O2D Group, Uses two varieties of Mangoes to produce its superior Quality Mango Pulp – Alphonso and Totapuri. Alphoso, With a warm Sweet taste is sometimes pleasantly tart. It is considered one of the tasitest fruits of India Because of its Rich Aromatic Flavour. Totapuri is a perfect blend of Sweetness and acidity. Both Alphonso and Totapuri are excellent sources of Vitamin A and C.
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Mango Pulp Process Overview
1. O2D SHIPPING &
TRADING
P R I V A T E L I M I T E D
MANGO PULP
A S E P T I C B A G / T I N P R O C E S S
2. We are O2D Shipping & Trading Private Limited, of O2D Group a leading Trading
and Shipping solutions provider to clients across the globe.
Incorporated in India in 2012, we have goal to achieve an annual turnover of US $
1 billion and trading volumes in excess of 1 Million Tonnes per annum. Powered
by a strong professional team of employees spread across geographies, we have
the reach and scale to service our clients across the globe. Delivering both
competitive rates in transport and smooth transits with ethical business practices
without compromise on quality & services. Our dedicated shipping division adds
another dimension of value for our customers.
Reliability has been one of the key drivers of our growth. We believe in timely
execution of contracts and delivering our commitments to the satisfaction of both
suppliers and buyers. As part of O2D Group we proudly live by our values and
demonstrate them through our conduct in all business transactions.
We have standard operating procedures (SOPs) for our business processes which
act as an enabler in a growing business and at the same time we have robust Risk
Management practice and policies, which help us to monitor and manage the
business risks in a highly volatile business environment.
O 2 D S H I P P I N G & T R A D I N G
OVERVIEW
C O N F I D E N T I A L - F O R P R I V A T E C I R C U L A T I O N O N L Y | M A N G O P U L P - O 2 D S H I P P I N G & T R A D I N G P V T L T D | 0 2
3. MANGO
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Mango is a seasonal fruit, considered to be among the most
superior varieties of the fruit in terms of sweetness, richness and
flavour.
The variety is named after Afonso de Albuquerque, a Portuguese
general and military expert who helped establish Portuguese
colonies in India. The Portuguese introduced grafting on mango
trees to produce extraordinary varieties like Alphonso and
Totapuri. The fruit was then introduced to the Konkan region
in Maharashtra, Goa, Gujarat and some parts of southern states
of Tamil Nadu, Karnataka and Kerala.
The Alphonso is also one of the most expensive varieties of
mango and is grown mainly in western India including places
such as Sindhudurg, Ratnagiri and Raigad districts and in
the Konkan region of India. Each mango weighs between 150 and
300 grams (5.3 and 10.6 oz).
Mango Pulp is made from selected variety mangoes, ripened
under controlled atmosphere conditions.
4. PROCESS
• SEGREGATING
• CUTTING
• DE-STONING
• REFINING
• FILLING
• PACKING
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5. PROCESS
SEGREGATING
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6. C O N F I D E N T I A L - F O R P R I V A T E C I R C U L A T I O N O N L Y | M A N G O P U L P - O 2 D S H I P P I N G & T R A D I N G P V T L T D | 0 6
Removal of Fruit Skin & Seed through Exit Chamber
Refining twice by extracting fibers resulting pure mango pulp
PROCESS
CUTTING, DE - STONING & REFINING
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• The preparation process includes
cutting, de-stoning, refining and packing.
• In case of aseptic packing the pulp is
sterilized and packed in aseptic bags.
• The refined pulp is also packed in
cans, hermetically sealed and retorted.
• Frozen pulp is pasteurized and deep-
frozen in plate freezers.
• The process ensures that the natural
flavour and aroma of the fruit is retained
in the final product.
Fully Automatic Aseptic Bag Process Chambers Curing Pulp
PROCESS
ASEPTIC PROCESS
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Fully Automatic Aseptic Bag Process Chambers.
PROCESS
ASEPTIC PROCESS
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Pre cooled Pulp is filled in Aseptic Bags and placed inside the drum sealed.
PROCESS
FILLING & ASEPTIC PACKING
Mango Pulp is packed in aseptic bags of 55-gallon capacity in open top steel drums. Aseptic
packaging in 20kg bag in 7 ply carton can also be provided with prior consent.
10. C O N F I D E N T I A L - F O R P R I V A T E C I R C U L A T I O N O N L Y | M A N G O P U L P - O 2 D S H I P P I N G & T R A D I N G P V T L T D | 1 0
PROCESS
TIN PROCESS - CURING
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PROCESS
TIN PROCESS - FILLING & PACKING
Canned product is packed in A-10 size can and hermetically sealed and retorted. Six cans are packed in 5 ply cartons provided with separators.
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PROCESS
TIN PROCESS - FILLING & PACKING
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PROCESS
TIN PROCESS - PACKING
Mango Pulp is packed in aseptic bags of 55-gallon
capacity in open top steel drums. Aseptic
packaging in 20kg bag in 7 ply carton can also be
provided with prior consent.
Canned product is packed in A-10 size can and
hermetically sealed and retorted. Six cans are
packed in 5 ply cartons provided with separators.
Frozen pulp is packed in food grade polythene
bags of 5 kg. Four bags are packed in staple-less,
self-locking cartons and shrink-wrapped.
14. C O N F I D E N T I A L - F O R P R I V A T E C I R C U L A T I O N O N L Y | M A N G O P U L P - O 2 D S H I P P I N G & T R A D I N G P V T L T D | 1 4
PROCESS
DRUM PROCESS - PACKING
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Essentially a prime table fruit, Mango Pulp is perfectly suited for
conversion to juices, nectars, drinks, jams and fruit cheese or to be had by
itself or with cream as a superb dessert. It can also be used in puddings,
bakery fillings, fruit meals for children and flavours for food industry, and
also to make the most delicious ice creams, yoghurt and confectionery.
The exotic aroma of the product makes it suitable for blending with
mango pulp of other varieties.
MANGO - USAGE
16. SPECIFICATIONS
C O N F I D E N T I A L - F O R P R I V A T E C I R C U L A T I O N O N L Y | M A N G O P U L P - O 2 D S H I P P I N G & T R A D I N G P V T L T D | 1 6
T.S.S. (Degree Brix) Min. 16 Min. 16
Acidity (% as C.A.) Aseptic & Frozen Canned
Anhydrous w/w Max. 0.90% Max. 0.90 %
pH
3.6 to 4.0
Packing
Aseptic & Frozen
Canned
Viscosity(Brookfield)
Min. 2200 cps at 20 degree C
16 degree Brix
Min. 2500 cps at 20 degree C
16 degree Brix
Packing Aseptic & Canned Frozen
Total plate count Max. 50/GM Max. 5000/GM
Yeast and Mould Max. 50/GM Max. 1000/GM
E.coli Nil Nil
17. SPECIFICATIONS
C O N F I D E N T I A L - F O R P R I V A T E C I R C U L A T I O N O N L Y | M A N G O P U L P - O 2 D S H I P P I N G & T R A D I N G P V T L T D | 1 7
Weight per Pack
Gross Wt. ( in Kg.) Net Wt. ( in Kg.)
Aseptic pack in 55 gallon
235 215
Aseptic pack in 20 kg
21.8 20
Canned pulp in carton
21 18.6
Frozen in carton
21 20
Note:-
These are our basic specifications. However,
the product can be made as per buyer's
specifications depending upon the final use of
product and country of import.