Contact at www.sourceadvisory.in for Report. DPR for the Lithium-Ion Manufacturing and assembly unit. Experts in preparation of DPR, Market research Report, Feasibility Report.

1. Li-ion Battery Assembling
Plants:
A study of Technical, Financial and Market
Feasibility in India
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A Source Advisory© market research product
and associated services

2. Li-ion Battery
Assembly Plants:
A study of Technical, Financial and
Market Feasibility in India
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INDEX
I. Technical Analysis
1. Li-ion Battery – by cell design
i. Pouch
ii. Cylindrical
iii. Prismatic
2. Battery Assembling Process
i. Cell Finishing
a. Formation
b. Degassing
c. Aging
d. EOL Testing
ii. Production Environment
iii. Battery Assembling
a. Pre assembly
b. Insulation and tensioning
c. Electrical Contacting
d. Connecting slave circuit
e. Mounting housing cover
f. Inserting cell modules
g. Attaching modules
h. Electrical and thermal integration
i. Sealing and leak test
j. Charging and Flashing
k. EOL Testing
iv. Industrial Automation (Industry 4.0)

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INDEX
3. Battery Management Systems
4. Battery Approved Standards
i. BIS standards for Battery
ii. BIS standards for connectors
iii. BIS standards for enclosures
iv. BIS standards for other components
v. BIS standards for ancillaries
vi. BIS certification and procedures FAQ
II. Socio-Economic/ Financial Analysis
1. Social and Economic Impact of
the Assembling unit
i. Creation of new jobs in the market
ii. Improvement in social standards
iii. Addition to gross domestic product
2. Financial Analysis
i. Capital cost
ii. Land and site development
iii. Plant Property and Equipment (PP&E) with Depreciation
iv. Licensing and Leasing charges
v. Overheads
vi. Variable Costs
vii. Working Capital Schedules
i. Forecasted Financial Statements (10 years)
ii. Financial information dashboard
MACRO BUSINESS ENVIONEMENT STUDY
I. Policy & Legal Analysis
1. Direct Policy and Regulatory support
i. Economic policies
ii. Special Assistance (Fiscal and Monetary Policies specific to industry)
2. Ancillary Policy and Regulatory support
Policies and regulations concerned with raw material, Policies and regulations
concerned with end use
3. Political stability
Stability in Assembling policies in the current regime
4. Legal obligation regarding assembling unit
i. Environmental clearances
ii. Legal and commercial clearances
iii. Licenses required

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INDEX
MICRO BUSINESS ENVIRONMENT STUDY
I. Supply Chain Analysis
i. Raw material suppliers
Suppliers of metals stratified by location,
cost, shipping and credit period
ii. Machinery and Equipment Suppliers
Suppliers of machines and equipment stratified by location,
cost, shipping and credit period
II. Use Case Analysis
1. Electrical Grid Application
i. EHV Level
ii. Medium and Low Voltage Level
2. Automotive Industry Applications
i. For 4 wheelers and e-buses
ii. For 3 wheelers
iii. For 2 wheelers
3. Others Applications
i. UPS/ Datacenters/inverters
ii. Telephone towers
iii. Replacement of DG sets and railway electrification
III. Competitor Analysis
1. Market Entry Constraints
i. Capital Investment requirements
ii. Capital requirements for sustaining operations
iii. Capital requirements for expansion
2. Market Exit Constraints
i. Terminal Valuations on exit in various scenarios
a. Merger
b. Acquisition
c. Hostile takeover
d. Bankruptcy
ii. Legal implications
iii. Social constraints and impacts
3. Existing Players and Market shares
per use segment
i. Market shares by battery size
ii. Market shares by applications

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INDEX
III. Workforce Analysis
1. Skilled labor
i. Availability
ii. Willingness to work
iii. Minimum wages as per market
2. Unskilled labor
i. Availability
ii. Willingness to work
iii. Minimum wages as per market
3. Administrative staff
i. Availability
ii. Willingness to work
iii. Minimum wages as per market
4. Managerial staff
i. Availability
ii. Willingness to work
iii. Minimum wages as per market
Appendix
Plant Layout
Process Flow
Material Flow

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List of figures
i. Macro business environment infographics
ii. Political and legal environment
iii. Financial environment
iv. Socio-economic environment
v. Technological environment
vi. Micro business environment infographics
vii. Supplier analysis
viii. Buyer analysis
ix. Workforce analysis
x. Competitor analysis
xi. Renewable energy targets (2030) - CEA
xii. Electric vehicles adoption in various states
xiii. Procedure for environmental clearance
xiv. Permissible time limits for approvals
xv. Li-ion batteries by chemical composition dashboard
xvi. Li-ion battery by cell design dashboard
xvii. Cylindrical parametric comparison
xviii. Prismatic parametric comparison
xix. Pouch parametric comparison
xx. Cost of Battery by cell design per kWh
xxi. Battery Assembling dashboard
xxii. Assembling Processes
xxiii. Assembling cells into batteries
xxiv. Industrial automation and reduction in cost of the processes
xxv. BMS dashboard
xxxiii. Use case dashboard
xxxiv. Electrical grid storage requirements
xxxv. Distributed and Concentrated powerplants-BESS forecast by region
xxxiii. Forecast of BESS for concentrated power plants categorized by state
xxxiv. Forecast of BESS for distributed power plants by categorized by regions
xxxv. Forecast of BESS for distributed power plants categorized by states
xxxvi. Forecast of BESS for Electric Vehicles
xxxvii. Forecast of BESS for electric vehicle segment
xxxviii. Forecast of BESS for Other Applications
xxxix. Socio-economic analysis dashboard
xl. Creation of direct jobs
xli. Creation of indirect jobs
xlii. Financial Analysis dashboard
xliii. Debt coverage
xliv. Net Earnings v/s fixed assets
xlv. Returns
xlvi. Supply chain analysis dashboard
xlvii. Competitor analysis dashboard
xlviii. Investment for Capital requirements
xlix. Investment requirements for sustaining operations
l. Market exit constraints
li. Global Market share of Assembling
lii. Value of Imports of Li-ion cells
liii. Expected major players in India
liv. Work force analysis dashboard
lv. Availability of workforce
lvi. Salaries
lvii. Floor plan layout
lviii. Automation layout
lix. Process flow layout

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List of tables
i. Executive summary dashboard
ii. NITI Aygo's anticipated battery production by 2030
iii. Renewable Energy Production by 2030
iv. Electrification of transportation fleet in various states
v. SEZ Land layout Anticipated price per kwh for each cell by 2025
vi. Complexities involved in assembling process
vii. BIS standards
viii. Forecast of battery energy systems requirements by 2032
ix. Direct jobs creation
x. Indirect jobs creation
xi. Bill of materials
xii. Machinery size and capacity
xiii. Workforce requirements
xiv. Assembling capacity
xv. Capex analysis
xvi. Opex analysis
xvii. Pro rated financial statements for 10 years
xviii. List of machinery suppliers with product brochures
xix. List of raw material suppliers with product brochures
xx. Market Entry constraints
xxi. Market exit constraints
xxii. Market share of battery Assembling around the world
xxiii. Battery imports from various nations to India by value
xxiv. Value of imports for FY16-17, 17-18 and 18-19

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List of abbreviations
‘ - feet
0C – degree Celsius
A - ampere
Acs - acres
Ah – ampere hours
BESS – battery energy storage systems
BIS – Bureau of Industry Standards
BMS – battery management system
Bn - billion
CEA – Central Electricity Authority
CMC – type of binder in Li-ion batteries
Coms - communication
EOL – end of line
EV – electric vehicles
GW - gigawatt
GWh – gigawatt-hour
H - hours
IEC - International Electrotechnical Commission
INR – Indian rupees
IS – Indian Standards
ISGF – Indian Smart Grid Forum
ISO - International Standards Organization
kN – kilonewton
kW – kilowatts
kWh – kilowatt hours
LCO – Lithium Cobalt Oxide
LFP – Lithium Ferrous Phosphate
LMO – Lithium Manganese Oxide
LTO – Lithium Titanate
m - meters
m/min – meters per minute
mn. - millions
N - Newtons
N wh EV – n stands for number (1, 2, 3, …n) wheeler electric vehicles
NCA - Nickel Cobalt Aluminum
NITI – National Institution for Transforming India
NMC – Nickel Manganese Cobalt
NOC – no objection certificate
PCB – printed circuit board
SBR - styrene butadiene rubber
SEZ – special economic zone
SOC – state of charge
SOH – state of health
SPCB – state pollution control board
USD – United States Dollar
V - Volts

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