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Industrial Automation
Training
Session 14 – Complex Control
System Examples
Page 1Classification: Restricted
• Complex control systems – Practical Examples
• Project Review in detail
Agenda
Page 2Classification: Restricted
Boiler 3E control
Assignment in Boiler 3E Control
1. Create static symbol
2. Create dynamic symbol with faceplates
3. Create alarm & events
4. Device P&ID
Page 3Classification: Restricted
Understanding of working of Thermal Power
Plant
http://www.learnengineering.org/2013/01/thermal-power-plant-working.html
Page 4Classification: Restricted
Understanding working of Boiler
• https://youtu.be/nL-J5tT1E1k
Page 5Classification: Restricted
Look back – Feedforward, cascade control
• •
Page 6Classification: Restricted
Boiler Control
Page 7Classification: Restricted
Elements to be controlled
• liquid level in the boiler drum,
• flow of feed water to the boiler drum, and
• flow of steam leaving the boiler drum
Page 8Classification: Restricted
Reading of P&ID boiler
Page 9Classification: Restricted
Review on Assignment
• Necessities
• More about your interests & Yourself
• Why automation needed in Hydro plant?
• Hydro plant completely explained
• Details of hardware you choose
• Design logics
• System Architecture
• Process block diagram
• SCADA project files to be enclosed
• Necessities
• You may list short & long term goal & You actual interests
• About PLC – You explain how you are excited about
technology
Case Study:
• Hydro plant completely explained – Block diagram, Process
diagram with complete understanding
• Instrument& Equipment List
• Brief of PLC hardware : Components involved & tech spec
• Details of hardware you choose
• brief Design logics – How you will control hydro power plant
– Logic diagram
• System Architecture
• SCADA project files to be enclosed- Screen shot of graphics,
dashboard & send me .elm file
Page 10Classification: Restricted
Topics to be covered in next session:
• Process industry – Paper
• Water Industry – automation
Page 11Classification: Restricted
Thank You!

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Session 14 - Complex Control System Examples - Slides