In this session, you will learn: Fundamentals of automation Understanding of PLC system architecture Layers of automation What is happening around in automation industry Typical example- Application of automation in SMART city

1. Industrial Automation
Training
Session 01 - An Introduction

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Agenda
• Fundamentals of automation
• Understanding of PLC system architecture
• Layers of automation
• What is happening around in automation industry
• Typical example- Application of automation in SMART city

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Do you agree that Instrumentation is an art of playing with
Physical variables ??
How should we call it as science ??
Measurement
Manipulation
Control
Monitoring
Do you agree that Instrumentation is an art of playing with
Physical variables ??
How should we call it as science ??
Measurement
Manipulation
Control
Monitoring
Do you agree that Instrumentation is an art of playing with
Physical variables ??
How should we call it as science ??
Measurement
Manipulation
Control
Monitoring
Fundamentals of Automation - Industries
Process
Food Industry
Petrochemical
Oil & Gas
Paint industry
Power
Thermal
Water
Solar
Hydro plant

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Do you agree that Instrumentation is an art of playing with
Physical variables ??
How should we call it as science ??
Measurement
Manipulation
Control
Monitoring
Do you agree that Instrumentation is an art of playing with
Physical variables ??
How should we call it as science ??
Measurement
Manipulation
Control
Monitoring
Do you agree that Instrumentation is an art of playing with
Physical variables ??
How should we call it as science ??
Measurement
Manipulation
Control
Monitoring
Fundamentals of Automation – Illustrations
Process
Food Industry
Petrochemical
Oil & Gas
Paint industry
Power
Thermal
Water
Solar
Hydro plant
• Packing of
finished
products
• Mixing of
ingredients
• Steam control
• Boiler drum
control
• Furnace draft
control
• Desalination
plant
• Skid
automation
• Power Factor
correction
• Monitoring of
temperature
• Radiance
level
• Dam Gate
automation
• Governor
protection

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TYPICAL PLC SYSTEM ARCHITECTURES

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Entities observed in System Architecture
Human Machine Interface
Redundancy in network
Ethernet switches
Controllers
Remote IO communication
Input output modules
Cabinets
Protocols
Field Wiring
Power Supply

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Introduction to Industrial Protocols
Profibus Modbus
Foundation
fieldbus
HART
Wireless IEC61850

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Introduction to Industrial Protocols
Profibus Modbus
Foundation
fieldbus
HART
Wireless IEC61850
VFD
Energy
Meters
Field
Instruments
Field
instruments
Remote data
transfer
**SMART
Cities
IED Interface

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Human Machine Interface- The sophisticated
automationGraphical Representation
Web view & Monitoring – Https://
Static & dynamic view of plant
Reports
Trends
Analytic tools
Alarms
SMS notifications
Tablet / Phone interface

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TYPICAL REQUIREMENT ANALYSIS
CASE STUDY
WATER DISTRIBUTION NETWORK AUTOMATION

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Transmitting of physical
varibables to Monitoring and
command center – Wirelss
network
RTU and GPRS Modem in each
location in distribution network
Integrated feature in SCADA Software
Graphical representation of
physical parameters in water
distribution networkwith efficient
monitoring
Real time information process
parameters through GIS
SCADA Software with graphics, trend,
alarm, historian features
Measurement of physical
variables- Flow, pressure
level, water quality in water
distribution network
Flow, pressure and level transmitters,
analyzers in different locations in
distribution network
Water distribution network
management decisions and
generation of proactive actions,
historical analysis
Integrated feature of SCADA
Software

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ASSIGNMENT
1. Prepare comparative chart of speed of
communication in different protocols
shown

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Topics to be covered in next session
• PLC Components
• In depth understanding PLC hardware & Installation
• Preparing PLC signal list

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Thank you!