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BY: SADHISH JAIN
MBA PM-07
ROLL NO.44
ELECTRONIC BATCH RECORD
MANAGEMENT IN
PHARMACEUTICAL INDUSTRY
Electronic Batch Recording System
 Every phase of research & development, manufacturing,
quality control and product distribution must be
thoroughly documented and reviewed at every phase.
 Maintenance of these records is vital to the day-to-day
operation of every pharmaceutical company manufacturing
or marketing drugs and is necessary for establishing a
detailed audit trial for every lot of product manufactured.
 Pharmaceutical companies have traditionally used paper
(hard copy) to maintain production batch records (PBR).
 Also known as master production batch records (MPBR).
 Many companies are realizing that the burden of
paperwork can be lessened with the use of computer system
designed to manage this information.
Continue..
 In 1997 the FDA began to accept electronic batch
records systems. Since then, more and more
manufacturers have recognized the advantages of
automating the process of controlling batch records.
 Electronic Batch Record is designed for
comprehensive data collection, operator work
instruction execution and electronic batch record
reporting.
 EBR displays batch records and manufacturing work
instructions online, providing the advantage of
paperless data recording.
Continue…
 A successful implementation of an EBR system can
be challenging.
 If not applied effectively it actually increase the
burden of compiling batch records.
 EBR software system is available in wide Variety so it
is very much difficult to select suitable one.
Benefits Of EBR System
 Reduced cycle times.
 Improved accuracy & consistency of batch record.
 Cost avoidance.
 Increased speed of product changes and product
introductions.
 Electronic batch record helps to improve productivity.
 Helps to identify wrong material, expiry material.
 Reduction of administrative work for maintaining
manufacturing documents.
 Reducing the number of lost batches.
Strategic Option
 Four Types
Paper System
Document Management
Systems
Data Collection System
Manufacturing Execution
System
[MES]
1.Paper system
 It is the traditional method of maintaining the entire
batch record on paper forms and computer
printouts.
 A Research estimates that 80-90% of
pharmaceuticals are using this kind of
system till now.
 The movement of EBR has been slow.
2.Doc. Management System
 The paper documents are created during the
production process and they are scanned into
system.
 This can be performed at either intervals throughout
the production process, or when
production is completed.
3.Data Collection System
 This type of system captures batch record
information during the production process.
 Instead of paper the operators type the information
into a data capture device or
transfer it from manufacturing
equipment.
 Data capture devices are : Desktop, PLC, PDA etc.
4.Manufacturing Execution System[MES]
 Lacks the ability to capture all necessary data &
summarize it in a format useful as a batch record.
 It can be integrated with much of the
equipment and system used in
production.
Challenges
 All the companies realized that paper work are lessened
with use of EBR system so they are moving for paperless
manufacturing environment.
 FDA also forcing companies to switch completely into
electronic based system.
 Before implementing EBR system it is important to
understand the capabilities of the supporting system.
 It is important that manufacturers develop a strategic
plan for their implementation and validation
 This plan should include the objective of the system
supported by a return- on-investment analysis.
Conclusion
 From Above the Case it is concluded that the burdens of
paperwork are lessened with the use of EBR systems,
which has many advantages for the pharmaceutical
industry.
 Most of the pharmaceuticals are moving to paperless
manufacturing environments and are implementing a
score of solution.
 But still there are using of the traditional system.
 Although The FDA accepts hybrid Systems, industry
analysts expect that this will not for last long.
 As a result pressure may be placed on companies to
switch completely to EBR.
Companies Providing the EBR System
Electronic batch  record  management  in  pharmaceutical industry

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Electronic batch record management in pharmaceutical industry

  • 1. BY: SADHISH JAIN MBA PM-07 ROLL NO.44 ELECTRONIC BATCH RECORD MANAGEMENT IN PHARMACEUTICAL INDUSTRY
  • 2. Electronic Batch Recording System  Every phase of research & development, manufacturing, quality control and product distribution must be thoroughly documented and reviewed at every phase.  Maintenance of these records is vital to the day-to-day operation of every pharmaceutical company manufacturing or marketing drugs and is necessary for establishing a detailed audit trial for every lot of product manufactured.  Pharmaceutical companies have traditionally used paper (hard copy) to maintain production batch records (PBR).  Also known as master production batch records (MPBR).  Many companies are realizing that the burden of paperwork can be lessened with the use of computer system designed to manage this information.
  • 3. Continue..  In 1997 the FDA began to accept electronic batch records systems. Since then, more and more manufacturers have recognized the advantages of automating the process of controlling batch records.  Electronic Batch Record is designed for comprehensive data collection, operator work instruction execution and electronic batch record reporting.  EBR displays batch records and manufacturing work instructions online, providing the advantage of paperless data recording.
  • 4. Continue…  A successful implementation of an EBR system can be challenging.  If not applied effectively it actually increase the burden of compiling batch records.  EBR software system is available in wide Variety so it is very much difficult to select suitable one.
  • 5. Benefits Of EBR System  Reduced cycle times.  Improved accuracy & consistency of batch record.  Cost avoidance.  Increased speed of product changes and product introductions.  Electronic batch record helps to improve productivity.  Helps to identify wrong material, expiry material.  Reduction of administrative work for maintaining manufacturing documents.  Reducing the number of lost batches.
  • 6. Strategic Option  Four Types Paper System Document Management Systems Data Collection System Manufacturing Execution System [MES]
  • 7. 1.Paper system  It is the traditional method of maintaining the entire batch record on paper forms and computer printouts.  A Research estimates that 80-90% of pharmaceuticals are using this kind of system till now.  The movement of EBR has been slow.
  • 8. 2.Doc. Management System  The paper documents are created during the production process and they are scanned into system.  This can be performed at either intervals throughout the production process, or when production is completed.
  • 9. 3.Data Collection System  This type of system captures batch record information during the production process.  Instead of paper the operators type the information into a data capture device or transfer it from manufacturing equipment.  Data capture devices are : Desktop, PLC, PDA etc.
  • 10. 4.Manufacturing Execution System[MES]  Lacks the ability to capture all necessary data & summarize it in a format useful as a batch record.  It can be integrated with much of the equipment and system used in production.
  • 11. Challenges  All the companies realized that paper work are lessened with use of EBR system so they are moving for paperless manufacturing environment.  FDA also forcing companies to switch completely into electronic based system.  Before implementing EBR system it is important to understand the capabilities of the supporting system.  It is important that manufacturers develop a strategic plan for their implementation and validation  This plan should include the objective of the system supported by a return- on-investment analysis.
  • 12. Conclusion  From Above the Case it is concluded that the burdens of paperwork are lessened with the use of EBR systems, which has many advantages for the pharmaceutical industry.  Most of the pharmaceuticals are moving to paperless manufacturing environments and are implementing a score of solution.  But still there are using of the traditional system.  Although The FDA accepts hybrid Systems, industry analysts expect that this will not for last long.  As a result pressure may be placed on companies to switch completely to EBR.