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Alternative Testing Methods for
                   Aerial Shells in Consumer Fireworks
                                     and
                              Adult Snappers


                           Dr. Christopher J. Musto
                    Chemistry Division—Laboratory Sciences


The views in this presentation are those of the U. S. Consumer Product Safety Commission (CPSC)
staff and they have not been reviewed or approved by, and may not necessarily reflect the views of,
                                         the Commission.                                              1
• U.S. CPSC Fireworks Standards Development
• Review of AFSL’s Black Powder Equivalency Test
• Measuring Dynamic Pressure
   • Equipment
   • Software
   • Expertise
   • Results
   • Adult Snappers




                                                   2
Bethesda, MD   Rockville, MD




                               3
• In 2006, the CPSC put forth an advance notice
    of proposed rulemaking (ANPR) to amend the
    regulations for certain fireworks devices.

• Since 2011, CPSC staff has been considering
  possible alternatives to improve or clarify current
  regulations.

• In 2012, a new approach to assess blast overpressure
  of “whole-shell” aerial devices was evaluated.
      • http://www.cpsc.gov/PageFiles/138398/Fireworks-Status-2013.pdf

• Staff continues to explore easy yet effective testing
   alternatives.
                                                                    4
• Bans fireworks intended to produce audible effects …
   if the audible effect is produced by a charge of more
  than 2 grains of pyrotechnic composition.

• When the rule was written, consumer fireworks were
  typically made with a black powder expelling charge
  and flash powder in paper reports inside the shell.

• In implementing the rule, it has been assumed that
  the sound of a report was a surrogate for its explosive
  power.



                                                            5
Consumer       Consumer       Professional
Firecracker   Aerial Device   Aerial Device




                                              6
7
8
Staff initiatives:

• determine the potential risks associated with
   aerial devices due to blast overpressure

• coordinate with experts in the field

• develop a test to objectively determine overload
   limits

• ensure test methods are effective and safe



                                                     9
10
11
12
• Total pressure versus static pressure – different
  measuring techniques
• Magnitudes slightly different, but similar behavior
• Short rise time leads to strong pressure front
• Pressure wave velocity affects damage
                                                        13
• Dynamic Pressure Sensor Range:       0 – 500 psi

• Pressure Sensor Distance to Shell:   5.5 inches to center

• Data Acquisition Rate:               50,000 acquisitions per second

• Pressure Sensor Sensitivity:         10 millivolts per psi (1 volt = 100 psi)




                                                                                  14
Effects Containment   Dynamic Pressure
       Cage              Transducer
                                         15
3 grams of flash powder (5.5 inches from sensors)


            Peak: 167 psi
                            Average: 142 psi




                                                    16
17
18
19
20
21
22
• Large shells produce explosions with pressure waves that
  are similar to an M-80 at close range.

• Large shells are designed to function 100+ feet in the air,
  reducing risk of injury.

• The AFSL test can distinguish the power of black powder
   versus hybrid powder versus flash powder, but it does not
   consider how much powder is present in the shell.




                                                           23
Fused Firecracker (1 inch)                          Adult Snapper (0.7 inch)
                                                      1.00
    7.50


             Pressure: ~ 6.5 psi                      0.75
                                                              Pressure: ~ 0.88 psi
    5.00


                                                      0.50
    2.50




                                                  p
                                                  s
                                                  i
                                                      0.25




                                                  u
                                                  P
                                                  e
                                                  s
                                                  r
                                                  ,
p
u
P
e
s
r
,
i




    -2.50


                                                      -0.25
    -5.00

                                                      -0.50
    -7.50




            Adult snappers typically have 1/8 the energy of consumer firecrackers.
                                                                                                    24
• Experiments show the pressure associated with adult
   snappers is about 14% of the pressure from legal
   firecrackers.

• 16 CFR §1500.17(a)(8) limits firecracker-type devices
   intended to produce an audible report to 50 mg of
   pyrotechnic material.

• Devices, including adult snappers, are subject to FHSA
   labeling: “Use only under [close] adult supervision”.

• There is no evidence of mass detonation associated with
   boxes of 20 or cartons of 600 devices, when they are
   dropped from a height of up to 8 feet.
                                                            25
   www.cpsc.gov
   www.SaferProducts.gov (REGISTER)
   www.recalls.gov
   Recall Handbook (pdf) (Revised March 2012)
   Christopher Musto– 301-987-2090
   CMusto@cpsc.gov

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Consumer Fireworks Safety: 2012 Status Report

  • 1. Alternative Testing Methods for Aerial Shells in Consumer Fireworks and Adult Snappers Dr. Christopher J. Musto Chemistry Division—Laboratory Sciences The views in this presentation are those of the U. S. Consumer Product Safety Commission (CPSC) staff and they have not been reviewed or approved by, and may not necessarily reflect the views of, the Commission. 1
  • 2. • U.S. CPSC Fireworks Standards Development • Review of AFSL’s Black Powder Equivalency Test • Measuring Dynamic Pressure • Equipment • Software • Expertise • Results • Adult Snappers 2
  • 3. Bethesda, MD Rockville, MD 3
  • 4. • In 2006, the CPSC put forth an advance notice of proposed rulemaking (ANPR) to amend the regulations for certain fireworks devices. • Since 2011, CPSC staff has been considering possible alternatives to improve or clarify current regulations. • In 2012, a new approach to assess blast overpressure of “whole-shell” aerial devices was evaluated. • http://www.cpsc.gov/PageFiles/138398/Fireworks-Status-2013.pdf • Staff continues to explore easy yet effective testing alternatives. 4
  • 5. • Bans fireworks intended to produce audible effects … if the audible effect is produced by a charge of more than 2 grains of pyrotechnic composition. • When the rule was written, consumer fireworks were typically made with a black powder expelling charge and flash powder in paper reports inside the shell. • In implementing the rule, it has been assumed that the sound of a report was a surrogate for its explosive power. 5
  • 6. Consumer Consumer Professional Firecracker Aerial Device Aerial Device 6
  • 7. 7
  • 8. 8
  • 9. Staff initiatives: • determine the potential risks associated with aerial devices due to blast overpressure • coordinate with experts in the field • develop a test to objectively determine overload limits • ensure test methods are effective and safe 9
  • 10. 10
  • 11. 11
  • 12. 12
  • 13. • Total pressure versus static pressure – different measuring techniques • Magnitudes slightly different, but similar behavior • Short rise time leads to strong pressure front • Pressure wave velocity affects damage 13
  • 14. • Dynamic Pressure Sensor Range: 0 – 500 psi • Pressure Sensor Distance to Shell: 5.5 inches to center • Data Acquisition Rate: 50,000 acquisitions per second • Pressure Sensor Sensitivity: 10 millivolts per psi (1 volt = 100 psi) 14
  • 15. Effects Containment Dynamic Pressure Cage Transducer 15
  • 16. 3 grams of flash powder (5.5 inches from sensors) Peak: 167 psi Average: 142 psi 16
  • 17. 17
  • 18. 18
  • 19. 19
  • 20. 20
  • 21. 21
  • 22. 22
  • 23. • Large shells produce explosions with pressure waves that are similar to an M-80 at close range. • Large shells are designed to function 100+ feet in the air, reducing risk of injury. • The AFSL test can distinguish the power of black powder versus hybrid powder versus flash powder, but it does not consider how much powder is present in the shell. 23
  • 24. Fused Firecracker (1 inch) Adult Snapper (0.7 inch) 1.00 7.50 Pressure: ~ 6.5 psi 0.75 Pressure: ~ 0.88 psi 5.00 0.50 2.50 p s i 0.25 u P e s r , p u P e s r , i -2.50 -0.25 -5.00 -0.50 -7.50 Adult snappers typically have 1/8 the energy of consumer firecrackers. 24
  • 25. • Experiments show the pressure associated with adult snappers is about 14% of the pressure from legal firecrackers. • 16 CFR §1500.17(a)(8) limits firecracker-type devices intended to produce an audible report to 50 mg of pyrotechnic material. • Devices, including adult snappers, are subject to FHSA labeling: “Use only under [close] adult supervision”. • There is no evidence of mass detonation associated with boxes of 20 or cartons of 600 devices, when they are dropped from a height of up to 8 feet. 25
  • 26. www.cpsc.gov  www.SaferProducts.gov (REGISTER)  www.recalls.gov  Recall Handbook (pdf) (Revised March 2012)  Christopher Musto– 301-987-2090  CMusto@cpsc.gov