The document discusses electronic batch record (EBR) systems in the pharmaceutical industry. It begins by explaining that pharmaceutical companies have traditionally used paper-based batch records but are now shifting to EBR systems to reduce paperwork. It then covers the benefits of EBR systems, such as improved accuracy, reduced costs and cycle times. The document also outlines four types of EBR systems - paper, document management, data collection and manufacturing execution - and discusses challenges in implementing EBR systems. It concludes that EBR systems can significantly reduce the burden of paperwork in pharmaceutical manufacturing.
Electronic batch record management in pharmaceutical industry
1. BY: SADHISH JAIN
MBA PM-07
ROLL NO.44
ELECTRONIC BATCH RECORD
MANAGEMENT IN
PHARMACEUTICAL INDUSTRY
2. Electronic Batch Recording System
Every phase of research & development, manufacturing,
quality control and product distribution must be
thoroughly documented and reviewed at every phase.
Maintenance of these records is vital to the day-to-day
operation of every pharmaceutical company manufacturing
or marketing drugs and is necessary for establishing a
detailed audit trial for every lot of product manufactured.
Pharmaceutical companies have traditionally used paper
(hard copy) to maintain production batch records (PBR).
Also known as master production batch records (MPBR).
Many companies are realizing that the burden of
paperwork can be lessened with the use of computer system
designed to manage this information.
3. Continue..
In 1997 the FDA began to accept electronic batch
records systems. Since then, more and more
manufacturers have recognized the advantages of
automating the process of controlling batch records.
Electronic Batch Record is designed for
comprehensive data collection, operator work
instruction execution and electronic batch record
reporting.
EBR displays batch records and manufacturing work
instructions online, providing the advantage of
paperless data recording.
4. Continue…
A successful implementation of an EBR system can
be challenging.
If not applied effectively it actually increase the
burden of compiling batch records.
EBR software system is available in wide Variety so it
is very much difficult to select suitable one.
5. Benefits Of EBR System
Reduced cycle times.
Improved accuracy & consistency of batch record.
Cost avoidance.
Increased speed of product changes and product
introductions.
Electronic batch record helps to improve productivity.
Helps to identify wrong material, expiry material.
Reduction of administrative work for maintaining
manufacturing documents.
Reducing the number of lost batches.
6. Strategic Option
Four Types
Paper System
Document Management
Systems
Data Collection System
Manufacturing Execution
System
[MES]
7. 1.Paper system
It is the traditional method of maintaining the entire
batch record on paper forms and computer
printouts.
A Research estimates that 80-90% of
pharmaceuticals are using this kind of
system till now.
The movement of EBR has been slow.
8. 2.Doc. Management System
The paper documents are created during the
production process and they are scanned into
system.
This can be performed at either intervals throughout
the production process, or when
production is completed.
9. 3.Data Collection System
This type of system captures batch record
information during the production process.
Instead of paper the operators type the information
into a data capture device or
transfer it from manufacturing
equipment.
Data capture devices are : Desktop, PLC, PDA etc.
10. 4.Manufacturing Execution System[MES]
Lacks the ability to capture all necessary data &
summarize it in a format useful as a batch record.
It can be integrated with much of the
equipment and system used in
production.
11. Challenges
All the companies realized that paper work are lessened
with use of EBR system so they are moving for paperless
manufacturing environment.
FDA also forcing companies to switch completely into
electronic based system.
Before implementing EBR system it is important to
understand the capabilities of the supporting system.
It is important that manufacturers develop a strategic
plan for their implementation and validation
This plan should include the objective of the system
supported by a return- on-investment analysis.
12. Conclusion
From Above the Case it is concluded that the burdens of
paperwork are lessened with the use of EBR systems,
which has many advantages for the pharmaceutical
industry.
Most of the pharmaceuticals are moving to paperless
manufacturing environments and are implementing a
score of solution.
But still there are using of the traditional system.
Although The FDA accepts hybrid Systems, industry
analysts expect that this will not for last long.
As a result pressure may be placed on companies to
switch completely to EBR.