow), Primary Air
Control (Header Pressure, Mill O/L Air Flow and Temperature), Furnace Draft Control, Feed Water Control (3-
Element Drum Level), and Steam Temperature Control.
Steam Turbine Control:- Basic Turbine Controller, Pressure Let Down Control, Extraction Turbine Control,
Safety Control and Sequential Control.
Interlocks, Permissive and Protection in the System, Single Loop PID Control, Feed-forward, Cascade Controllers, Cascade
Controller with Feed-forward, Feed-forward with Dynamic Compensation, Auto/Manual Station, Analog Backup Station,
Indicator/Manual Loader Station, Ratio Control, Limit, Selector, and Override Controls, Ratio Station, Programming Math
Blocks and Implementing logic equations in controllers, Heat-Cool Control, On/Off Control, Auto Tuning and Manual Tuning,
Profile Control, Motorized Valve Control.
CALIBRATION, COMMISSIONING AND SERVICE:
FIELD INSTRUMENTATION
FLOW MEASUREMENT::-
Electromagnetic Flowmeters, Ultrasonic Flowmeters, Turbine Flowmeters,
Vortex Flowmeters, Swirl Flowmeters, Coriolis Mass Flow, Thermal Mass Flowmeter
BTU Flowmeters, Positive Displacement Flowmeters.
Orifice Plate, Flow Nozzles and Ventury Tubes, Wedge, Pitot Tube, Anubar, Variable Area Flowmeters,
Metering Weir and Venturi flume.
PRESSURE: - Gauge Pressure, Differential Pressure, Absolute, Remote Seal and Direct Mount Seal Pressure
and Multi-variable Transmitters,
TEMERATURE: -Transmitters, Installation of diff. Temperature Elements i.e. Thermocouples, RTDs, and
Pyrometers, Infrared Temperature Detection etc and their configuration and ranging in the Transmitters:
LEVEL: -: Dip Stick Level Measurement, Basic Sight Glasses, Float and Cable Arrangements, Ultrasonic,
Capacitance Probe | Radiation Point | Rotating Paddle | Radar Level System | Interface Measurement |
Hydrostatic Pressure | Open Tank Level | Zero Suppression/Elevation | Air Bubbler System
FINAL CONTROL ELEMENTS (CONTROL VALVES, ACTUATORS AND SWITCHES)::-
Control Valves: - Maintenance and Troubleshooting of Sliding Stem Valves (Globe, Gate and Diaphragm
Valves), Rotary Stem Valves (Ball, Butterfly and Disc Valves), Volume Booster, Power Cylinders, Directional
Control Valves and Motorized Valve. Positioners.
Safety Valves :- Direct actuated Safety and Relief Valves, Pilot operated Valves, Rupture Discs
FIELDBUS ::-

5. Fieldbus FOUNDATION (H1 and HSE) & PROFIBUS (PA and DP) Systems, FISCO and FNICO Installation
Design, Voltage/Current and Cable calculations, Online & Offline Fieldbus Configuration in DCS and Field
Installation of :- H1 and HSE Cabling, Linking Device, Power Conditioner/Feed Module, Termination Unit,
Overvoltage Protection, Field Barrier, T-Junctions
ANALYSERS :: -
SWAS, pH, Conductivity, DO, Silica, Phosphate, Chlorine, Ammonia, Sodium
EDUCATION
Bachelor of Engineering in Electronics from Maharana Pratap College of Technology, Gwalior
in the year of 2003 with 68% marks.

6. Fieldbus FOUNDATION (H1 and HSE) & PROFIBUS (PA and DP) Systems, FISCO and FNICO Installation
Design, Voltage/Current and Cable calculations, Online & Offline Fieldbus Configuration in DCS and Field
Installation of :- H1 and HSE Cabling, Linking Device, Power Conditioner/Feed Module, Termination Unit,
Overvoltage Protection, Field Barrier, T-Junctions
ANALYSERS :: -
SWAS, pH, Conductivity, DO, Silica, Phosphate, Chlorine, Ammonia, Sodium
EDUCATION
Bachelor of Engineering in Electronics from Maharana Pratap College of Technology, Gwalior
in the year of 2003 with 68% marks.