MANUFACTURE DRAWING 220V DC SYSTEM.pdf

COVER
e n g i n e e r i n g
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
B 20200303
1AP.252.0208WX
220V DC SYSTEM DIAGRAM
SOMA Karimun CFSPP 2X31MW Project
封面

30*5
30*5
30*5
EPC Contractor
Owner Engineer
Client
A
B
C
D
E
F
1 2 3 4 5 6 7 8
A
B
C
D
E
F
8
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6
5
4
3
2
1
Revision
Sheet
Project Title
Design,Supply,Installation and Commissioning of 225kV
Substation & associated compensation equipment :
Lot1:Kenema, Bikongor and Bumbuna(SL)
DOCUMENT NUMBER: 04
CLSG-SN-SS-EIB-L1-H-3006-04
充电屏馈电屏
馈电屏充电屏
30*5
30*5
20*3 20*3
30*5
支排
QPR101~104
支排
QPR201~204
Ø11 Ø11
200A 200A

220V DC SYSTEM SCHEMATIC DIAGRAM
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
B 20200303
1AP.252.0208WX
L12+
L12-
QDC1
LC1+
L22+
L22-
QDC2
PV12
QC101-QC164
LC2+
PA11
RS11
V PV13
PA21
RS21
GK11 GK21
FU1
FU1
V PV23
FU2
PV22
FU2
LC1- LC2-
Control load
Insulation detector
Control load
Control load Control load
Insulation detector
RS12
QFV1
FUB11
FV1
QA21
FUB12
QFV2
FUB21
RS22
FV2
FUB22
A
PA22
A
PV11
V
PV21
V
FU1 FU2
QC201-QC264
V
A A
QB1
MK
QB2
V
Discharge load
Discharge load
Battery bank1 Battery bank2
ZHIM1 ZHIM2
UPR101
L11+
L11-
R1
T1
S1
N1
HR1
UPR101~104
L21+
L21-
R2
T2
S2
N2
HR2
63A 2P
400A 2P 400A 2P
63A 2P
NT-2-400A
NT-2-400A
NT-2-400A
NT-2-400A
80A 3P
32A 3P
385V(3+1)
32A 3P
385V(3+1)
220V 40A*4
QPR104
QPR101
32A
3P
32A
3P
225A 2P
200A 75mV
225A 2P
200A 75mV
400A 75mV
400A 75mV
225A 2P
0-300V
0-300V 0-300V
0-300V
0-300V
0-300V
UPR204
UPR201~204
220V 40A*4
QPR204
QPR201
32A
3P
32A
3P
400VAC
GK12
225A 2P
GK22
225A 2P
2V/500AH 104 Cells 2V/500AH 104 Cells
+NK1
+NK11 +NK21
KMA11
QA11
KMA12
QA12
KMA21 KMA22
QA22
80A 3P
80A 3P
80A 400V 80A 400V
80A 3P
80A 400V 80A 400V
+NK2
UPR104
UPR201
400VAC
UV13 UV23
UA21
UV21
UA22
UA22
UV12
UA11
UV11
PA12
UA12
220V直流系统原理图

CONTROL AND MONITORING
Touch Screen host monitor system
ZHM10PS
Module ACDB05/DCSB03
+NK1 220V DC Charging Panel
+NK1 220V DC Charging Panel 1
RS485
AC/DC measure and control
RS485
Battery Inspection Unit
BMM-B1022-2V
Battery Bank 1
RS485
+NK11 220V DC Feeder Panel
Feeder monitor device
ZHIM03 for feeder QC101 to QC164
Charging module UPR101 - 104
CAN
Module ACDB05/DCSB03
+NK2 220 V DC Charging Panel 2
RS485
AC/DC measure and control
RS485
Battery Inspection Unit
BMM-B1022-2V
Battery Bank 2
RS485
+NK21 220V DC Feeder Panel
Feeder monitor device
CAN
Touch Screen host monitor system
ZHM10PS
IEC 61850
Substation SAS System IEC 61850
Charging module UPR201 - 204
ZHIM03 for QC201 to QC264
Fault signals by dry contacts to
SAS through hard wire
ZHM1
UPR101 - 104 ZHIM1 BVS21-BVS22 ACD/DCSB ACD/DCSB BVS21-BVS22 ZHIM2 UPR201 - 204
ZHM2
Substation level: interface is IEC 61850 / Hard wire
AC/DC Control and Monitor System Architecture
Note:
ZHM10PS is the data center and CPU of the whole control and monitor system. ZHM10PS module collect all the data by the
interface of 4 RS485 (to AC/DC measure and control module ACDB04/DCSB03 and battery inspection unit BVS) and ( to
feeder monitor device ZHIM03 series), andand 1 CAN ( control the charging mode of boot charging or equaling charging by
analyzing the data collected.) Then communicate with substation SAS system through RS485 or IEC61850 of all the collected
data.The software updating is diversified and can be updated with U disk or through network interface online.
+
-
-HY
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
D09B
D09B
D08B
D08B
D07B
D07B
D06B
D06B
D05B
D05B
D04B
D04B
D03B
D03B
D02B
D02B
D01B
D01B
Module
fault
Insulation
fault
DC
fault
AC
fault
Battery
fault fault
Feed System
fault
System
fault
Monitor
fault
Alarm Contacts
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
B 20200303
1AP.252.0208WX
SYSTEM ARCHITECTURE
控制和监测系统架构

&
MK CLOSE
AC INPUT 1
MANUAL
GK21
GK11
MK
AC INPUT 2
AC INPUT 1
SUB I SUB II
UPR 1# UPR 2#
SUB I&II VOLTAGE HEALTHY
BAT2#
BAT1#
UPR 1# HEALTHY
LOGIC DIAGRAM (MANUAL)
≥1
AC INPUT 2
BAT2# DROP OUT
GK21 OPEN
&
&
MK CLOSE
AC INPUT 2
MANUAL
SUB I&II VOLTAGE HEALTHY
UPR 2# HEALTHY
≥1
AC INPUT 1
BAT1# DROP OUT
GK11 OPEN
&
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
B 20200303
1AP.252.0208WX
逻辑图

媒体编号
旧底图总号
日期签名
底图总号
9103000357
电
杭州中恒电气股份有限公司
审核
设计章慧慧
於莉莎
I-15
Battery part 1#
Two wiring diagram
Battery detection unit
注：高特电池巡检仪，内阻测试线请按照高特说明书要求接线
第节电池两芯屏蔽线
至充电屏
²
至充电屏
电池采样线
厂家配置
蓄电池组监控模块
电压采集
电流采集
组
温度采集
内阻采集供电电源
电压采集
电流采集
组
温度采集
内阻采集
第节电池
电池采样线
厂家配置
第节电池
第节电池
温度
探头
1mm²
电池采样线
厂家配置
电压采集
电流采集
组
温度采集
电压采集
电流采集
组
温度采集
内阻采集
电池采样线
厂家配置
第节电池
第节电池
第节电池
预留米接地线。

媒体编号
旧底图总号
日期签名
底图总号
9103000357
电
杭州中恒电气股份有限公司
审核
设计章慧慧
於莉莎
I-16
Battery part 2#
Two wiring diagram
Battery detection unit
注：高特电池巡检仪，内阻测试线请按照高特说明书要求接线
至充电屏
²
至充电屏
电池采样线
厂家配置
电压采集
电流采集
组
温度采集
电压采集
电流采集
组
温度采集
内阻采集
第节电池
电池采样线
厂家配置
第节电池
第节电池
温度
探头
1mm²
电池采样线
厂家配置
电压采集
电流采集
组
温度采集
电压采集
电流采集
组
温度采集
内阻采集
电池采样线
厂家配置
第节电池
第节电池
第节电池
预留米接地线。

Terminal Diagram of #1 DC Charging Panel
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
1AP.252.0208WX
190503-01-EEL-LU010-MKA-0001
X5, deploy 35mm² terminals;
Notes:
X1, deploy high current terminals;
X2, X4, X6 deploy 2.5mm² terminals;
X3 adopts round hole of copper bar;
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
COM
NO ZHM1-54
ZHM1-53
NO
NO
NO
NO
NO
NO
NO
ZHM1-52
ZHM1-50
ZHM1-48
ZHM1-46
ZHM1-44
ZHM1-42
ZHM1-56
ZHM1-51
ZHM1-49
ZHM1-47
ZHM1-45
ZHM1-43
ZHM1-41
ZHM1-55
ZHM1-9
ZHM1-10
ZHM1-38
ZHM1-37
23
22
21
X2
1#module fault
1#insulation fault
1#DC fault
1#AC fault
1#battery fault
1#feeder fault
1#system fault
1#monitor fault
To background
communication
B code timing
R485A1
R485B1
B+
B-
X4
2
1
4
3
D485A1
D485B1
LC1+
LC1-
ZHM1-3
ZHM1-4
FU1-22
FU1-24
8
7
6
5
9
K485A1
K485B1
ZHM1-5
ZHM1-6
To battery
sample box 1
10
11
12
5
4
3
2
1
UV11-6
UV11-7
UV11+
UV11-
X6
UA11-6
UA11-7
UA11+
UA11-
1#module voltage
(4-20mA)
1#module current
(4-20mA)
11
10
9
8
7
UV12-6
UV12-7
UV12+
UV12-
UA12-6
UA12-7
UA12+
UA12-
6
1# Battery voltage
(4-20mA)
1# Battery current
(4-20mA)
X3
2
1
4
3
5
LC1+
LC1-
LC1+
LC1-
To Feed
Panel1# X1
LC2+
LC2-
MK-2
MK-6
8
7
6
5
4
3
2
1
QA11-1
QA11-3
QA11-5
QA12-1
QA12-3
QA12-5
A11
B11
C11
A12
B12
C12
N11
N12
FV1-N
X1
To 2-way
400VAC input
2
1
QDC1-2
QDC1-4
QDC1+
QDC1-
X5
Discharge output
X0
2
1 BAT1+
BAT1-
FUB11-2
FUB12-2
To 1# battery
X0 adopts lower opening of fuse.
1#充电屏端子图
MKNO
MKCOM
MK-F21
MK-F24
12
13
To Charging
Panel2# X3
25
24
26
27
To Feed
Panel1# X2
3

Terminal Diagram of #2 DC Charging Panel
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
1AP.252.0208WX
190503-01-EEL-LU010-MKA-0001
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
COM
NO ZHM2-54
ZHM2-53
NO
NO
NO
NO
NO
NO
NO
ZHM2-52
ZHM2-50
ZHM2-48
ZHM2-46
ZHM2-44
ZHM2-42
ZHM2-56
ZHM2-51
ZHM2-49
ZHM2-47
ZHM2-45
ZHM2-43
ZHM2-41
ZHM2-55
ZHM2-9
ZHM2-10
ZHM2-38
ZHM2-37
23
22
21
X2
2#module fault
2#insulation fault
2#DC fault
2#AC fault
2#battery fault
2#feeder fault
2#system fault
2#monitor fault
To background
communication
B code timing
R485A1
R485B1
B+
B-
X4
2
1
4
3
8
7
6
5
9
K485A1
K485B1
To battery
sample box 2
10
11
12
5
4
3
2
1
UV21-6
UV21-7
UV21+
UV21-
X6
UA21-6
UA21-7
UA21+
UA21-
2#module voltage
(4-20mA)
2#module current
(4-20mA)
11
10
9
8
7
UV22-6
UV22-7
UV22+
UV22-
UA22-6
UA22-7
UA22+
UA22-
6
2# Battery voltage
(4-20mA)
2# Battery current
(4-20mA)
X3
2
1
4
3
5
LC2+
LC2-
LC2+
LC2-
LC2+
LC2-
8
7
6
5
4
3
2
1
QA22-1
QA22-3
QA22-5
QA22-1
QA22-3
QA22-5
A22
B22
C22
A22
B22
C22
N22
N22
FV2-N
X1
To 2-way
400VAC input
2
1
QDC2-2
QDC2-4
QDC2+
QDC2-
X5
Discharge output
X0
2
1 BAT2+
BAT2-
FUB21-2
FUB22-2
To 2# battery
LC2+
LC2-
2#充电屏端子图
To Feed
Panel2# X2
D485A1
D485B1
LC2+
LC2-
ZHM2-3
ZHM2-4
FU2-22
FU2-24
To Feed
Panel2# X1
To Charging
Panel1# X3
ZHM2-5
ZHM2-6
12
13
25
24
26
27
X0 adopts lower opening of fuse.
X5, deploy 35mm² terminals;
Notes:
X1, deploy high current terminals;
X2, X4, X6 deploy 2.5mm² terminals;
X3 adopts round hole of copper bar;
3

Terminal Diagram of #1 DC Feeder Panel
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
1AP.252.0208WX
190503-01-EEL-LU010-MKA-0001
11
10
9
8
7
6
5
4
3
2
1
QC108+
XT2
QC109+
QC110+
QC111+
QC112+
QC101+
QC102+
QC103+
QC104+
QC105+
QC106+
QC107+
13
12
11
10
9
8
7
6
5
4
3
2
1
XT1
QC101-
QC102-
QC103-
QC104-
QC105-
QC106-
QC107-
QC108-
QC109-
QC110-
QC111-
QC112- 13
12
11
10
9
8
7
6
5
4
3
2
1
QC120+
XT4
QC121+
QC122+
QC123+
QC124+
QC113+
QC114+
QC115+
QC116+
QC117+
QC118+
QC119+
13
12
11
10
9
8
7
6
5
4
3
2
1
XT3
QC113-
QC114-
QC115-
QC116-
QC117-
QC118-
QC107-
QC120-
QC121-
QC122-
QC123-
QC124- 13
12
XT5
13
12
11
10
9
8
7
6
5
4
3
2
1
XT6
9
8
7
6
5
4
3
2
1
11
10
QC125+
QC126+
QC127+
QC128+
QC129+
QC130+
QC131+
QC125-
QC126-
QC127-
QC128-
QC129-
QC130-
QC131-
QC132+
QC133+
QC134+
QC135+
QC136+
QC132-
QC133-
QC134-
QC135-
QC136- 13
12
6-way
feeders output
6-way
feeders output
6-way
feeders output
6-way
feeders output
6-way
feeders output
6-way
feeders output
XT7
13
12
11
10
9
8
7
6
5
4
3
2
1
XT8
9
8
7
6
5
4
3
2
1
11
10
QC137+
QC138+
QC139+
QC140+
QC141+
QC142+
QC143+
QC137-
QC138-
QC139-
QC140-
QC141-
QC142-
QC143-
QC144+
QC145+
QC146+
QC147+
QC148+
QC144-
QC145-
QC146-
QC147-
QC148- 13
12
6-way
feeders output
6-way
feeders output
11
10
9
8
7
6
5
4
3
2
1
QC156+
XT10
QC157+
QC158+
QC159+
QC160+
QC149+
QC150+
QC151+
QC152+
QC153+
QC154+
QC155+
13
12
11
10
9
8
7
6
5
4
3
2
1
XT9
QC149-
QC150-
QC151-
QC152-
QC153-
QC154-
QC155-
QC156-
QC157-
QC158-
QC159-
QC160- 13
12
6-way
feeders output
6-way
feeders output
QC161-2
QC162-2
QC163-2
QC164-2
QC161-4
QC162-4
QC163-4
QC164-4 9
8
7
6
5
4
3
2
1
XT11
4-way
feeders output
QC161+
QC162+
QC163+
QC164+
QC161-
QC162-
QC163-
QC164-
X2
9
8
7
6
5
4
3
2
1
11
10
ZHIM1-1A
ZHIM1-1B
K485B1
K485A1
ZHIM1-1H
ZHIM1-1L
CANL
CANH
ZHIM1-2A
ZHIM1-2B
485B1
485A1
To Charging
Panel1# X4
Spare
X1
2
1
LC1+
LC1- LC1-
LC1+
To Charging
Panel1# X3
X3
2
1
UV13+
UV13- UV13-7
UV13-6
Bus voltage
4-20mA
1#馈电屏端子图
MKCOM
MKNO ZHIM1-DI1+
ZHIM1-DI1-
To Feed
Panel2# X2
QC108-2
QC109-2
QC110-2
QC111-2
QC112-2
QC107-2
QC107-4
QC108-4
QC109-4
QC110-4
QC111-4
QC112-4
QC120-2
QC121-2
QC122-2
QC123-2
QC124-2
QC119-2
QC107-4
QC120-4
QC121-4
QC122-4
QC123-4
QC124-4
QC131-2
QC131-4
QC132-2
QC133-2
QC134-2
QC135-2
QC136-2
QC132-4
QC133-4
QC134-4
QC135-4
QC136-4
QC143-2
QC143-4
QC144-2
QC145-2
QC146-2
QC147-2
QC148-2
QC144-4
QC145-4
QC146-4
QC147-4
QC148-4
QC156-2
QC157-2
QC158-2
QC159-2
QC160-2
QC155-2
QC155-4
QC156-4
QC157-4
QC158-4
QC159-4
QC160-4
QC113-2
QC114-2
QC115-2
QC116-2
QC117-2
QC118-2
QC113-4
QC114-4
QC115-4
QC116-4
QC117-4
QC118-4
QC137-2
QC138-2
QC139-2
QC140-2
QC141-2
QC142-2
QC137-4
QC138-4
QC139-4
QC140-4
QC141-4
QC142-4
QC101-2
QC102-2
QC103-2
QC104-2
QC105-2
QC106-2
QC101-4
QC102-4
QC103-4
QC104-4
QC105-4
QC106-4
QC125-2
QC126-2
QC127-2
QC128-2
QC129-2
QC130-2
QC125-4
QC126-4
QC127-4
QC128-4
QC129-4
QC130-4
QC149-2
QC150-2
QC151-2
QC152-2
QC153-2
QC154-2
QC149-4
QC150-4
QC151-4
QC152-4
QC153-4
QC154-4
14
15
14
15
14
15
14
15
14
15
14
15
14
15
14
15
14
15
14
15
13
12
Notes:
X1、XT11 adopts round hole of copper bar;
X2、X3 adopts 2.5mm² terminals;
XT1-XT6、XT7( 1-4,7-11) adopts 6mm² terminals;
XT7(5-6,12-15)、XT8-XT10 adopts 10mm² terminals.

Terminal Diagram of #2 DC Feeder Panel
member of ASTRA
RUNH POWER
源和电站
艺审查
标审查
审
设计
190503-01-EEL-LU010-MKA-0001
DONGXF
HOUQY
ZHAORL
HUYN
LIKR
1AP.252.0208WX
190503-01-EEL-LU010-MKA-0001
11
10
9
8
7
6
5
4
3
2
1
QC208+
XT2
QC209+
QC210+
QC211+
QC212+
QC201+
QC202+
QC203+
QC204+
QC205+
QC206+
QC207+
13
12
11
10
9
8
7
6
5
4
3
2
1
XT1
QC201-
QC202-
QC203-
QC204-
QC205-
QC206-
QC207-
QC208-
QC209-
QC210-
QC211-
QC212- 13
12
11
10
9
8
7
6
5
4
3
2
1
QC220+
XT4
QC221+
QC222+
QC223+
QC224+
QC213+
QC214+
QC215+
QC216+
QC217+
QC218+
QC219+
13
12
11
10
9
8
7
6
5
4
3
2
1
XT3
QC213-
QC214-
QC215-
QC216-
QC217-
QC218-
QC207-
QC220-
QC221-
QC222-
QC223-
QC224- 13
12
XT5
13
12
11
10
9
8
7
6
5
4
3
2
1
XT6
9
8
7
6
5
4
3
2
1
11
10
QC225+
QC226+
QC227+
QC228+
QC229+
QC230+
QC231+
QC225-
QC226-
QC227-
QC228-
QC229-
QC230-
QC231-
QC232+
QC233+
QC234+
QC235+
QC236+
QC232-
QC233-
QC234-
QC235-
QC236- 13
12
6-way
feeders output
6-way
feeders output
6-way
feeders output
6-way
feeders output
6-way
feeders output
6-way
feeders output
XT7
13
12
11
10
9
8
7
6
5
4
3
2
1
XT8
9
8
7
6
5
4
3
2
1
11
10
QC237+
QC238+
QC239+
QC240+
QC241+
QC242+
QC243+
QC237-
QC238-
QC239-
QC240-
QC241-
QC242-
QC243-
QC244+
QC245+
QC246+
QC247+
QC248+
QC244-
QC245-
QC246-
QC247-
QC248- 13
12
6-way
feeders output
6-way
feeders output
11
10
9
8
7
6
5
4
3
2
1
QC256+
XT10
QC257+
QC258+
QC259+
QC260+
QC249+
QC250+
QC251+
QC252+
QC253+
QC254+
QC255+
13
12
11
10
9
8
7
6
5
4
3
2
1
XT9
QC249-
QC250-
QC251-
QC252-
QC253-
QC254-
QC255-
QC256-
QC257-
QC258-
QC259-
QC260- 13
12
6-way
feeders output
6-way
feeders output
QC261-2
QC262-2
QC263-2
QC264-2
QC261-4
QC262-4
QC263-4
QC264-4 9
8
7
6
5
4
3
2
1
XT11
4-way
feeders output
QC261+
QC262+
QC263+
QC264+
QC261-
QC262-
QC263-
QC264-
X1
2
1
LC2+
LC2- LC2-
LC2+
To Charging
Panel2# X3
X3
2
1
UV23+
UV23- UV23-7
UV23-6
Bus voltage
4-20mA
2#馈电屏端子图
To Feed
Panel1# X2
X2
9
8
7
6
5
4
3
2
1
11
10
ZHIM2-1A
ZHIM2-1B
K485B1
K485A1
ZHIM2-1H
ZHIM2-1L
CANL
CANH
ZHIM2-2A
ZHIM2-2B
485B2
485A2
To Charging
Panel2# X4
Spare
QC201-2
QC202-2
QC203-2
QC204-2
QC205-2
QC206-2
QC201-4
QC202-4
QC203-4
QC204-4
QC205-4
QC206-4
QC225-2
QC226-2
QC227-2
QC228-2
QC229-2
QC230-2
QC225-4
QC226-4
QC227-4
QC228-4
QC229-4
QC230-4
QC249-2
QC250-2
QC251-2
QC252-2
QC253-2
QC254-2
QC249-4
QC250-4
QC251-4
QC252-4
QC253-4
QC254-4
QC208-2
QC209-2
QC210-2
QC211-2
QC212-2
QC207-2
QC207-4
QC208-4
QC209-4
QC210-4
QC211-4
QC212-4
QC231-2
QC231-4
QC232-2
QC233-2
QC234-2
QC235-2
QC236-2
QC232-4
QC233-4
QC234-4
QC235-4
QC236-4
QC256-2
QC257-2
QC258-2
QC259-2
QC260-2
QC255-2
QC255-4
QC256-4
QC257-4
QC258-4
QC259-4
QC260-4
QC213-2
QC214-2
QC215-2
QC216-2
QC217-2
QC218-2
QC213-4
QC214-4
QC215-4
QC216-4
QC217-4
QC218-4
QC237-2
QC238-2
QC239-2
QC240-2
QC241-2
QC242-2
QC237-4
QC238-4
QC239-4
QC240-4
QC241-4
QC242-4
QC220-2
QC221-2
QC222-2
QC223-2
QC224-2
QC219-2
QC207-4
QC220-4
QC221-4
QC222-4
QC223-4
QC224-4
QC243-2
QC243-4
QC244-2
QC245-2
QC246-2
QC247-2
QC248-2
QC244-4
QC245-4
QC246-4
QC247-4
QC248-4
14
15
14
15
14
15
14
15
14
15
14
15
14
15
14
15
14
15
14
15
Notes:
X1、XT11 adopts round hole of copper bar;
X2、X3 adopts 2.5mm² terminals;
XT1-XT6、XT7( 1-4,7-11) adopts 6mm² terminals;
XT7(5-6,12-15)、XT8-XT10 adopts 10mm² terminals.

Cate
gory
No.
1/3
Case
No1/3
Operato
r
Inspect
or
1
2
12
6
2 4
3 26
4 26
5 24
6
7 4
8 3
9 1
10
11
12 30
13 4
14 2
15
16
17
18
19 1
20 2
21
22 1
Note
A/0
DJ500-747
Page 1 of 3
1/3 2/3
Carton1/3~2/3 use the same accessories and share this packing list
/Packing list /Drawing No:DJ500-747
/Drawing No:QT-HGZ-12
(1-104)/Serial number label(1-110) /Drawing No:QT-BT-06
(The group)
DJ500(104 ) ( 150mm)
DJ500(104 pcs) 3 Layer battery rack battery packing list
Tool
s
and
info
rmat
i
on
(M8)/Socket spanner(M8) /Drawing No:QT-GJ-02
(M8)/Combination spanner(M8) /Drawing No:QT-GJ-06
/Use and maintenance manual
(Rubber plug)_A
/Drawing No QT-JS-08
( Install it on the cross rail to delivery)
/Conformity certificate
/Battery rack/cabinet label
/Drawing No:BT-DCJ-04-01( Stick the label
on the battery rack to delivery)
_S=50mm ,L=200mm( )
_S=50mm ,L=220mm(blue)
/Inter-cell connector line
_S=50mm ,L=85mm( )
_S=50mm ,L=85mm(red and blue)
_S=50mm ,L=170mm( )
/Cable between level
connector line
Conn
ecto
r
wire
and
fitt
ings
/Junction box
:JXH-L-02( The overall installed
in the carton for shipment)
/Positive output line
_S=50mm ,L=200mm( )
_S=50mm ,L=220mm(red)
/Drawing No:LB-WI-QT-493
_S=50mm ,L=260mm( )
(bolt) M8X100
_S=50mm ,L=730mm( )
M8 (M8 flat gasket) /Drawing No:LS-TY-10
( )
Lnsulating rubber pad
1180mmX500mmX3mm( )
1235X40X40
/Negative output linee
1246X80X43
Batt
ery
rack
fitt
ings
(Foundation bolt) M8X70
1 1 1
Color zinc plating outside hexagon expansion bolt, 1 nut,
1 flat gasket, 1 spring washer
(Cross rail bolt) M8X100
1 2 1
Color zinc plating outside hexagon, 1 nut, 2 flat
gaskets, 1 spring washer
B (Cross rail bolt) M8X16
1 1
Color zinc plating outside hexagon, 1 flat gasket,
1 spring washer
B/Cross rail B
1 2 1
Name Specification
Batt
ery
rack
DJ500(36 )
DJ500(36 pcs) 3 Layer battery rack
/Drawing No:FTJ-DJ500-26
/Side frame 1550X590X80
/Cross rail

Cate
gory
No.
3/3
Case
No3/3
Operato
r
Inspect
or
1
2
12
6
2 4
3 26
4 26
5 24
6 8
7 4
8 3
9
10 1
11 1
12 26
13 4
14
15 1
16 1
17 1
18 1
19 1
20 2
21 1
22 1
Note
A/0
DJ500-747
Page 2 of 3
/Drawing No:BT-DCJ-04( Stick the label on
the battery rack to delivery)
(1-104)/Serial number label(1-110) /Drawing No:QT-BT-06
/Packing list /Drawing No:DJ500-747
Tool
s
and
info
rmat
i
on
(M8)/Socket spanner(M8) /Drawing No:QT-GJ-02
(M8)/Combination spanner(M8) /Drawing No:QT-GJ-06
/Use and maintenance manual /Drawing No:LB-WI-GY-QT-068
/Conformity certificate /Drawing No:QT-HGZ-06
/Battery rack/cabinet label
_S=50mm ,L=85mm( )
_S=50mm ,L=170mm( )
/Cable between level
connector line
_S=50mm ,L=730mm( )
_S=50mm ,L=260mm( )
( )
1180mmX500mmX3mm( )
Conn
ecto
r
wire
and
fitt
ings
/Junction box
:JXH-L-02( The overall installed
in the carton for shipment)
/Positive output line
_S=50mm ,L=200mm( )
_S=50mm ,L=220mm(red)
/Negative output linee
_S=50mm ,L=200mm( )
_S=50mm ,L=220mm(blue)
(Rubber plug)_A
/Drawing No QT-JS-08
( Install it on the cross rail to delivery)
(bolt) M8X100
1 2 1
M8 (M8 flat gasket) /Drawing No:LS-TY-10
1235X40X40
B/Cross rail B 1246X80X43
Batt
ery
rack
fitt
ings
(Foundation bolt) M8X70
1 1 1
Color zinc plating outside hexagon expansion bolt, 1 nut,
1 flat gasket, 1 spring washer
(Cross rail bolt) M8X100
1 2 1
B (Cross rail bolt) M8X16
1 1
Color zinc plating outside hexagon, 1 flat gasket,
1 spring washer
DJ500(104 ) ( 150mm)
DJ500(104 pcs) 3 Layer battery rack battery packing list (The group)
Name Specification
Batt
ery
rack
DJ500(36 )
/Drawing No:FTJ-DJ500-26
/Side frame 1550X590X80
/Cross rail

of 3
A/0
DJ500-747
DJ500(36 )
DJ500(104 ) ( 150mm)
DJ500(104 pcs) 3 Layer battery rack connection diagram
1550
550
300
1250
590
150
(bolt)M8X100
Side frame
(Cross rail)
(bolt)M8X70
(bolt)M8X20
B
Cross rail B
( )
ç
The second plate
The first plate
The third plate
550mm
Storey 550mm
175
20
1250
3750
î
ï ë
ì é è
ê
1. : 2
Connection box 2 pcs
2. : _S=50mm ,L=200mm( ) 1
Positive output line:_S=50mm ,L=200mm(red) 1 pcs
3. : _S=50mm ,L=200mm( ) 1
Negative output linee:_S=50mm ,L=200mm(blue) 1 pcs
4. : _S=50mm ,L=85mm( ) 86
Inter-cell connector line:_S=50mm ,L=85mm(red and blue) 86 pcs
5.DJ500 : 104
DJ500 battery: 104 pcs
6. : _S=50mm ,L=170mm( ) 12
7.DJ500(36 ) : 3
DJ500(36 pcs) 3 Layer battery rack: 3 sets
8. : _S=50mm ,L=730mm( ) 4
Cable between level connector line :_S=50mm ,L=730mm(red and blue) 4 pcs
9. : _S=50mm ,L=260mm( ) 1
150
1550
1495
í
590

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