This document provides wiring diagrams and connection information for generators. It includes voltage specifications for 50Hz and 60Hz generators connected in series star or parallel star configurations. Diagrams show connection points for circuit breakers, neutral wires, and notes specify tightening specifications for terminal nuts. The document also includes wiring diagrams for generator leads for different product models, with notes on conversion kits and requirements for phase copper spacers.

1. |D|
50Hz:
415V/240V
400V/.230V
380V/220V
60Hz:
480V/277V
440V/254V
380V/220V
^T^UUUL% ^JUUUL^V
SERIES STAR CONNECTION DIAGRAM
lc|
Circuit breaker side
F3 rT2 r-T1 r-^eutral
SERIES STAR
6 WIRE GENERATORS
NOTE A
SHUNT
|B| r4 V-T
Circuit breaker side
r2
10 (Neutral)
SERIES STAR
12 WIRE GENERATORS NOTE A
1:
u
METRIC I 592-0648
60Hz:
240V/139V
220V/127V
^JUUUL^°
^JUUUi^5
'T9
-Vy CiT3
PARALLEL STAR CONNECTION DIAGRAM
iDl
Circuit breaker side
r2
/-T10 (Neutral)
PARALLEL
STAR
12 WIRE
GENERATORS NOTE A
3X SHUNT
CABLES (PART OF
CONVERSION KIT)
•12
NOTE A: TIGHTEN M12 TERMINAL NUTS
TO 35+3.5/-3.5 N.m.
TIGHTEN M12 TERMINAL STUDS
TO 25+3.5/-3.5 N.m.
TO CONVERT SERIES STAR TO PARALLEL STAR
USE KIT 392-0650 FOR 6100 SERIES ALTS
AND KIT 390-9693 FOR 7000 SERIES ALTS
CONDUCTIVE SPACERS MUST BE FITTED TO
PHASE COPPERS (INDICATED T1,T2,T3) ABOVE
STATOR CABLES..
A 1E0279>C
1E0198W
1E0015Y
1E2733
1EOOTT
iBi
TIGHTENING
ILETTERS
ICONFIDENTIALITY
DRAWING - AUTOCAD
INTPR & TOL
DRN J.TODD
cH^C.HQLMES
APPD D.LAWSOhT
CON-
CEPT
PRE
PROO.I IPROD.IX
UNLESS OTHERWISE SPEORED
DIMENSIONS ARE IN mm
DIMENSIONS W/0 TOL ARE BASIC
SCAIX 1:1
£.
uim|Ufumi})fiiiif)i|
10mm 20 30
SHEET 1 OF 1
0
THIRD ANGLE
PROJECTiON'
01
00_
CHG
25MAY12
11JAN12 A|
CATERPILLAR INC.
THE: INFOftUADON HEREON IS THE PROPBtTT OF CATCWtliAR INC. AHO/OR rFS
sueaxARCS. WTHOUT WBTTEN poausstOH. ANY COPYWG, TRAHSUTTTAL TO
01HERS, AND AMY USE EXCEPT THAT FOR W«H IT tS LOANED IS PROWaTH).
DIAGRAM - WIRING
CGENERATOR LEADS')
592-0648 DK DESTX]
SUB W975 c|

2. -10_
THIS DIAGRAM IS FOR USE WITH :
P-PRODUCT: 2000 SERIES GENSETS,
POWERWIZARD 1.1+/2.1 CONTROL,
630A, 800A, 1250A, 1600A & 2000A CIRCUIT BREAKERS.
SIGNAL NAMES
;)Rcurr ID
A
v
7
7A
7B
70
7E
3
4
0
1
2
1A
3A
9
CL
;A1
Pt
P2
;P3
1
2
3
4
s
6
7
8
9
0
1
2
7
8
0
01
02
03
04
08
09
10
14
15
16
17
18
22
71
72
;10
;30
:50
;90
TH
1
2
3
I
;CR
•GN
;OLOUR
WH
fl/H
ft/H
ft/H
ft/H
?1
AM
IUH
WH
ft/H
/VH
IUH
A/H
ft/H
/VH
ft/H
ft/H
iK
AH
IUH
ft/H
/VH
IVH
VH
VH
M-)
w
AM
/VH
3K
A/H
3K
IVH
/UH
/VM
A/H
A/H
/VH
/VH
AM
NH
WH
ft)M
/VH
A/H
A/M
IUH
VH
3K
<D
/UH
/VM
/VH
A/H
w
/VH
m
/VH
/VH
WM
3N-YL
3K
3K
3K
3K
;u
3N-YL
DESCRIPTION
iATTERY POSmVE
CHARGING ALT POSITIVE SUPPLY
::UEL ON
:UEL ON RELAY
^RANK
»ANEL DC NEGATIVE
> VOLT SENSOR SUPPLY
:;USED PANEL POSmVE
EM£R. STOP
iMER.STOP
IMER, STOP LINK
SANOPY EMER. STOP
;ANOPY EMER. STOP
SPARE DIGITAL INPUT
CUSTOMER START
3ANEL ANALOGUE NEGATIVE
^AG PICK-UP (->
AW3 PICK-UP (<•)
SIGNAL TO STARTER MOTOR
ECM POWER
SPARE DIGITAL INPUT
-OWCOOLANT LEVEL INPUT
SPARE ANALOGUE INPUT 1
SPARE FAULT CHANNEL 1
SPARE FAULT CHANNEL 2
SPARE FAULT CHANNEL 3
SAN 1 (+)
SAN 1 (-)
;AN 2 (+)
SANZfc)
<M8S (MODBUS <•)
?S-IS5 (MODBUS -)
SPARE RELAY 7 OUTPUT (WO)
JiPARE^R^EJLAYJ OUTPUT <C)
SPARE RELAY 7 OUTPUT (N/C1
SPARE RELAY 8 OUTPUT IWO}
SPARE RELAYS OUTPUT (C)
SPARE RELAY 8 OUTPUT (N/C)
SPARE RELAY 4 OUTPUT (N/0)
SPARE RELAY 5 OUTPUT (N/0)
SPARE RELAYS OUTPUT (N/0)
C VOLTAGE SENSING (N)
C VOLTAGE SENSING (L3) BEFORE MC8
1C YOLTAGE SENSING (L2) BEFORE MC8
C VOLTAGE SENSING (L1) BEFORE MCB
W VOLTAGE SENSING (U) AFTCR MCB
W VOLTAGE SENSING (L2) AFTER MCB
W VOLTAGE SENSING (L3) AFTER MCB
>V ANALOGUE POWER SPEED ADJ.
ANALOGUE THROTTLE SPEED ADJ.
ANALOGUE GROUND SPEED ADJ.
SCM CONFIGURATION UNK
SCM CONFIGURATION LINK
SCM CONFiOURATtON LINK
TA W
VTA (.)
;T SENSING (L1)
:T SENSING (L2)
VT SENSING (L3)
VT SENSING RETURN (COMMON)
EARTH
-1 POVUER CABLE
-2 POWER CABLE
-3 POWER CABLE
1EUTRAL POWER CABLE
SCREEN
SARTH CABLE
SYMBOL LEGEND TABLE WIRE NAME DEFINITION HARNESS TABLE
±
m
MINITURE CIRCUIT BREAKER
EMERGENCY STOP PUSHBUTTON
FUSED AUTOMOTIVE RELAY
EARTH/GROUNO
CURRENT TRANSFORMER
PANEL TERMINAL
CONNECTOR
SCREEN CABLE
xxxx.xx»xx-xx
WiRE GAUGE
WIRE COLOUR
W)RE NUMBER
HARNESS tOENT
CIRCUIT 1DENT
COLOUR ABBREVIATIONS
^B8R£VtATION
3K
^u
3N-YL
TO
WH
DESCRIPTION
SLACK
30PPER
3REEN-YELLOW
;tED
/VH)TE
IDENT
HARNESS AS
<
WR
H
j
<
N
p
R
T
D
?ART NO.
t75-!246
461-8982
(61-8990
i45-1117
MS-1116
t19-9428
i8&^>966
154-2560
a54-2559
2-tO-046S
»61-S991
392-0649
rac
rac
rec
rec
rsc
:HG -oc
3H2&3
5H3
3H2
3H2
3H3
5H2
3H2
3H2
3H3
3H2
3H2
3H2
3H3
3M2
3H3
3H3
3H3
3H3
3H3
DESCRIPTION
CONTROL PANEL
WR WIRING
ENGINE
;'W2.1 COMMS OPTION
W WIRING
CANOPY E-STOP
E-STOP LINK
CHARGE ALTERNATOR
3ASEFRAME TO CUSTOMER EARTH
BATTERY-VE
3ATTERY +V6
3ATTERY LINK
'LTERNATOR TO CUSTOMER EARTH
3R6AKER BOX TO PANEL BOX EARTH
530A POWER LOOM
iOOA POWER LOOM
1250A POWER LOOM
1600A POWER LOOM
;OOOA POWER LOOM
ABBREVIATIONS
ABBREVIATION
A.C
WR
CANOPY E-STOP
CHARGE ALT
DC
£CM
ECMR
ICR
:-STOP
ETH
MCB
TERM
DESCRIPTION
LTERMATING CURRENT
UTOMAT1C VOLTAGE REGULATOR
CANOPY EMERGENCY STOP PUSHBLHTOI
CHARGING ALTERNATOR
31RECT CURRENT
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE RELAY
ENGINE CRANK RELAY
:>ANEL EMERGENCY STOP PUSHBUTTON
EARTH/GROUNO
MINIATURE CIRCUIT BREAKER
3ANEL TERMINAL
ECM INFORMATION
IN
7
8
4
2
6
8
0
2
3
6
1
2
3
5
7
0
1AME
WALOG SENSOR POWER
WALOG SENSOR RETURtS
DATA LINK (+)
?ATAUNK(-}
WALOG THROTTLE
DROOP/tSOCH CONTROL
I193S (-)
11939 SHIELD
3ROOP/ISOCH CONTROL
m
11939^)
^B
^B
>ROOP/tSOCH CONTROL
e
NJECTION DISABLE
B
8
B
<EY swrrcH
DESCRIPTION
iVANALOS POWER
NALOG RETURN
VTAfCAT W
VTA/CAT (-)
SPEED ADJUST
;CM CONFIGURATION FOR DROOP/ISOCH CONTROL
:AN A (-)
^AN A SHIELD
MM_CpNFIGURAT|ON FOR DROOPflSOCH CONTROL
3ATTERY (+)
SAN A (+)
3ATTERY (+)
3ATTERY W
1CM CONFIGURATION FOR DROOP/1SOCH CONTROL
3ATTERY (-)
3ATTERY SWITCH M
3ATTERY (-)
iATTERY (-)
iATTERY (-)
<EY SWITCH
l^^^^l
[^^"rJ.?^
[»a=Ba: C—t:..,
teto-ri

3. MODBUS RS84;
ITERM .
rERM4-
CAN 2 DATA LINK^ERM.
;RM
PW2.1 ONLY — — —
CBL"E2:6S^2 WH-18
C9L.€2:ee-E1 BK-18
CBL-e2:SCR.€3 CU-20
C8L-ei:63-&iWH.18
C8L-ei:G4.ei 8K-18
C8t-ei:SCR.£3 CU.20
3C^HSWH-16
MAGNETIC PICKUP
ECM
30^6WH-16
3(WM14WH*16
3&A3SVAW6
J1.PIN3 ANALOG RTM
J1-PtN2 5V ANALOG POVhER
J1-P1N17PRCX3. ANALOG 3
J1-PINOTBATT-
J1-P)NS6GNOSW13
J1.PIN18 OtGtTAL RTN
J1-PIN46GNOSW9
J14>INSATA/CAT+
JI-fWSATA/CAT-
J1.PIN62 + 6ATT SW 1
J1.P1N42 CAN A SHIELD
J1-P1N34 CAN A-
J1-P)N50CANA+
J1-PIN48BATT--
J1-P1N52BATT+
J1.PINS3 BATT +
J1-PIWO KEY SW
J1^*tNS1 BATT -
J1.PIN63 BATT-
J1-PIH6S BATT -
C8t.-C3:4l-C2VW-ia
C8t-C3:42-C1 BK-tS
CBL-C3.:SCR-C3 CU-20
C8L-C2:316-C3 WH-18
C8L-CZ:314-C2 8K-18
C8L-C2:315^:1 R0.1B
C8L-C2:SCR-C5 CU.20
322.C1 WH.18
31&-C3WH-18
317-C2 WH-lfl
371.04 WH-18
372-CSWM-ia
30<:27WH-ia
CBL-C.S:SC!t-C3 CU.20
C9t.-CS^2-C1 SK-18
C8L-C5:61-C2WW-1S
S3A-C11WH-1B
53A-C10WH-16
S3A-C9WH-16
£3A-CaWH-16
S-C17VUM-16
S-C1SWK-16
S-C16WH.16
LOWCOOLA^^• LEVEL—
(STD)
7-C18WH-18 — I12.0]
S-C13VW-16
tCL-C14WH-18 — I13.G)
[12,H) .—.......... S-eZ2VW-te
S-C22VUH-16
[i».n
U7.F]
LCt.-C14WH.1S
7.C18WH.18
51A<:21 W~t6
CBt.-A8:41-A2WH-t8
C6L-A8:42-A1 8K-I8
CSUAB:SCR.A3 CU-20
CBL-A3:316-A3WH.1S
CBL-A3:314^2 8K-1&
CBL-A3:31S-A1 R&-18
C8l.-A3:SCR-A5 CU.20
322-A1 WH.18
31frA3WH-ia
317^2VW-1B
TERM 1:
TERM 14
TERM IS
TERM 16;
TERMS
TERM s IECM CONFIGURATION UNK
! TERM'°(S=<^lilKliVo^°oR4ioNs>
TERM 1:
:NGINE SPEED ADJUST
IHGURATION OPTIONS)
371.A& WH-18
372-At OVW-tS
T1
J A B C
r r f
K.F]
(?,G] STMOSWK-IB
m]>ELECTRONIC SERVICE TOOL
3<^A115VW-16
^A33VM'1G
IS.K)
Etfl
C8L-A2^1-A2 WMfl
C8L-A2:62-Al BK-16
C8t.-AZSCR.A3 CU-20
CANOPY-
S-STOP (OPT)
CBL-A6:SCR-A3 CU-20
CBL-A6:62-A1 8K-18
CBL.-A6.51-A2 WW.18
-UNK—
H-C1
C8L-A7:61-A2 VuH-1 &
CBl..A7;e2-A1 6K.ia
CBL-A7;SCR-A3 CtS-W
PW 2.1 ONLY -
TERM36CJZ33— 67-A46VW-18 —f
63-A43WH.1B
72^A50VW.ia
69.AS4WM8
70^47 WH.18
67-A46W+.18
M:, I I E-STOP (STD)
17&-H1 WW-ia
S-A112WH-16
7-A3SWH-18
7-A38WH-ia
7-A3SVW-1S
7-A40VW-ia
7.A41 WH-18
7-A42WH-18
5-A111 WH-16
S3A-A18WM-16
LCt.-A4SVUW.ia •-"" • • • [^.c]
F.EI
S3A-A116WH-16 —{6£i
l-ftSQWH-tG
S3A^.19VW-16
7-A43WH-16
17.A29 WH.18
51/WViS WH-I6 "• (4.GJ
3CM;27W-MS " " [i2.I]
1-C26WH-10
P.E1
iw.n
1-AS1 VWM6
51A-A28WH-16 —j
17.A30 WH-1S
A^34WH-18
7^S3VW.16
7.A27WK.16
4-A34WH-1S
3-A33WH-16
3A-A26WH-18
7.A27W+.16
7-A44WM8 —fS.J}
7-A24WH-16 —[4.M]
7-A43WH.16 —(1&.G]
— STD LINK —
I (FOR NORMAL OPERATION)
(LINK TERM S & TERM 6)
p.G] — S3A^AH6WH-16
7.A57WH-16
(FOR SERVICE ONLY)
(LINK TERM 6 S TERM 7)
—ECM POWER LINK—
TERM 17
TERM IS
SPARE RELAY OUTPUTS[ .^^ ^
SPARE DIGITAL INPl
R6FShuB^_3<2.0}
REF Shtt<>t_3-{8.0i
CSO-A55WM.18
C9&^108VW.18
YGN.A104GN.VL-16
Y<3M-A1(»2GN-YL-16
YGN-A105GN.YL-16
6^
•1—L
CONTROLLER ETH
SPARE ANALOG 01
] TERM 25 F^~—
It
! TERM 26 F~^
so-Aesvw-ia
e^A7ovw-ie
87-A71 VW-1S
LCt.A4SVW.18
SS^JSVW'IS
2S.A76VW.16
SP1.A7TWH-18
SPZ^TSWH-16
SP3.A7SVW.18
SA1.A80WH-1S
SV.A81 WH-.16
MOOfiUSCOWUOM
CAM2DATAUHK*
'OATAUMK.
CAN20ATAUMK$HtEtD
PASSIVE ANALOG W 3 -
PASSIVE AMALOG IN 2 .
MPUfN
MPURCTUftN
CAW10ATAUWK*
CANT DATA UNK-
CAN1 DATA UNK SHIELD
RELAY 7 C
RELAY SHC
RELAY 7 NC
R£ LAYS HO
RELAY 7 HO
RELAY 1C
RELAY 1 C
RELAY 3 C
REIAY4C
RELAYS C
RELAY 6 C
DKsrrAtiM-t
D»GmUJH2
BATT-
RElAY-tHO
REIAYZHO
RELAY 3 HO
6ATr+
R61AY$MO
REIAY5WO
REIAY -< NO
OtGrTALIN3
OKSTTM.IH4
DtGmUHS
OKOTAUMS
OtGtTALIN?
DtGTTALINa
fASSIVE. ANALOG IN 1 +
SENSOR SUPPLY (SW)
YGt+A101 GW-YL-16
n 1REAKER BOX ETH
|.,K;"ISS;?i'3-e:
PANEL BOX ETH
-S—I- -I—7—t-
S®3CT=^
[•aast tSSfei;

4. ja_i_1Z. JB_|_15_|_W_]_13_ J_i0____l_ _1_2_I_L
r
-1600AHARNESS-
r-
r SERIES DELTA- — - — -— -
I CONNECT TO
AL7ERNATOR
'<
r -PARALLEL STAR— -
1 Y-
L____
1 ^---
L1-UJ1 BK-0
L1-UK1 BK-0
L1-UL1 BK-0
L1-UM1 BK-0
L1-UN1 BK-0
L2-VJ1 BK-0
L2-VK1 BK-0
L2-VL1 BK-0
L2-VM1 BK-0
L2-VN1 BK-0
L3-WJ1 BK.-0
L3-WK1 BK-0
L3-WL1 BK-0
L3-WM1 BK-0
L3-WN1 BK-0
N-NJ1 BK-0
N-NK1 BK-0
N-NL1 BK-0
N-NM1 BK-0
N-NN1 BK-0
-^
r
2000A HARNESS -
r-
>
CONNECT TO
BREAKER I
CONNECT TO
ALTERNATOR
<
y Y.
L1-UP1 BK-0
L1-UR1 BK-0
L1-UT1 BK-0
L1-UU1 BK-0
L1-UV1 BK-0
L2-VP1 BK-0
L2-VR1 BK-0
L2-VT1 BK-0
L2-VU1 BK-0
L2-W1 BK-0
L3-WP1 BK-0
L3-WR1 BK-0
L3-WT1 BK-0
L3-WU1 BK-0
L3-WV1 BK-0
N-NP1 BK.-0
N-NR1 BK-0
N-NT1 BK-0
N-NU1 BK-0
N-NV1 BK-0
-^
>
CONNECT TO
BREAKER
_^ L-___________.
•J/
r
-1250AHARNESS-
- 800A HARNESS -
CONNECT TO
ALTERNATOR
L1-UC1 BK-0
L1-UE1 BK-0
L2-VC1 BK-0
L2-VE1 BK-0
L3-WC1 BK-0
L3-WE1 BK-0
N-NC1 BK-0
N-NE1 BK-0
CONNECT TO
CONNECT TO.
ALTERNATOR
L1-UF1 BK-0
L1-UG1 BK-0
L1-UH1 BK-0
L2-VF1 BK-0
L2-VG1 BK-0
L2-VH1 BK-0
L3-WF1 BK-0
L3-WG1 BK-0
L3-WH1 BK-0
N-NF1 BK-0
N-NG1 BK-0
N-NH1 BK-0
--
.CONNECT TO
L______-_______.
r -SERIES STAR -
AC ALTERNATOR
N X2E2 El V V,
LT-U_l_i_i
L1-UA1 BK-0
L2-VA1 BK-0
L3-WA1 BK-0
N-NA1 BK-0
- 4P BREAKER-
630A
-3P BREAKER-
!EF Sh«Bt_2-{9.C] REP Sho«Ui<9,Cl C90-A55WH.18
cso^AsswM-ie
C30-A&4WMB
CKW83WH-18
ICfrASZWH-IS
109-A89WH-1B
HO^WWH-18
10t.ASSWH.18
LEROY AVR —
A-CG
2l.A63WH.16
X2-A61 WH-18
5+-A60WH-18
X1-AS9WH.18
2Z-AS8WH-1B
F*-A5$WH-1(
PWJ.1+JZ.1
GEHACKElTTftAL
'~s?=~"
=£^?£^
oa-s CS.te
-I—2—I ' ~ 1

5. -15_|_
ADDITIONAL INFORMATION
TERMINAL TABLE
_L
(2)
®
(3D
1^=0==11 L
®
SJ
Was
IQfflg
^
MCB1
MCB2
MCB3
MCS4
CURRENT RATING
>A
>A
>A
t6A
;IRCUIT DESCRIPTION
.1 SENSING (AC)
3. SENSING (AC)
-3 SENSING (AC>
3ANEL SUPPLY (OC)
ERM NO.
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
s
6
7
8
9
0
1
2
3
4
5
6
7
ft/IREIO
!4
>3A
t22
118
117
>16
tU
t15
3CR
)0
is
17
)9
>3
3P1
5P2
3P3
3A1
iV
>0
>1
i2
3CR
n
58
r2
>9
ro
)7
rrH
3ESCRIPTION
JNFUSED BATTERY Z4V SUPPLY
3ATTERY NEGATIVE
BATTERY NEGATIVE (FOR REMOTE STARTS
REMOTE START INPUT
3LANK (RESERVED FOR ECM LINK)
;UEL CONTROUECM POVUER
:USED 24V PANEL SUPPLY
ilANK (RESERVED FOR ECM LINK)
^CM INPUT (FOR 60HZ)
;CM DiGtTAL GNO
;CM INPUT (FOR DROOP MODE)
3LANK (RESERVED FOR ECM LINK)
;CM ANALOG NEC (FOR SPEED ADJUST)
ECM 5V OUTPUT (FOR SPEED ADJUST)
=CM SPEED ADJUST INPUT
SABLE SCREEN GROUND.
<ELAY OUTPUT
WtAY OUTPUT
<EIAY OUTPUT
DIGITAL INPUT
31CITAL INPUT
DIGITAL INPUT
DIGITAL INPUT
3)GrTAL INPUT
1.NALOG INPUT
iV SUPPLY FOR POWERWIZARO ANALOG INPUT
3NO REF FOR POWERWIZARD ANALOG INPUTS
;AN-
;AN-»-
:AN SHIELD
:?ELAY OUTPUT COM (PW2^ ONLY)
=iEtAY OUTPUT COM (PW 2.1 ONLY)
^EELAY OUTPUT N/C (PW2J ONLY)
^EELAY OUTPUT N/C fPW2J ONLY)
^ELAYOUTPUT N/0 (PW 2.1 ONLY)
^ELAY OUTPUT N/0 (PW 2.1 ONLY)
SARTWGROUND
FERM NO.
M
a9
<0
t1
<z
t3
/V1REIO
i5
i6
3CR
i3
>4
3CR
DESCRIPTION
14008US RSM5 POS (PW 2.1 ONLY)
KODBUS RSMS NEG (PW 2.1 ONLY)
HODBUS RSM5 SHLO (PW 2.1 ONLY)
^AN 2 DATA LINK POS (PW 2.1 ONLY)
^AN 2 DATA LiNK NEG (PW 2.1 ONLY)
:AN 2 DATA LINK SHLO fPW 2.1 ONLr>
- CE OPTION AVR -
r -SERIES STAR
AC ALTERNATOR
ll I
mw
x
AUTOMATIC VOLTAGE REGULATOR
GTR7-TH4E
^
M
L_ _ _ _ - _ _ _ _
ECM CONFIGURATION
(50 HZ) ISOCHRONOUS
CTOECMPIN56)
(TO ECM PIN 18)
fTO ECM PIN 46)
322-C1 WH-18
3-!8-C3WH--t8
317-C2WH.18
TERMS
TERM 9
TERM 10
TERM 11
TERM 12
(TO ECM PIN 56}
(TO ECM PIN 18)
(TO ECM PIN 46) —
32.2-C1 WH-18
318-C3WH-18
317-C2WH-18
I—I TERM 8
—P'R"-""-"} TERM 9
—F-H—ITFRMin
TERM 11
^Z] TERM 12
(50 HZ) DROOP MODE
(TO ECM PIN 56)
<TOECMP1N 18)
CTO ECM PIN 46)
322-C1 WH-18
318-C3WH-18
317-C2WH-18
(60 HZ) tSOCHRONOUS
(60 HZ) DROOP MODE
TERMS
TERM 9
TERM 10
TERM 11
TERM 12
fTO ECM PIN 56)
CTOECMPIN18) —
(TO ECM PIN 46)
322-C1 WM-18
318-C3WH-18
317-C2WH-18
EZZ3TERM8
—EfiZ3 TERM 9
—EE2ZDTERM 10
TERM 11
[TERM 12
I NOTES:.
I.LINK TERMINALS 10 AND 11 FOR DROOP MODE
-LINK TERMINALS 9 AND 10 FOR 1800 RPM
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P-PRODUCT: 2000 SERIES GEN-SETS
CONTROL PANEL & AVR OPTIONS
SIGNAL NAMES SYMBOL LEGEND TABLE WIRE NAME DEFINITION
CIRCUIT ID
7
20
59
EF1
EF2
90
88
39
87
or
SA1
233
232
231
35
98
23
131
132
133
139
314
315
316
SCR
/T1
1/T2
51
S2
:OLOUR
AW
AM
NH
/VH
NH
AM
NH
A/H
A/H
A/H
A/H
WH
NH
/VH
/VH
/VH
/VH
/VH
fVH
A/H
ft/H
/VH
iK
m
ft/H
;u
WH
AM
/VH
ft/H
DESCRIPTION
:>ANEL DC NEGATIVE
=USED PANEL POSITIVE
.OWCOOLANTTEMP
SMUhTTTRlP
RESIDUAL CT
RESIDUAL CT
3ENERATOR RUN
COMMON AtARM
iUZZER
:UEL TRANSFER
31L TEMP
;UEL LEVEL
UXIUARY CONTACT - N/0
VJXIUARY CONTACT - N/C
tUXILIARY CONTACT - COMMON
OVERLOAD CONTACT
3VERLOAD CONTACT
OVERLOAD -PANEL SIGNAL
C AUXILIARY SUPPLY
C AUXILIARY SUPPLY
W AUXILIARY SUPPLY
1EATER SUPPLY
SPEED ADJUST
SPEED ADJUST
iPEED ADJUST
SCREEN
/OLTS ADJUST
/OLTS ADJUST
3ROOP CT
3ROOP CT
m
MINITURE CIRCUrT BREAKER
EMERGENCY STOP PUSHBUTTON
FUSED AUTOMOTIVE RELAY
EARTH/GROUND
CURREtfT TRANSFORMER
PANEL TERMINAL
CONNECTOR
SCREEN CABLE
xxxx.xxaxx-xx
WIRE GAUGE
WIRE COLOUR
WIRE NUMBER
HARNESS IDENT
CIRCUIT [DENT
COLOUR ABBREVIATIONS
ABBREVIATION
BK
cu
SN-Yt.
RD
VUH
3ESCRIPTION
3LACK
COPPER
3REEN-YEU.OW
SiED
/mn-E
ABBREVIATIONS
A>B8REVtAT}ON
c
WR
CANOPY E-STOP
CHARGE ALT
DC
ECM
ECMR
ECR
E-STOP
ETH
KCB
TERM
DESCRIPTION
U.TERNATING CURRENT
UTTOMATIC VOLTAGE REGULATOR
CANOPY EMERGENCY STOP PUSHBUTTO
CHARGING ALTERNATOR
3IRECT CURRENfT
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE RELAY
SNGINE CRANK RELAY
>ANEL EMERGENCY STOP PUSHBUTTON
SARTH/GROUND
KINIATURE CIRCUn- BREAKER
1ANEL TERMINAL
HARNESS TABLE
IDENT
-WRNESS AS
^A
38
sc
3D
EE
=F
30
"1H
JJ
<K
J.
UM
w
3p
3d
m
3S
rr
JU
/v
/VW
sz
_ PMG
'ART NO.
I9M166
I9M165
t80-1637
tSO-1637
t80-1652
tSO-1630
tSO-1636
161-6339
t91-9902
t91-9916
;4&^)465
i61-
i92-0649
t80-1653
t91-9911
S62-0449
192-4184
191-9906
t91-9913
t92-4184
191-9809
:HG
1
3
}
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3
-oc
3H2
3H2
3H2
3H2
3H3
3H2
3H2
3H2
3H2
3H2
3H2
5H2
3H2
SH2
3H2
5H2
3H2
SH2
SH2
3H2
3H2
SH2
3H2
3ESCRIPTION
/VATER HEATER - ENGINE
3ATTERY CHARGER & WATER HEATER - PANEL
SOMMON ALARM
3ENERATOR RUN
3UZZER
31L TEMPERATURE
:UEL LEVEL
AUXILIARY CONTACT
AUXILIARY CONTACT
OVERLOAD-PANEL
EARTH FAULTA-EAKAGE
3HUNTTRIP
3HUNTTRIP
-EROY AVR RZ50 WIRING
SPEED ADJUST
/OLTS ADJUST -R250 AVR
-ERQY AVR R450 WIRING
.EROY DROOP CT
-OW COOLANT TEMP
/OLTS ADJUST -R4SO AVR
=NGGA DROOP CT
JOLTS ADJUST-EVC600/800
-EROY PMG WRING
"TS—!' ' ' """""""" VS ———— t'"" =pT
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7. -I_1Z- JS_I_15_I_U_|_13. JJ_I_1B_
P-PRODUCT: 2000 SERIES GEN-SET
CONTROL PANEL OPTIONS
BATTER CHARGER & HEATER CIRCUITRY
JACKETWATER ne*>TSt
AUX INPUT
SUPPLY
TERM 45 I •1 *'"*".-} —•""""".""••"""""" las^eiwH-i
TERM 44
£WSWfB7G?n..1«
2WAY LINK
7HERUCXSTAT CO(*<£CTO(t
355HS5 Hi
BATTERY
CHARGER
PANEL TERMINALS
DC TERM 20
EARTH FAULT RELAY
EARTH FAULT/LEAKAGE T5/T6/T7
S-U.1 WH-18
74.L2WH.18
7-U.SVUH.18
5-U6VW.18
5&-LL7WH-ie
CB TERMINALS
FfERMI
S9^.LBWH.1B
CB TERM 1
:B TERM 2
C1.MMZWH-1S
C2.AIM1W-18-
CB TERMINALS
CBTCTMI I--' -I —7^<N]WH-ia
CB TERM 2 1----1 —SMN2m.<«
rsrrs DC SHUNT
TT DC SHUtfl-
RELAY VFC(PAC1)
E S-CC1VUH-1S
»a-CC2WH-18
00 TERM 2
I DC TERM 18
RELAY VFC(PGR1)
El M>D1 VW->8
SOO&2 WH.1S
DC TERM 2
DC TERM 17
CUSTOMER TO CONNECT TO tVC & N/0 RELAY CONTACTS AS REQUIRED
RELAY VFC(FTC1)
ONLY AVAILABLE FOR PW2.1 ONLY
DC TERM 14
DC TERM 15
DC TERM 16
SPEED ADJUST
CCt.-ftl At 4-RR2 WH-t •
Cet/R15)frAft3<
OIL TEMP
OT}•-• " • •" OT^TI'
ANALOGUE INPUT 1
PW CONTROLLER (C1) PIN 38
BUZZER
7-EE1 WH-18
PAA1^E2M+.1B
DC TERM 7
DIGFTAL OUTPUT 1
PW COt'fTROU-ER (C1) PIN 69
PAA1 OPTION FOR PW2.1 ONLY
BUZZER
i ?t- • • •"" 7-CE3 Wrt-t 8
j ^-—PAA1-E64WH-18
DC TERM 7
DC TERM 19
PAA1 OPTION FOR PW1.1+ ONLY
AUX CONTACT & OVERLOAD (T5/T6)
(Q1)AUX CONTACT
(SY) OVERLOAD CONTAC|T
AUX CONTACT & OVERLOAD (T7)
CB TERM 4
CB repM 5
(Q1) AUX CONTAC11
(SY) OVERLOAD CONTACJT
3 CB TERM 1
I CB TERM 2
CB TERM 3
CB TERM 4
CB TERM 5
FUEL LEVEL
DC TERM 25
DC TERM 7
DC TERM 2
OVERLOAD PANEL WIRING (T5/T6/T7)
PANEL TERMINALS
CB TERMINALS
DC TERM 2
DC TERM 21
C8 TERM 4
C8 TERM 5
PLEASE NOTE; FUEL LEVEL ALARMS ARE ACTIVATED AS BELOW;
LOW LOW FUEL LEVEL SHUTDOWN FL1 5»
LOW FUEL LEVEL ALARM FL2 17.5%
HIGH FUEL LEVEL ALARM FL3 95%
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