Augermatic Tru-Pan - m1395.pdf

User and assembly manual
AUGERMATIC TRU-PAN
Code No. 99 97 1395
Edition 10.01 M 1395 GB

BigDutchmanInternationalGmbH
BigDutchmanPigEquipmentGmbH
P.O.Box1163·49360Vechta·Germany
Tel.+49(0)4447-801-0·Fax801-237
big@bigdutchman.de·www.bigdutchman.de
Product
information
№ 1671 январе 12, 2016
Элементарно надежный - кормовой сенсор-
ный датчик MS-44RG становится новым стан-
дартом
С MS-44RG фирмой Big Dutchman внедряется на рынок сенсорный датчик, подкупающий
своей надежной конструкцией, а также простейшей эксплуатацией при помощи отвертки.
Задержка старта и чувствительность регулируются маленькими потенциометрами.
Емкостный сенсорный датчик считается рядовой альтернативой к MS45 и используется как
индикатор пустого и полного состояния, так и уровня наполнения.
MS-44RG оснащен переменной задержкой старта
от 0-300сек. и благодаря одинаковому диаметру
может заменяться на имеющийся датчик MS-45
(60-40-0654 & 60-40-0754).
В ближайшем будущем все перечни и монтажные
узлы, в которых используется MS-45, будут переведены на MS-44RG в качестве нового
стандарта. MS-45 остается далее в программе и может использоваться для назначений с
особо точной настройкой.
Датчик предлагается в двух моделях для различного напряжения и всегда обладает
наружной резьбой с двумя винтовыми соединениями. Он также может быть встроен как
обычно с PG-винтовым соединением.
№ кода Наименование
60-40-0606 Датчик MS-44RG 90-265В AC с резьбой, настройка
чувствительности & задержки старта
60-40-0605 Датчик MS-44RG 10-30В AC/DC с резьбой, настройка
чувствительности & задержка старта

Seite 2 ПИ- №.1671
MS-44RG в сравнении с MS-45 обладает следующими оптимизированными функция-
ми:
• Класс защиты IP 69K противостоит короткому контакту с водонапорным очистителем
• Нет программирования = простейшее обслуживание
 потенциометром настраиваемая чувствительность от 1-12мм
 потенциометром настраиваемая задержка старта от 0 до 300 секунд
• улучшенная электронная переносимость через повышение иммунитета по отношению
к гнездовым помехам
• чувствительность только на сенсорной головке, а не в зоне резьбы
 нет невольного срабатывания из-за корма на резьбе
Красный светодиод(СИД) показывает актуальное со-
стояние датчика.
Электрическое подключение MS-44R
Релейные переключатели гальванически отделены от питающего напряжения.
При приложенном сетевом напряжении и затронутыми реле срабатывает внутреннее реле
на COM - NC (1 - 4).
Монтаж
Монтаж для MS-44RG и MS-45 идентичен. Изменяется только юстировка датчика. Она
больше не программируется, а идет через встроенный потенциометр, что удобнее для
пользователя.
СИД статус Функция
СИД выкл Реле отключено
СИД мигает Реле отключено, заданное время
задержки заканчивается
СИД вкл Реле включено
Питающее напряжение 24В AC/DC
синий = - (0В)
коричневый = + (24В)
черный 1 = COM
черный 2 = NC
черный 3 = NO
Питающее напряжение 230В AC
синий = N
коричневый = L (230В)
черный 1 = COM
черный 2 = NC
черный 3 = NO
Диапазон чувствительности
Если головка сенсор-
ного датчика покры-
та,то он сразу
Если головка датчика
свободна, то после
времени задержки
реле включится.

ПИ- №. 1671 Seite 3
Юстировка
При помощи обоих потенциометров возможна бесступенчатая настройка чувствительности
и задержки.
Технические размеры MS-44RG
Технические данные MS-44RG Значение (230В) Значение 24В
№ кода 60-40-0606 60-40-0605
Электропитание 90 - 265В
AC
10 - 30В
(AC/DC)
Частота 47 до 63Гц 47 до 63Гц
Окружающая температура при
эксплуатации
от -20 до +65°Ц
(-4 до +158°Ф)
Температура хранения от -30 до +80°Ц
(-22 до +176°Ф)
Класс защиты IP 69K; NEMA 1, 3, 4, 6, 12, 13
Сертифицированные нормы UL; C-UL; CE
Длина 110мм
Диаметр / резьба 30мм
Вес 290г
Время задержки старта с юстировкой 0 - 300сек.
Мин. релейный ток 12В DC 100мА
Интервал переключения с юстировкой 1 - 12мм
Макс. напряжение переключения реле 250В AC
Макс. индуктивная релейная нагрузка 2A
Макс. омическая релейная нагрузка 5A
Длина кабеля 3000мм
Габариты кабеля 5 x 0,5мм²
5 x AWG 20
Симон Ламбрехт Деннис Энгелькинг Дмитрий Рисс
- Менеджер по продукции - - Менеджер по продукции - - Электроника -
BU Poultry - Global BU Pig - Global Central Technologies - Global
Настройка чувствительности линейна Настройка задержки нелинейна!
Чувствительность Задержка

Tel.+49(0)4447-801-0·Fax801-237
Product
information
No. 1413 August 01, 2013
Global release of the AM6 drive
for floor housing systems
After the new AM6 drive for the Augermatic feeding systems successfully passed plenty of tests
and is already used in Europe without any problems, the drive will now be released for global use.
Please also read product information no. 1290.
Fig. 1: AM6 drive
The existing parts list of the drive units are updated and the description is adjusted to ensure a
smooth transition from the previous AM5 drive to the new AM6 drive. Thus the respective code
number is maintained.
Changing of the existing parts list
In the following parts lists the old AM5 drive (Code no. 11-31-4652 Drive 0.55KW 230/400V 50Hz
AM5 wo/sensor with switch box) was replaced by the new AM6 drive (Code no. 11-31-5020 Drive
0.55KW 230/400V 50Hz AM6 wo/sensor with switch box):
Nothing has changed on the previously valid planning instructions.
Code no. Description
11-31-4690 Drive-unit BP/MP/FLUXX 0.55KW 230/400V 50Hz
11-31-4691 Drive-unit MalePan 0.55KW 230/400V 50Hz (AM6)
11-31-4692 Drive-unit MalePan center 0.55KW 230/400V 50Hz (AM6)
11-31-4693 Drive-unit TRU PAN automatic 0.55KW 230/400V 50Hz
11-31-4695 Drive-unit BP/MP/FLUXX center 0.55KW 230/400V 50Hz (AM6)
11-31-4696 Drive-unit dia 45.0 Gladiator 0.55KW 230/400V 50Hz AM6
11-31-4697 Drive-unit dia 50.8 Gladiator 0.55KW 230/400V 50Hz (AM6)

PI No. 1413
Discontinuation of the parts list with a 0.37 kW drive
As there is no 0.37 kW version of the AM6 drive planned, the following parts lists will be closed-
down:
* Please read product information no. 1325, section 2.4!
Drives for other national grids
To make the AM6 drive usable in countries with other power supply systems a manual exchange
has to be made. For this purpose the „Drive 0.55KW 230/400V 50Hz AM6 wo/sensor with switch
box“ (Code no. 11-31-5020) has to be taken out of the parts list and be replaced in the same
quantity by one of the following drives:
Rapid-Rooster drive for MalePan Plus and FXB360 at Augermatic
For the feeding of broiler breeder females and in special cases also males, a fast drive is required.
Therefore the AM5 drive (Code no. 11-03-3752 Drive 0.55KW 230/400V 50Hz AM5-Rapid-
Rooster wo/sensor) is replaced by the new AM6 drive (Code-no. 11-03-3753 Drive 0.55kW 230/
400V 50Hz AM6 Rapid-Rooster wo/sensor w/switch box) in the following parts lists:
For other power supply systems the old drive (Code no. 11-03-3702 Drive 0,75KW 230V 1PH
50Hz AM5-Rapid-Rooster wo/sensor) can be replaced additionally by the following drive:
Code no. Description replaced by
11-31-4590 Drive-unit BP/MP330 0,37KW 230/400V 50Hz (AM5) 11-31-4690
11-31-4591 Drive-unit MalePan 0,37KW 230/400V 50Hz (AM5) 11-31-4691
11-31-4592 Drive-unit MalePan center 0,37KW 230/400V 50Hz (AM5) 11-31-4692
11-31-4593 Drive-unit TRU PAN automatic 0,37KW 230/400V 50Hz (AM5) 11-31-4693
11-31-4594 Drive-unit TRU PAN manual 0,37KW 230/400V 50Hz (AM5) 11-31-4696*
11-31-4697*
Code no. Description Replaces
11-31-5021 Drive 0.55kW 220/380V 60Hz AM6 wo/sensor w/switch box 11-31-4612
11-31-5022 Drive 0.55kW 200V 3PH 50Hz AM6 wo/sensor w/switch box 11-31-4653
11-31-3970 Drive-unit MalePan/FXB360 0,55KW 230/400V 50Hz (AM5-RR)
11-31-3972 Drive-unit MalePan/FXB centred 0,55KW 230/400V 50Hz (AM5-RR)
11-03-3705 Drive 0.75kW 230V 1PH 50Hz S3 AM6 Rapid-Rooster wo/sensor w/switch box

PI-No. 1413 Page 3
Assembly of the insulator
The position of the insulator has slightly changed in comparison to the first version of the AM6. The
used bolt and the washer were additionally reinforced (see fig. 2 & 3, each pos. 1 & 2).
Fig. 2: Assembly of the insulator
Fig. 3: Insulator assembled
The new fasteners are coded as follows:
Pos. Code no.
OLD
Code no.
NEW
Description
1 11-31-5035 99-10-4127 Hexagon socket head cap screw M 6x50 DIN 912-8.8 galv AM6
2 11-31-5034 99-50-1147 Washer B 6.4 DIN 125 galv
pos. 2
pos. 1
pos. 1
pos. 2

PI No. 1413
Replacement motors and gear boxes
In addition to the spare parts already mentioned in product information no. 1290, new motors and
gear boxes are now available because of the new drives. The new spare parts are mentioned
below with the allusion to the respective drive. The motors and gear boxes are connected with a
standardized type B5 flange.
Replacement motors (incl. switch box)
Replacement gear boxes
The parts lists have already been changed and became effective as of December 12, 2012.
Code no. Description Drive
11-31-5050 Motor 0.55kW 230/400V 50Hz 3Ph B5 cpl for drive AM6 11-31-5020
11-03-3753
11-31-5046 Motor 0.55kW 220/380V 3Ph 60Hz cpl B5 f/drive AM6 11-31-5021
11-31-5047 Motor 0.55kW 200/346V 3Ph 50-60Hz cpl B5 f/drive AM6 11-31-5022
11-31-5023
11-31-5048 Motor 0.55kW 230V 1Ph 50Hz cpl B5 f/drive AM6 11-31-5024
11-31-5049 Motor 0.75kW 230V 1Ph 50Hz S3 cpl B5 f/drive AM6 11-03-3705
Code no. Description Drive
11-31-5042 Gearbox 4.31R for motor 50Hz B5 AM6 11-31-5020
11-31-5022
11-31-5024
11-31-5045 Gearbox 5.70R for motor 60Hz B5 AM6 11-31-5021
11-31-5023
11-31-5044 Gearbox 1.91R for motor 50Hz B5 AM6 Rapid-Rooster 11-03-3753
Roland Busse
- Product Manager -
Breeding Systems

No. 1290 July 31, 2012
Drive AM 6 for the
feeding system Augermatic
In a continously developing market it is important that products are changed to meet modified
requirements. Such an adaptation was made with a new drive for the Augermatic feeding system:
AM6.
The AM6 drive
As the subject of feed supply is very sensible, a change-over to the new technology is supposed
to be carried out gradually. We start with the 3-phase drive with a power of 0.55 kW, a motor
performance of 230/400V and a frequency of 50 Hz:
This drive replaces:
A version with 0.37 kW will no longer be offered.
In the first instance the drive will be offered exclusively for the use in the European Union (EU).
As a second step it will be globally released together will all other versions (e. g. 60Hz, 1-phase).
A separate product information will then be released to inform about the second step.
NEW
11-31-5020 Drive 0,55KW 230/400V 50Hz AM6 wo/sensor with switch box
OLD
4
3
2
1
Fig. 1: AM6 drive
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Product
information

PI No. 1290
Unchanged components:
• Contact shaft at the front bracket (Abb. 1, Pos. 2)
 Easier assembly of the auger by prying it open with a screw driver
• Installation of the auger by means of J-shaped bolts
 The auger can be fixed by means of only one screw
• Integrated thermal contact in the motor*
 Additional protection against overheating of the motor
• Fuse for feeble currents for the sensor in the terminal box*
 Effective protection of the sensor against damages
* Attention! Does not replace the regular external motor protective switch!
New features:
• Considerably larger dimensions of terminal box (fig. 1, pos. 1)
 Easier assembly
• Gear without vent plug
 Higher operating safety by omitting a possible source of error
• Applicable for tube diameters 45 mm, 50.8 mm and 60 mm
 One drive for all tube diameters available by using up to 2 adapters (fig. 1, pos. 3)
• Improved protection against cleaning water
 IP55 protection class
• Front bracket, gear and motor are flanged
 More flexible handling in case of service
Modified features
• No On/Off-switch at the terminal box 
not allowed in all countries
• Anti-roost wire as elongation of the wire
above feed pans instead of bent double
wire (fig. 2, pos 1)
• Hot-dip galvanized suspension plate
instead of suspension eye (fig. 1, pos. 4)
Technical data
Performance: 0.55 kW
Voltage: 230V /400V
Current consumption: 1.6A
Frequency: 50Hz
Phases: 3
Torque: 324 rpm
Translation: 4.31
Driving torque: 16.4 Nm
Max. system length 145 m
1
Fig. 2: Anti-roost wire AM6

PI-No. 1290 Page 3
Mechanic spare parts
Fig. 3: Mechanic spare parts AM6 drive
Pos. Code no. Description
1 11-31-5050 Motor 0.55kW 230/400V 50Hz 3Ph cpl for drive AM6
2 39-00-3279 Insulator EV/UV
3 83-08-6881 Suspension sheet for drive AM6
4 99-10-1292 Hexagon socket head cap screw M 8x20 DIN 912 galv
5 83-08-4122 Protection washer for output driveshaft 19,1x40x4 galv AM6
6 83-07-9239 Wire mesh guard for bracket of drive AM 6
7 83-08-6654 Sleeve 50,8 x 2,9 - 50mm lg for tube dia 45mm / AM 6
8 83-08-6655 Sleeve 60 x 4.6 - 50mm lg for tube dia 50mm / AM 6
9 11-31-5043 Tube clip Norma dia 64 AM6
10 99-10-3947 Hooked bolt galv M 6x35 Augermatic
11 99-20-1043 Self-locking counter nut M 6 DIN 985-6 galv
12 83-07-9237 Front bracket drive AM6
13 11-31-5042 Gearbox 4.31R for motor 50Hz AM6
14 99-10-1058 Hexagon head screw M 8x 30 DIN 933 8.8 galv
15 99-10-1040 Hexagon nut M 8 galv DIN 934-8
16 11-31-5041 Cover for switch box AM6
17 11-31-5036 Screw M 4x12 DIN 7500 galv switch-box AM6
18 11-31-5040 Ventilator cowl PP orange AM6
19 11-31-5038 Fan wheel for motor AM6
20 11-31-3744 Insulator conical (for corner RPM/Challenger)
21 11-31-5035 Hexagon socket screw M 4x50 galv DIN 912 AM6
22 11-31-5034 Washer galv 4,3x16x1,5 / Isolator AM6
18;19
20;21;22 1
2 3
5
4
6
7;8
9
10;11
12
13
14;15
16
17

PI No. 1290
Elektric spare parts
Fig. 4: Electric spare parts AM6 drive
Pos. Code no. Description
1 11-31-5031 Small contactor GE AM6
2 11-31-5039 Fuse PCB radial TRS 1A T for AM6
3 11-31-5030 Terminal strip Wago 260-108 AM6
4 91-00-2442 Screw union M 20 plastic
5 91-00-2441 Screw union M 16 plastic
6 11-31-5037 Sealing ATP329 for switch-box AM6
2 1
6
5
4
3

PI-No. 1290 Page 5
Assembly and availability
The compatibility of the AM6 with the previous model can be guaranteed.
The wiring diagram for the motor can be found in the cover of the terminal box. The AFS 03 sensor
is connected according to product information no. 1085.
In order to allow for a small transport volume, the motor is delivered partly-mounted in a box. The
installation of the parts in bulk has to be carried out according to figure 4 which is also included in
every box as instruction leaflet.
Fig. 4: Assembly of AM6 drive
Currently, the AM6 drive is not coded in a parts list. For orders within the EU the Sales Coordinator
for the respective country will exchange the drive without further consultation.
Roland Busse
- Product Manager -
Breeding Systems
M4x50
*CLICK*

No. 1279 June 29, 2012
"Chick jacket" for Tru Pan
Often a so-called "chick cone" is applied for the rearing of turkey hens in order to prevent the
chicks from getting into the feed pan during the first weeks. This helps to considerably reduce
soilings inside the pan as well as feed losses.
Until now, the Tru Pan has been equipped with two half-shells as chick cone, which had to be
installed inside the feed pan (see fig. 1).
With immediate effect, the chick cone is replaced by the new "chick jacket".
Thanks to the assembly from outside, the new chick jacket is much easier to assemble and to
dismantle. Furthermore, the improved forming of the jacket prevents the entry of chicks into the
feed pan in a more effective manner.
The new chick jacket is still delivered with two half-shells per pan and can also be applied for older
feed pans of the "Tru Pan" product line.
The parts lists will be adapted with the publication of this product information.
Fig. 1: Tru Pan with chick cone OLD
83-00-0543 Insert 1/2 for rearing Tru Pan
Fig. 2: Tru Pan with chick jacket NEW
83-03-2792 Chick jacket for Tru Pan
Roland Busse Johann Grave
- Product Manager - - Product Operator -
Breeding Systems Breeding Systems
Tel.+49(0)4447-801-0·Fax801-237
Product
information

No. 1224 January 16, 2012
Feed car for the distribution of chick paper with
feed in broiler houses
Day-old broiler chicks should start eating as soon as they were moved into the house. In order to
make sure that they quickly find their way to the feed, the feed pans are flooded or adjusted to a
very high feed level.
It is also common practice to cover the floor with some additional webs of paper on which feed is
spread. The chicks already eat this feed within the first days of finishing and the paper dissolves
in the litter.
To distribute this paper web in a most efficient way it makes sense to use a special feed car.
With immediate effect such a feed car is available under following code number:
Fig. 1: Feed car with reception for chick paper
10-93-1022 Feed car w/reception for chick paper
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Product
information

PI No. 1224
Fig. 2: Details feed car
Technical data:
Length: 1,350 mm
Width: 910 mm
Height: 1,076 mm
Volume: 460 l
Weight: 95 kg
max. width of chick paper: 725 mm
Poultry Meat Production Poultry Meat Production
rod for spare roll
chick paper
guiding level slide
Dosing roller

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Product
information
No. 1213 December 20, 2011
Overview of all existing feed pans for poultry
feeding (2)
The overview of all available feed pans has been revised. Thus, product information no. 837 is no
longer valid.
Due to its high demand of specialization, modern poultry management requires a large range of
well-designed feed pans for a breed-specific feeding. Thanks to Big Dutchman’s substantial
product range of feed pans, we are able to offer the maximum variety of feed pans to poultry
managers and can thus cover almost every field of poultry management.
With this product information we would like to give a simple overview of the design of the
numerous feed pans.
All versions of the following feed pans are shown:
• Big Pan
• Big Pan 2
• Multi Pan
• Male Pan
• ReproPan
• FLUXX330
• FXB360
• FLUXX360
• TruPan
• Gladiator
The following tables show the parts lists and the included component parts. Additionally, you will
find an illustration for each component part. An overview of the control pans is given in the user
manuals and is not listed in this product information.
Information regarding the different fields of application, planning instructions and costs of each
feed pan can be found in the current price list, the universal manuals "Augermatic" (99-94-0173)
and "Repromatic" (99-94-0169) as well as in the corresponding product information.
Roland Busse
- Product Manager -
Poultry Meat Production

Single components
Dish
BP330
Dish
RPM330
Pan
with
latch
for
Fluxx
330
Pan
with
latch
and
pocket
for
Fluxx
330
Grille
f/feed
pan
BP330
Grille
f/feed
pan
MP330
Grille
14-arm
with
latch
for
Fluxx330
Grille
5-arm
witch
latch
for
Fluxx
330
Cylinder
inner
for
"BP/MP330
w/o
shut-off"
Cylinder
inner
for
"BP/MP330
with
shut-off"
Cylinder
inner
for
"Male
Pan
with
shut-off"
Cylinder
inner
for
BP-2
w/shut-off
Cylinder
inner
wo/shut-off
for
BP-2
Cylinder
outer
for
"BP/MP/RPM330/Male
Pan"
Cylinder
outer
for
BP-2
Tube
adapter
for
BP/MP330
Tube
adapter
PA
for
Male
Pan
not
swinging
Tube
adapter
for
Fluxx
330
Holding
pin
for
tube
adapter
rigidly
mounted
Slide
shut-off
BP/MP330
Slide
valve
shut-off
BP-2
Guide
ring
for
shut-off
BP/MP330
Guide
ring
for
shut-off
Male
Pan
Volume
reducing
insert
orange
BP330-Plus
Volume
reducing
shaft
for
BP-2
Volume
reducing
insert
white
MP/RPM330
Pressure
spring
D-207
J-01
Feed
saving
collar
MP330
11-31-3511
11-31-3711
83-05-7350
83-05-7349
11-31-3512
11-31-3562
83-05-8537
83-05-8480
11-31-3513
11-31-3533
83-00-0131
83-03-9613
83-06-4537
11-31-3514
83-03-9614
11-31-3515
11-31-3587
83-00-8718
11-31-3597
11-31-3536
83-03-9615
11-31-3537
83-00-0130
11-31-3518
83-03-9795
11-31-3568
11-31-3596
11-31-3569
Feed pan cplt BP330
w/o shut-off
Feed pan cplt BP330
with shut-off
Feed pan cplt BP330 plus
w/o shut-off
Feed pan cplt BP330 plus
with shut-off
Feed pan cpl BigPan 2 330-14
w/shut-off
without shut-off
Feed pan cpl BigPan 2 330-14 plus
w/shut-off
without shut-off
without shut-off
18
21
25
13
12
+
3
4
5
8
+ + +
28
20
22
23
2
Pos.
24
26
27
17
15
19
14
16
1
11
9
10
6
7
+
+
+
+
1.1. Parts list of feed pans diameter 330mm (Big Pan, Big Pan 2, Multi Pan and Male Pan)
Big
Pan
11-31-3501
11-31-3530 +
11-31-3730
11-31-3701 + + +
+
+ + + +
+ + + +
+
+
X
X
Parts list
+
+ +
+ + + + + +
Big
Pan
2
11-31-4911
11-31-1531
11-31-4901
11-31-1533
11-31-1532
+
+
+
+
+
+
+
+ + +
+
+ + + +
+
+ + +
+ + +
+
Annex Parts list 1.1 - page 1 PI no. 1213
without shut off
without shut-off
w/shut-off
w/shut-off
Feed pan cplt MP330
with shut-off and BP dish
Feed pan cplt MP330 plus
with shut-off and RPM dish
Feed pan cplt Male Pan
with shut-off and BP dish
Feed pan cplt Male Pan plus
with shut-off and RPM dish
+ = Standard X = Option
+
+
+ + +
+
+
+ + +
+
+
+
+ + + +
+
+
+
+
+ +
+
+
+
+
+
+ + +
+
+ +
+
+
+ +
+ +
+
+
+
+
11-31-3555
11-31-3565
Multi
Pan
+
+
11-31-3585
11-31-3590
Male
Pan
X
X
+
+
+ +
+ +
+
B
11-31-1534
11-31-4931
11-31-4921

1.1. Graphical
Big Pan2
illustration of the
and Multi Pan (g
single components Big Pan,
330mm)
Pos.1
Code no.1 1-31 -351 1
Pos.2
Code no. 11-31-3711
Pos.3
Code no. 83-05-7350
Pos.4
Code no. 83-05-7349
Pos.5
Code no. 1 1-31-351iI
Pos.6
Code no. 1 1-31-3562
Pos.7
Code no. 83-05-8537
Pos.8
Code no. 83-05-8480
Pos.9
Code no. 1 1-31-3513
Pos.1 0
Code no. 1 1-31-3533
Pos.1 1
Code no. 83-00-0131
Pos.1 2
Code no. 83-03-9613
Pos.1 3
Code no. 83-06-4537
Pos.14
Code no. 1 1-31-3514
Pos.1 5
Code no. 83-03-9614
Pos.1 6
Code no. 1 1-31-3515
Annex illustrations 1.1 (1) - page 2Pl no. 1213

1.1. Graphical illustration of the single components Big Pan,
Big Pan 2 and Multi Pan (A 33Omm)
Pos.17
Code no. 1 1-31-3587
Pos.1 8
Code no. 83-00-8718
Pos.1 9
Code no. 1 1-31-3597
Pos.20
Code no. 1 1-31-3536
Pos.21
Code no. 83-03-9615
Pos.22
Code no. 1 1-31-3537
Pos.23
Code no. 83-00-0130
Pos.24
Code no. 1 1-31-3518
Pos.25
Code no. 83-03-9795
Pos.26
Code no. 1 1-31-3568
Pos.27
Code no. 1 1-31-3596
Pos.28
Code no. 1 1-31-3569
Annex illustrations 1 .1 (2) - page 3 Pl no. 1213

Single components
Dish
RPM330
Pan
with
latch
for
Fluxx
330
Pan
with
latch
and
pocket
for
Fluxx
330
Pan
w/latch
and
pocket
wo/cleaningholes
f/B
Pan
AMX150
with
latch
Pan
AMX
150
Grille
14-arm
with
latch
for
Fluxx330
Grille
14-arm
BP/Fluxx
330
Grille
5-arm
witch
latch
for
Fluxx
330
Grille
f/feed
pan
RPM330
Grille
FO-H72.0
for
RPM330
Grille
FO-H63.5
for
RPM330
Grille
FO-H55.0
for
RPM330
Cylinder
inner
for
"RPM330
with
shut-off"
Cylinder
inner
for
Fluxx
330
Cylinder
inner
with
shut-off
Fluxx
330
Cylinder
outer
for
"BP/MP/RPM330/Male
Pa
Cylinder
outer
with
short
fins
Fluxx
330
Tube
adapter
for
RPM330/FXB360
Tube
adapter
for
Fluxx
330
Slide
shut-off
RPM330
Slide
valve
shut-off
BP-2
Volume
reducing
insert
white
MP/RPM330
Tube
adapter
with
low
dome
for
FLUXX
330
Bush
for
tibe
adapter
AMX160
sliding
Compression
spring
D
e
=
10.3mm
L
=
26m
Feed-saving
collar
MP330
11-31-3711
83-05-7350
83-05-7349
83-07-8595
83-07-4711
83-07-4722
83-05-8537
83-00-8545
83-05-8480
11-31-3712
11-31-3717
11-31-3718
11-31-3719
11-31-3713
83-00-8716
83-06-7527
11-31-3514
83-03-4691
11-31-3715
83-00-8718
11-31-3716
83-03-9615
11-31-3568
83-08-1222
83-08-1223
83-08-1286
11-31-3569
Feed pan cplt RPM for BE-
rearing & production (H63.5)
Feed pan cplt RPM330 for BE-
rearing without FO-grille
Feedpan cpl FLUXX 330-14
AMX150 w/snapper w/shut-off
AMX150 w/snapper wo/shut-off
AMX150 wo/snapper w/shut-off
F d l FLUXX 330 14
+ + + +
+ +
11-31-4782 + + + +
+
+ + +
11-31-4783
11-31-4784 + +
+ +
+
+
+
+
ReproPan
11-31-3740 + + + +
11-31-3760 + + +
11-31-3745 + + + +
11-31-3710 + + + +
Parts list
1.2. Parts list of feed pans diameter 330mm (Repro Pan and Fluxx 330)
Pos.
1
3
2
4
5
18
17
15
16
14
9
10
11
12
13
22
27
19
20
21
23
24
+
+
6
7
8
25
26
+ + +
+ + +
+
+ + +
+ +
+ +
+ +
+
+
AMX150 wo/snapper wo/shut-off
Feed pan cpl FLUXX 330-14
with shut-off
without shut-off
Feed pan cpl FLUXX 330-14 plus
with shut-off
Feedpan cpl FLUXX 330-14 plus
without shut-off
Feed pan cpl FLUXX 330-5
with shut-off
with shut-off
without shut-off
wo/shut-off wo/cleaningholes
w/shut-off, wo/cleaningholes
without shut-off
+
+
11-31-4774 + + +
+
+
+ + +
+
+ + +
+
11-31-4773 + + +
11-31-4790
11-31-4791
+
+ +
+ +
+
+
+
+
+
+
11-31-1523 + +
11-31-1522 +
+
11-31-4772 + + + +
+
+
+
11-31-1521 + +
+
+
+ +
Fluxx
330
11-31-4786 + + +
+
+ + + +
11-31-4771
+ + +
11-31-1524 + + + +
+ + +
X
X
X
X
X
X
+

1.2. Graphical illustration of the single components
Repro Pan and Fluxx @ 330mm)
Pos.1
Code no. 11-31-3711
Pos.2
Code no. 83-05-7350
Pos.3
Code no. 83-05-7349
Pos.4
Code no. 83-07-8595
Pos.5
Code no. 83-07-4711
Pos.6
Code no. 83-A7-4722
Pos.7
Code no. 83-05-8537
Pos.8
Code no. 83-00-8545
Pos.9
Code no. 83-05-8480
Pos.1 0
Code no. 11-31-3712
Pos.1 1
Code no. 1 1-31-3717
Pos.1 2
Code no. 1 1-31-3718
Pos.1 3
Code no. 1 1-31-3719
Pos.1 4
Code no. 1 1-31-3713
Pos.1 5
Code no. 83-00-8716
Pos.1 6
Code no. 83-06-7527
Annex illustrations 1.2 (1 ) - page 5 Pl no. 1213

Repro Pan and Fluxx (O 330mm)
Pos.17
Code no. 1 1-31-3514
Pos.1 8
Code no. 83-03-4691
Pos.1 9
Code no. 1 1-31-3715
Pos.2O
Code no. 83-00-8718
Pos.21
Code no. 1 1-31-3716
Pos.22
Code nr. 83-03-9615
Pos.23
Code no. 1 1-31-3568
Pos.24
Code no. 83-08- 1222
Pos.25
Code no. 83-08- 1223
Pos.26
Code no. 83-08- 1286
Pos.27
Code no. 1 1-31-3569
Annex illustrations 1 .2 (2) - page 6 Pl no. 1213

2.1. Parts list of feed pans others (Tru Pan and Gladiator)
Single components
Rearing
pan
Gladiator
Finishing
pan
Gladiator
Dish
with
feed
dispenser
Tru
Pan
Grille
Tru
Pan
Grille
lock
for
Gladiator
Grille
for
Gladiator
Cylinder
outer
for
Tru
Pan
Cylinder
outer
for
Gladiator
Cylinder
inner
for
Tru
Pan
Cylinder
inner
for
Gladiator
Tube
adapter
45.0mm
for
Tru
Pan
screwed
Tube
adapter
50.8mm
for
Tru
Pan
screwed
Tube
adapter
for
Gladiator
Tube
adapter
half
45mm
Gladiator
Tube
adapter
half
50.8mm
Gladiator
Tube
adapter
half
60mm
Gladiator
Feed
outlet
45.0mm
screwed
Tru
Pan
man.
Feed
outlet
45.0mm
screwed
Tru
Pan
aut.
Feed
outlet
50.8mm
screwed
Tru
Pan
aut.
Feed
outlet
50.8mm
screwed
TRU
PAN
man.
Flooding
slide
Tru
Pan
Flooding
unit
cpl
Gladiator
Feed-saving
collar
Tru
Pan
Insert
1/2
for
rearing
Tru
Pan
Cable
clamp
3mm
1/8"
galv
DIN
741
Skt-nut
M5
galv
DIN
934-8
Skt-screw
M
5x35
galv
DIN
558
Traction
rope
350lg,
1.60mm
for
aut.
flooding
device
Tru
Pa
Nut
PE
f/rope
Plug
PE
for
rope
wo/nut
Traction
rope
1150lg
PA
Monofil
fload.
mech.
Gladiator
83-06-8988
83-06-8989
83-00-0193
83-00-0192
83-06-9313
83-06-9311
83-00-0190
83-06-9306
83-00-0189
83-06-9307
83-03-8129
83-03-8130
83-06-9309
83-06-9447
83-06-9446
83-06-9308
83-03-8122
83-03-8121
83-03-8123
83-03-8124
83-00-0191
83-07-1538
83-00-0195
83-00-0543
99-50-0014
99-10-1023
99-10-1420
83-00-7135
30-61-3486
30-61-3485
83-08-3864
Feed pan cplt TRU PAN aut.
Dia 45.0 - rearing > 25kg
Dia 45.0 - pre-batch > 25kg
Dia 50.8 - rearing >25kg
Dia 50.8 - pre-batch >25kg
Feed pan cplt TRU PAN man.
Dia 45.0 - rearing > 25kg
Dia 45.0 - pre-batch > 25kg
+
+ + X + +
+ + +
+ +
+
11-31-4350 + +
+ + + +
+ + +
+
+ + +
11-31-4250 +
+ +
+ +
X + + +
+ + +
+
+ + +
11-31-4200 +
+
+ + + X
+ + +
+ + +
+ +
+ + + + +
+ + +
+ +
Trupan
11-31-4100 + +
11-31-4150 +
+
+ +
11-31-4300
22
23
Pos.
1
2
3
4
5
6
12
13
7
8
24
30
Parts lists
31
17
18
19
20
21
25
29
26
27
14
15
9
10
11
16
28
+
+
+
Dia 50.8 - rearing >25kg
Dia 50.8 - pre-batch >25kg
Feed pan cpl Gladiator dia 45
manually with rearing pan
manually with finishing pan
automatic with rearing pan
automatic with finishing pan
Feed pan cpl Gladiator dia 50.8
automatic w/finishing pan
automatic with finishing pan
+
+
+
+
+
+
+
11-31-1514 +
+ + +
+ +
+ + +
+
11-31-1513 +
+
+ + + +
11-31-1512 +
+
+
+ +
+ +
+ +
+ +
+
11-31-1511 +
+ +
+ +
11-31-1504 + + +
+
+ +
+ +
+ +
+
+ + +
11-31-1502 + +
+
+ +
+
+ +
+
+
+ + +
+ +
+ +
+
+
11-31-1494 + +
+
+ +
11-31-1493 + +
+
+ +
+ +
+
+
11-31-1492 + + +
+ + +
+
+
+
Gladiator
11-31-1491 +
11-31-1503 +
11-31-1501 +
+
+ +
11-31-4450 + +
+
+
+
X + +
+ + +
+
+ + + +
+ + +
+ + +
11-31-4400
+
+ +
+ +
+
+ +
+ +
+ +

2.1. Graphical illustration of the single components of
Tru Pan and Gladiator (A 360mm)
Pos.1
Code no. 83-06-8988
Pos.2
Code no. 83-06-8989
Pos.3
Code no. 83-00-0193
Pos.4
Code no. 83-00-0192
Pos.5
Code no. 83-06-9313
Pos.6
Code no. 83-06-931 1
Pos.7
Code no. 83-00-0190
Pos.8
Code no. 83-06-9306
Pos.9
Code no. 83-00-0189
Pos.1 0
Code no. 83-06-9307
Pos.1 1
Code no. 83-03-8129
Pos.1 2
Code no. 83-03-8130
Pos.1 3
Code no. 83-06-9309
Pos .14
Code no. 83-06-9447
Pos.1 5
Code no. 83-06-9446
Pos.1 6
Code no. 83-06-9308
Annex illustrations 2.1 (1) - page I Pl no. 1213

2.1. Graphical illustration of the single components of
Tru Pan and Gladiator (g 360mm)
Pos.1 7
Code no. 83-03-8122
Pos.1 I
Code no. 83-03-8121
Pos.1 9
Code no. 83-03-8123
Pos.20
Code no. 83-03-8124
Pos.21
Code no. 83-00-0191
Pos.22
Code no. 83-07-1 538
Pos.23
Code no. 83-00-0195
Pos.24
Code no. 83-00-0543
Pos.25
Code no. 99-50-0014
Pos.26
Code no. 99-10-1023
Pos.27
Code no.99-10- 142A
Pos.28
Code no. 83-00-7135
Pos.29
Code no. 30-61-3486
Pos.30
Code no. 30-61-3485
Pos.31
Code no. 83-08-3864
Annex illustrations 2.1 (2 - page 9 Pl no. 1213

Single components
Dish
for
FXB/Fluxx360
Dish
Fluxx
360
Grille
16-arm
for
FXB/Fluxx360
Grille
8-arm
for
Fluxx360
Grille
outer
for
FXB360
Grille
inner
for
FXB360
Cylinder
outer
with
short
fins
FXB/Fluxx360
Cylinder
inner
for
feed
channel
FXB360
Cylinder
inner
for
Tube
Dia
45
Fluxx360
w/o
shut-off
Cylinder
inner
for
tube
Dia
45
FXB/Fluxx360
with
shut-off
Tube
adapter
for
tube
Dia45
FXB/Fluxx360
Tube
adapter
for
RPM330/FXB360
Holding
pin
for
tube
adapter
rigidly
mounted
Slide
shut-off
FXB/Fluxx360
Pressure
spring
D-207
J-01
Levelling
ring
FO
for
FXB360
Locking
slide
for
FXB360
83-01-6343
83-05-3327
83-02-5351
83-04-1097
83-01-6340
83-01-6339
83-06-9060
83-01-6342
83-04-2526
83-01-8946
83-01-8947
11-31-3715
11-31-3597
83-02-5359
11-31-3596
83-01-6344
83-01-6345
Feed pan cplt FXB360 for
feed channel BE rearing & prod.
feed channel BE rearing
+
+
Parts lists
+
+
+
+
B
360
+
+
+
+
16
17
13
14
15
11
12
2.2. Parts list of feed pans diameter 360mm (FXB 360 and Fluxx 360)
Pos.
1
3
4
5
6
7
9
10
2
8
+
+
+
+
11-31-3800
+
11-31-3805
tube dia 45 BE rearing & prod.
tube dia 45 BE rearing
Feed pan cplt FLUXX 360-16
plus without shut-off
Feed pan kplt FLUXX 360-16
plus with shut-off
plus w/o shut-off
plus with shut-off
w/shut-off
wo/shut-off
w/shut-off
wo/shut-off
+
+
+
+
+
+
+
+
+
+
+
+
+ + + +
+ +
11-31-4675 +
+ + +
+
+
+
+
+ +
+
+
+
+
+
+
11-31-4780
+
11-31-4680
11-31-4685
11-31-4670
+
+
+
+
+
+
+
+
11-31-4770
+
+
+
+
+
+
11-31-3815 +
FXB
+
11-31-3810 +
+
+
+
+
+
+
+
Fluxx
360
+
+
+
11-31-4775
+
11-31-4785

Fluxx 360 and FXB 360(g 360mm)
Pos.1
Code no. 83-01-6343
Pos.2
Code no. 83-05-3327
Pos.3
Code no. 83-02-5351
Pos.4
Code no. 83 -04-1097
Pos.5
Code no. 83-01-6340
Pos.6
Code no. 83-01-6339
re
Pos.7
Code no. 83-06-9060
Pos.8
Code no. 83-01-6342
Pos.9
Code no. 83-04-2526
Pos.1 0
Code no. 83-01-8946
Pos.1 1
Code no. 83-01-8947
Pos.1 2
Code no. 1 1-31-3715
Pos.1 3
Code no. 1 1-31-3597
Pos.14
Code no. 83-02-5359
Pos.1 5
Code no. 1 1-31-3596
Pos.1 6
Code no. 83-01-6344
Pos.17
Code no. 83-01-6345
Annex illustrations 2.2 - page 1 1 Pl no. 1213

Tel.+49(0)4447-801-0·Fax801-237
Product
information
No. 1192 October 24, 2011
New product line: "Gladiator" feed pan
The new Gladiator feed pan for the feeding of turkeys is now available.
Feeding systems for turkeys have to meet especially high requirements. Compared to other
fattening poultry, turkeys have a heavy body mass of up to more than 25 kg per bird. Furthermore,
turkeys are very curious about their environment. In order to ideally meet the requirements that
result from these facts, we have developed this new rugged feed pan system which allows for an
optimal feeding of the birds.
Fig. 1: Gladiator finishing pan in the field
Fig. 2: Gladiator finishing pan
Fig. 3: Gladiator rearing pan

PI-Nr. 1192
For one year, the Gladiator feed pan was field-tested in several batches by experienced poultry
fatteners. Very good results were achieved in both rearing and finishing houses with females and
males.
1. Available versions
1.1 Feed pans
1.2 Control pans
Note!
The following component has not been included in the price list of April 2011!
For an automatic flooding mechanism one of the parts lists below has to be additionally ordered:
Calculation: 1x/ line < 60m
2x/ line > 60m
3x/ line > 120m
11-31-1493 Feed pan cpl Gladiator dia 45 automatic with rearing pan
11-31-1494 Feed pan cpl Gladiator dia 45 automatic with finishing pan
11-31-1491 Feed pan cpl Gladiator dia 45 manually with rearing pan
11-31-1492 Feed pan cpl Gladiator dia 45 manually with finishing pan
11-31-1503 Feed pan cpl Gladiator dia 50.8 automatic with rearing pan
11-31-1504 Feed pan cpl Gladiator dia 50.8 automatic w/finishing pan
11-31-1501 Feed pan cpl Gladiator dia 50.8 manually with rearing pan
11-31-1502 Feed pan cpl Gladiator dia 50.8 manually with finishing pan
11-31-1513 Feed pan cpl Gladiator dia 60 automatic with rearing pan
11-31-1514 Feed pan cpl Gladiator dia 60 automatic with finishing pan
11-31-1511 Feed pan cpl Gladiator dia 60 manually with rearing pan
11-31-1512 Feed pan cpl Gladiator dia 60 manually with finishing pan
11-31-1497 Control pan cpl. Gladiator d45 aut w/rearing pan incl. sensor AFS
11-31-1498 Control pan cpl. Gladiator d45 aut w/grow. pan incl. sensor AFS
11-31-1495 Control pan cpl. Gladiator d45 man w/rearing dish incl. sensor AFS
11-31-1496 Control pan cpl. Gladiator d45 man w/grow. pan incl. sensor AFS
11-31-1507 Control pan cpl. Gladiator d50.8 aut w/rearing pan incl. sensor AFS
11-31-1508 Control pan cpl. Gladiator d50.8 aut w/grow. pan incl. sensor AFS
11-31-1505 Control pan cpl. Gladiator d50.8 man w/rearing pan incl. sensor AFS
11-31-1506 Control pan cpl. Gladiator d50.8 man w/grow. pan incl. sensor AFS
11-31-1517 Control pan cpl. Gladiator d60 aut w/rearing pan incl. sensor AFS
11-31-1518 Control pan cpl. Gladiator d60 aut w/grow. pan incl. sensor AFS
11-31-1515 Control pan cpl. Gladiator d60 man w/rearing pan incl. sensor AFS
11-31-1516 Control pan cpl. Gladiator d60 man w/grow. pan incl. sensor AFS
More detailed information regarding the calculation and more accessory can be
found in the current price list under chapter 11.3.3 Augermatic Gladiator for
turkeys.
11-31-1481 Flooding mechanism Gladiator cpl for tube dia 45/50.8
11-31-1482 Flooding mechanism Gladiator cpl for tube dia 60
)

PI-Nr. 1192 Page 3
2. Field of application
• Turkey rearing and finishing
• Ad libitum feeding
• Weight range 0-25kg
3. Features
3.1 Advantages of the Gladiator turkey pan:
• Assembly and disassembly without tools
 Short installation times, easy-to-maintain.
• Stability of tube connection thanks to self-locking snap-on system
 The feed pan can even be used for heavier end finishing turkeys.
• Less cleaning work thanks to open design
 Less expenditure of time during the service period compared to competitive
products. The feed pan gets clean inside even without disassembly.
• Simple adjustment of the feed level with the outer cylinder
 Very low expenditure of time for the feed level adjustment.
• Rotatable feed pan for easy cleaning and manual flooding of the pan
 Thanks to the rotation the cleaning water can better drain off; the pan can be
cleaned from one side.
• Swinging fixation at the tube for the prevention of injuries
 Less injuries stand for a better finishing result.
• In order to be able to use the feed pan for both rearing and finishing, the dish is
exchangeable.
 Feed losses are reduced; less feed consumption.
In our Infothek you can find our new leaflet and a presentation!
Dish without feed-saving collar Dish with feed-saving collar
Rearing males/females and hen growing final growing of hens / male growing
)

PI-Nr. 1192
3.2 Control pan
The Gladiator control pans are - as other control pans too -
equipped with an AFS sensor. However, there is one
difference between the control pans of Gladiator and that of
other feed pans: the Gladiator pan does not have additional
holes or other features for the fixation of the sensor. The
tube adaptor of this feed pan is equipped with sufficient
openings to put the sensor cable through it.
Note: we are currently preparing a supplementary product
information regarding the assembly and the ajustment of the
control pans.
4. Options
4.1 Flooding of the pans
As in the "Tru Pan" product line, it is optionally possible to equally flood all feed pans by means of
a central traction rope (in addition to the manually adjustable feed pans).
4.2 Augermatic tubes
Beside the new feed pans, we have re-de-
signed the Augermatic system for turkeys.
In addition to the well established tube di-
ameter 45 mm and the tube diameter 50.8
mm which is used for Tru Pan, it is now
possible to install a 60 mm thick tube. The
advantage of the larger tube diameter is
the transport of more mass. The larger the
diameter the quicker the filling of the
pans.
4.3 Chick cone
We are currently developing an option for a chick cone similar to that of the Tru Pan. As soon as
this is available you will be informed by means of a supplementary product information.
Ø45mm Ø50,8mm
Ø60mm

PI-Nr. 1192 Page 5
5. Calculations
As the diameter of the Gladiator feed pan is the same as that of the Tru Pan, it is possible to apply
the same formulas for the calculation:
5.1 Birds/pan:
• 0-2 kg: (125 / finishing end weight) + 20
Example: 2 kg finishing end weight: (125/2) + 20 = 82 turkeys/pan
• 2-7 kg: 95-(5 x finishing end weight)
Example: 7 kg finishing end weight: 95 - (5 x 7) = 60 turkeys/pan
• 7-25 kg: (259 / finishing end weight) + 25
Example: 25 kg finishing end weight: (259 / 25) + 25 = 35 turkeys/pan
5.2 Feed amounts at different feed levels
(test: pans at inactive position; without feed following from the tube; type of feed see density; indicated in g)
5.3 Calculation of lifting capacity for suspended lines
Adjustment of outer cylinder
Density
[kg/m³]
1 2 3 4 5 6 7 on top
flooding
mechanism
lifted
750 907 993 1032 1121 1196 1275 1386 1693 2886
650 786 860 895 972 1037 1105 1201 1467 2501
550 665 728 757 822 877 935 1016 1241 2116
The indications in the price list deviate from the actual weights! The below
mentioned weights are valid!
Basic unit tube 1 hole dia 45.0 with feed pans + feed 13.0 kg / piece
Feed hopper + feed 90.0 kg / line
Drive 20.0 kg / line

PI-Nr. 1192
6. Exploded view and parts list
6.1 Feed pan cpl Gladiator dia 45 / 50.8 / 60 manually with
finishing pan
1 39-00-3579 Wire 2mm galv
2 83-06-9309 Tube adapter for Gladiator
3 83-06-9308
83-06-9446
83-06-9447
Tube adapter half 60mm Gladiator
Tube adapter half 50.8mm Gladiator
4 83-07-0686
83-07-5013
83-00-4619
Tube 60x1,25-3060 1hole Gladiator
Tube 50,8x1,25-3050 1hole Gladiator
Tube 45x1,25-3050 1hole TRU PAN
5 83-06-9311 Grille for Gladiator
6 83-06-9313 Grille lock for Gladiator
7 83-06-9307 Cylinder inner for Gladiator
8 83-07-1538 Flooding unit cpl Gladiator
9 83-06-9306 Cylinder outer for Gladiator
10 83-06-8989 Finishing pan Gladiator

PI-Nr. 1192 Page 7
6.2 Feed pan cpl Gladiator dia 45 / 50.8 / 60 automatic with
rearing pan
1 39-00-3579 Wire 2mm galv
2 83-06-9309 Tube adapter for Gladiator
3 83-06-9308
83-06-9446
83-06-9447
Tube adapter half 50.8mm Gladiator
4 83-07-0686
83-07-5013
83-00-4619
Tube 60x1,25-3060 1hole Gladiator
Tube 50,8x1,25-3050 1hole Gladiator
Tube 45x1,25-3050 1hole TRU PAN
5 83-06-9311 Grille for Gladiator
6 83-06-9313 Grille lock for Gladiator
7 83-06-9307 Cylinder inner for Gladiator
8 83-07-1538 Flooding unit cpl Gladiator
9 83-06-9306 Cylinder outer for Gladiator
10 83-06-8988 Rearing pan Gladiator
11 30-61-3485 Plug PE for rope wo/nut
12 30-61-3486 Nut PE f/rope
13 83-08-3864 Traction rope 1150lg PA Monofil fload. mech.
Gladiator

No. 1156 June 28, 2011
Improvement of ball bearing for tension shaft
(FlexVey & Augermatic)
The tension shafts for "FlexVey and Augermatic" were revised with the main focus on the ball
bearings. In order to further improve the operational reliability and durability the previous ball
bearings were replaced by ball bearings of a more appropriate material and a better sealing.
1. New ball bearing for FlexVey tension shaft:
Tel.+49(0)4447-801-0·Fax801-237
Product
information

PI No. 1156
Description and material of ball bearings:
Description: Insert bearing - SB 205 2RSR
Material: 100Cr6 (1.3505)
Description, material and design of the sealing:
Description: 2RSR
Material: NBR / 100Cr6 (1.3505)
Design: Sealed on both sides with abradant RSR-seals
Advantages of 2RSR seal:
• High seal effect against dirt and humidity
• Sheet metal cover for extra protection of the seal
• NBR is resistant against a great number of abrasive media
• Long maintenance-free operating time
The following pre-assembled component groups and spare parts are affected:
2. New ball bearing for Augermatic tension shaft:
Code no. Decription
25-63-3023 Tension shaft w/bearing M60
25-01-3025
Tension bearing cpl/auger
(M75/90/125) SBPFL-205-2RSR

PI-No. 1156 Page 3
Description and material of ball bearings:
Description: groove ball bearing - S6203 RS
Material: AISI 440c (1.4125)
Description, material and design of the sealing:
Description: 2RS
Material: NBR / 100Cr6 (1.3505)
Design: Sealed on both sides with abradant RS-seals
Advantages of 2RS seals:
• High seal effect against dirt and humidity
• NBR is resistant against a great number of abrasive media
• Long maintenance-free operating time
The following pre-assembled component groups and spare parts are affected:
11-05-1082 Tension shaft cpl 19mm AM w/Seeger ring+bearing hous.
11-31-3545 Lower part for hopper BP/AM for tube dia 45 and 47,6
11-00-1052 Ball bearing S6203-RS
Roland Busse Denis Klaassen
- Product Manager - - Product Development-

No. 1138 April 27, 2011
New hooked bolt for AM5 Augermatic drive
used in barns, broiler cages and sandbath
supply
In the scope of the product development of
Augermatic drives, a small but important change was
realized. The hooked bolt by means of which the
auger is fixed to the drive shaft of the AM5-drive was
adapted.
Amendments:
The length of the thread and the hook of the bolt were changed (fig. 1, pos.1).
Fig. 1 Fig. 2
Tel.+49(0)4447-801-0·Fax801-237
Product
information

PI No. 1138
The thread length is now 20 mm; the hook is now 14 mm long. Thus, the clamping force on the
drive shaft of the motor could be improved.
Coding:
All AM5-drives are delivered with the improved hooked bolt. For replacement deliveries it is still
available under to following code number:
The modified hooked bolt can first be identified by a paint mark, later by its yellow chromating.
99-10-3947 Hooked bolt galv M 6x35 Augermatic
Roland Busse Rüdiger Sudhop
- Product Manager - - Product Operator-

No. 1136 April 6, 2011
Welding of conveyor augers II
In order to optimize our systems we have developed an improved welding process of conveyor
augers (Augermatic & FlexVey). It will be applied with immediate effect and substitutes the
specifications of welding stipulated in product information no. 630 of May 25, 2005.
I. Selection of the welding process
The welding can be carried out by means of the following procedures:
1. Gas metal arc welding
MIG: metal welding with inert gases according to EN ISO 4063: process 131
2. Manual arc welding
Manual welding with electrodes according to EN ISO 4063: process 111
II. Selection of the welding filler metal
1. Gas metal arc welding
Welding wire: SG 2 Ø 0.8 mm
Description according to EN ISO 14341-A: G 42 3 M G3Si1
2. Manual arc welding
Stick electrode 2.5 x 350 [mm]
Description according to EN ISO 2560-A: E 38 2 RB 12
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Product
information

PI No. 1136
III. Procedure
Step 1: Cleaning and degreasing of conveyor auger
The ends of the auger must be thoroughly cleaned and degreased before the welding process. For
this purpose it is possible to use for example customary wash dilution.
Step 2: Alignment of the conveyor augers to be welded
Fig. 1
Both ends of the auger must be aligned and fixed to each other as an L or U profile. The fixation
of the augers can be done by means of normal screw clamps. The exact alignment of the conveyor
auger is described in detail under step 3 / point 2.
Step 3: Preparation of the welding seam
In the following the preparation of the welding seam is explained and pictured step by step. The
points 1-5 correspond to those indicated in figure 2.
Fig. 2
The longer the profiles for the alignment, the more accurate the alignment
of the conveyor augers to each other.
)

PI-No. 1136 Page 3
1. In order to prevent damages of the Augermatic tubes due to sharp edges, the ends of the
auger have to be furnished with amply 45° bevels and edges have to be removed before the
alignment (see picture 3).
Fig. 3
2. Both ends of the auger must overlap 30 mm. It is important that they are pushed in front of
each other and do not twist them together (see figure 4).
Fig. 4
3. Join both auger ends with an internal welding seam with a length of 20mm (see picture 5).
Furthermore, the distance of the welding seam to both ends of the auger must be 5 mm (see
figure 6).
Fig. 5: Detail A shows the dimensions of the welding seam

PI No. 1136
Fig. 6
4. After the 20 mm welding seam has cooled down, the ends of the auger have to be welded to
the respectively other auger by means of an additional welding seam (see figure 7).
Fig. 7
Explanation of symbols of the welding seam:
x = Material thickness e.g. Augermatic auger 3.85 mm
z = 0.5 x height of the auger e.g. auger 0.5 x 8 = 4 [mm]
(Half the auger height results from step 3 / point 1)
Important: the welding seam has to cool down for approx. 30 seconds after
the welding. An acceleration of the cooling-down process for example by
means of water is not allowed.
Important: when the welder prepares the welding seam he has to start at
point 1 and move the welding device towards point 2. It must be observed
that point 2 is not heated for too long as this spot will soften and conse-
quently break during the operation.
)
)

PI-No. 1136 Page 5
5. After both welding processes are carried out, there is no need for any rework e.g. with an
angle grinder. An edge which might have developed during the welding process does not
disturb the feed transport! If the manual arc-welding procedure was applied, just remove the
dross by tapping.
Roland Busse Denis Klaassen
- Product Manager - - Product Development -

No. 1104 January 26, 2011
Optimization and supplementation of
Fluxx 330 product range
1. New locking mechanism
In the course of the product development of feed pans, the locking mechanism of Fluxx 330 was
adapted to that of Fluxx 360. The new locking mechanism will be available for both the corrugated
dish as well as the deep dish.
This new latch allows for an easier handling of the feed pan. Besides the installation, also the
cleaning and disinfection during the service period with open feed pans is much more user-
friendly.
Fig. 1: new locking mechanism of Fluxx 330
Similar to Fluxx 360, four cleaning holes were added
to the corrugated dish. After the cleaning, water can
drain off through these holes (fig. 2). The sizes of the
holes are designed in the way that water and disinfec-
tion solutions can drain off but they are too small for
the feed. Thus, these holes do not cause any feed
losses and furthermore they are positioned out of the
reach of the birds.
Fig. 2: Corrugated dish with four cleaning holes (see arrows)
Should these cleaning holes not be desired, the corrugated dish must be replaced by:
83-07-8595 Pan with latch and pocket without cleaning holes for BP2+Fluxx330
The deep dish is still not equipped with cleaning holes.
As neither the previous grille nor the previous dish of Fluxx 330 is compatible to the new parts, the
old parts lists were replaced by new ones (see chapter 3).
Tel.+49(0)4447-801-0·Fax801-237
Product
information

PI No. 1104
2. Fluxx330 feed pan with shut-off
The Fluxx330 feed pans are now also available with a shut-off which should be used if birds are
moved out ahead of schedule or if the finishing takes place with different stocking rates. Also in
case of "Half House Brooding", where only half of the house surface is provided for the birds at the
beginning of the finishing period, feed pans with shut-off are necessary.
Fig. 3: Inner cylinder without shut-off (left) and inner cylinder with shut-off (right)
Fig. 4: Feed pan Fluxx 330 with shut-off
(see chapter 3 for parts lists and exploded view)
open closed

PI-No. 1104 Page 3
3. Parts lists
OLD
The old parts lists of the feed pans are not available anymore:
Including the control pans:
NEW
Following parts lists are activated:
(Figures and content of the pans see exploded drawings 1 to 8)
The new control pans are coded as follows:
11-31-4700 Feedpan cpl FLUXX 330-14 with BP-dish
11-31-4710 Feedpan cpl FLUXX 330-14 plus with RPM-dish
11-31-4750 Feedpan cpl FLUXX 330-5 with BP-dish
11-31-4760 Feedpan cpl FLUXX 330-5 plus with RPM-dish
11-31-4709 Control pan FLUXX 330-14 with BP-dish incl sensor AFS
11-31-4809 Control pan FLUXX 330-14 m with BP-dish incl sensor MS-45
11-31-4719 Control pan FLUXX 330-14 with RPM-dish incl sensor AFS
11-31-4759 Control pan FLUXX 330-5 with BP-dish incl sensor AFS
11-31-4769 Control pan FLUXX 330-5 with RPM-dish incl sensor AFS
11-31-4819 Control pan FLUXX 330-14 m with RPM-dish incl sensor MS-45
11-31-4771 Feedpan cpl FLUXX 330-14 without shut-off
11-31-4772 Feedpan cpl FLUXX 330-14 plus without shut-off
11-31-4773 Feedpan cpl FLUXX 330-5 without shut-off
11-31-4774 Feedpan cpl FLUXX 330-5 plus without shut-off
11-31-1521 Feed pan cpl FLUXX 330-14 with shut-off
11-31-1522 Feed pan cpl FLUXX 330-5 with shut-off
11-31-1523 Feed pan cpl FLUXX 330-14 plus with shut-off
11-31-1524 Feed pan cpl FLUXX 330-5 plus with shut-off
11-31-4776 Control pan Fluxx 330-14 incl sensor AFS
11-31-4777 Control pan Fluxx 330-14 plus incl sensor AFS
11-31-4778 Control pan Fluxx 330-5 incl sensor AFS
11-31-4781 Control pan Fluxx 330-5 plus incl sensor AFS
11-31-4829 Control pan Fluxx 330-14 incl sensor MS-45
11-31-4839 Control pan FLUXX 330-14 plus incl sensor MS-45

PI No. 1104
1) 11-31-4771 Feedpan cpl FLUXX 330-14 without shut-off
2) 11-31-4772 Feedpan cpl FLUXX 330-14 plus without shut-off
1 83-00-8718 Tube adapter for FLUXX 330
2 11-31-3592 Basic-unit tube d45,0 2holes
11-31-3593 Basic-unit tube d45,0 3holes
3 83-05-8537 Grille 14-arm with latch for Fluxx330
4 83-03-4691 Cylinder outer with short fins FLUXX330
5 83-00-8716 Cylinder inner for FLUXX 330
6 83-05-7350 Pan with latch for Fluxx330
1
2
3
4
5
6
1
2
3
4
5
6

PI-No. 1104 Page 5
3) 11-31-4773 Feedpan cpl FLUXX 330-5 without shut-off
4) 11-31-4774 Feedpan cpl FLUXX 330-5 plus without shut-off
6 83-05-7349 Pan with latch and pocket for Fluxx330
1
2
3
4
5
6
1
2
3
4
5
6

PI No. 1104
5) 11-31-1521 Feed pan cpl FLUXX 330-14 with shut-off
6) 11-31-1522 Feed pan cpl FLUXX 330-5 with shut-off
5 83-06-7527 Cylinder inner with shut-off Fluxx 330
6 83-03-9615 Slide valve shut-off BP-2
3 83-05-8480 Grill 5-arm mit Schnapper für Fluxx 330
1
2
3
4
5
6
7
1
2
3
4
5
7
6

PI-No. 1104 Page 7
7) 11-31-1523 Feed pan cpl FLUXX 330-14 plus with shut-off
8) 11-31-1524 Feed pan cpl FLUXX 330-5 plus with shut-off
3 83-05-8480 Grill 5-arm mit Schnapper für Fluxx 330
1
2
3
4
5
6
7
1
2
3
4
5
7
6

PI No. 1104
As soon as the stock is exhausted, the new parts lists will become effective.

No. 1085 November 25, 2010
AFS-03 ST (60-40-2919)
is successor of AFS-02 S/ST
With AFS-03 ST Big Dutchman launches a new robust sensor which features an improved
protection against the penetration of moisture.
The capacitive sensor is used as indicator especially for feed pans. Unlike the AFS02, the AFS03
is only available as ST-version, i.e. always with the possibility to adjust the sensitivity (5-12 mm)
and the time delay (5-60 Sec). It is completely interchangeable with the previous AFS-02 sensor.
All current orders with AFS02 will be adated immediately.
Features:
• Protection class IP67
• Rubberized cable inlet at the housing
• For the temperature compensation an integrated temperature sensor readjusts the
sensitivity so that the circuit conditions remain unchanged.
• The Dual-Sensing is a new method for the signal processing in the sensor which prevents
external influences due to high-frequency radiation. This "defense system" considerably
exceeds the specifications of the EMC-guideline.
Status indicator
LED status indicator electrical connection
LED Status Function
LED off Relay disconnected
LED
flashing
Relay disconnected,
preset delay time runs down
LED on Relay connected
90-250V AC
The sensor is equipped with a yellow light
emitting diode (LED) which indicates the
current status of the motor relay to be
connected.
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Product
information

PI No. 1085
Installation
The installation of the AFS-03 ST sensor is similar to that of the AFS-
02. Only the cable guiding at the feeding tube is different.
Cable guiding
• Installation at the control pan using the example of Fluxx330:
• Installation at the feed line:

PI-No. 1085 Page 3
Technical data of AFS 03 ST
Dimensions of AFS 03 ST
Technical connection data
*RMS = root mean square
Technical data Value Unit
Power supply 90-250 VAC
Frequency 50-60 Hz
Cable length, 4 × 0.26 mm² (AWG 22) 2000 mm
Ambient temperature
-20 to +70
(- 4 to +158)
°C
(°F)
Storage temperature
-30 to +80
(-22 to +176)
°C
(°F)
Protection class IP67
Certifications CE and C-UL
Rated operational current (Ie) 300 mA
Max. line voltage drop (Ud) < 10 VAC RMS*
Turn-on time < 100 ms
Min. operational current (Ir) < 5 mA RMS*
Time delay adjustable 5 - 60 Sec.
Min. operational current (Ir) < 5 mA RMS*
Connecting distance adjustable 5 - 12 mm
Switching hysteresis < 1.2 mm
Christian Kalkhoff Roland Busse Holger Wichmann
- Product Manager - - Product Manager - - Product Operator -
Control & Sensor Technology Poultry Meat Production Control & Sensor Technology

No. 1063 September 9, 2010
Completion of Fluxx 360 product range
In order to meet the market requirements we have completed the Fluxx 360 product range (see
also product information no. 845) by a deeper, V-shaped feed dish.
Furthermore, based on experiences in the field, slight improvements on the outer cylinder were
realized. Thanks to these changes it is possible to adjust the feed level in the feed pan in an even
more flexible way.
Deeper, V-shaped feed dish
For the feed pan Fluxx 360, a new deep dish is available:
The V-shaped dish is comparable with the Big Pan dish for Big Pan /Fluxx 330 feed pans.
Compared to the dish with a corrugated bottom, it allows for a larger amount of feed in each feed
pan at the same feed level setting. Thanks to the V-shape of the dish, the pan can sink into the
litter. Thus, the resulting low height of the dish rim enables the birds to easily reach the feed also
during the first days of life.
Fig. 1: New 83-05-3327 Dish Fluxx360 Fig. 2: 83-01-6343 Dish FXB360
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Product
information

PI No. 1063
Optimization of the outer cylinder
Similar to the Fluxx 330 feed pan (see product information no. 911) the fins of the outer cylinder
are shortened (fig. 3, pos. 1).
In order to achieve an optimum feed level with any kind of feed especially for the broiler finishing
in future, we have enlarged the thread at the outer cylinder (fig. 3, pos. 2). Thanks to this
enlargement, three additional feed positions are available now (old: 1-8) / new: 1-11).
Fig. 3: 83-06-9060 Cylinder outer with short fins FXB/Fluxx360
The new outer cylinder is completely compatible with the old one.
1. Availabe feed pans of the Fluxx 360 product range
New: Feed pans with deep, V-shaped dish:
Control pans:
Code no. Description see
chapter
11-31-4670 Feedpan cpl FLUXX 360-16 wo/shut-off 4.1
11-31-4675 Feedpan cpl FLUXX 360-16 w/shut-off 4.2
11-31-4680 Feedpan cpl FLUXX 360-8 wo/shut-off 4.3
11-31-4685 Feedpan cpl FLUXX 360-8 w/shut-off 4.4
11-31-4679 Control pan cpl. Fluxx360-16 without shut-off
11-31-4689 Control pan cpl. Fluxx360-8 without shut-off
Pos. 1
Pos. 2
OLD NEW

PI-No. 1063 Page 3
Due to the above described improvements at the feed pan, the following pans for broiler finishing
are now released again:
Feed pans with low, corrugated dish:
Control pans:
2. Field of application and features for Fluxx 360 with deep dish:
2.1. Field of application:
• broiler finishing up to 3.5 kg
• duck rearing 2.0 kg
• turkey rearing up to 2.0 kg
• chick rearing
• layers
2.2. Features:
• Thanks to the larger diameter, the following possiblities can be realized:
Â The ratio of bird and feeding place is lower compared to the same number of smaller feed
pans.
Â Reduction of number of the feed pans.
Â Possibly more birds per house depending on house dimensions (please observe legal
general requirements)
• Centrally used 360° flooding mechanism by lowering the line to the floor
Â ideal start for the chicks during the first days.
• Feed can be adjusted to 11 levels by one hand, no unintended adjustment (spin ’n’ lock tech-
nology).
• An integrated volume reducing insert allows a fast filling of all pans at the Augermatic line
and prevents the feed from remaining in the house for too long.
• The locking mechanism between pan and grille makes it easy to open the feed pan for
cleaning purposes Â less work.
• The feed pan is fixed to the tube so that it can swing and rotate. However, it can also be
mounted in a fixed position by installing "11-31-3596 compression spring D-207 J-01 " and
"11-31-3597 holding pin for tube adapter rigidly mounted" in order to prevent the swinging of
the feed pan at the Augermatic tube (please note: for this case a Male Pan conveying pipe
has to be applied).
Code no. Description see
11-31-4770 Feedpan cpl FLUXX 360-16 plus without shut-off PI 845
11-31-4775 Feedpan cpl FLUXX 360-16 plus with shut-off PI 845
11-31-4780 Feedpan cpl FLUXX 360-8 plus without shut-off PI 845
11-31-4785 Feedpan cpl FLUXX 360-8 plus with shut-off PI 845
11-31-4779 Control pan cpl. Fluxx360-16 plus without shut-off
11-31-4789 Control pan cpl. Fluxx360-8 plus without shut-off

PI No. 1063
3. Planning aid and data for Fluxx360 with deep dish:
3.1 Technical data:
• Pan diameter: 366mm
• Pan rim height: 72mm
• Conveying pipes (pan distance):
11-31-3592 Basic-unit tube d45.0 2holes (1.5 m distance)
11-31-3593 Basic-unit tube d45.0 3holes (1 m distance)
11-31-3594 Basic-unit tube d45.0 4holes (0.75 m distance)
Calc.:1x per 3m feed line minus 1 unit per feed line due to the basic unit end-tube (included in the
drive unit).
3.2 Drive units, maximum system length:
The following Augermatic-drives are available for the filling of feed pans:
• 11-31-4590 Drive-unit BP/MP330 0.37KW 230/400V 50Hz (AM5)'
Â maximum system length: 60 m
• 11-31-4690 Drive-unit BP/MP330 0.55KW 230/400V 50Hz'
Â maximum system length: 145 m
• For other electricity networks (e.g. 60Hz or 1 phase) please have a look at our price list,
chapter "10.3.1 Augermatic Big Pan 330/PLUS/FLUXX for broilers, chicks and layers"(02/
2008, p.180 et seqq.).
3.3 Planning aid for the calculation of the lifting capacity:
Weights of base unit pipe:
• Basis-unit tube 2 holes incl. feed pans: 14.9 kg/pc
Weight drives and feed hopper:
• Drives (all types): 20 kg/pc
• Feed hopper 1 line + feed: 90 kg/pc
• Feed hopper 2 lines + feed: 90 kg/pc
• Extension 48 litres: 32 kg/pc
3.4 Recommended number of birds per feed pan:
Ad-libitum feeding of broilers up to 3.5 kg, ducks and turkeys up to 2.0 kg each
Â [(125 : target finishing end weight) + 20] x 1.14
Example: (125: 1.8 + 20) x 1.14 = 101 birds/pan
When rationed or restrictive feeding is applied, the calculated number of birds has to be reduced
by 25-30%.
Pullets and layers
• 1.3-1.5kg: 51-68 pullets
• 1.8-2.2kg: 34-51 layers

PI-No. 1063 Page 5
3.5 Feed quantity at different feed levels:
In the following tables the volume of the Fluxx 360 feed pan with deep dish as well as the pan with
the corrugated bottom is indicated. We distinguish between feed density, feed level and condition
of the feed pan (flooded / non-flooded):
• Fluxx 360 with deep dish, non-flooded:
• Fluxx 360 with deep dish, flooded:
• Fluxx 360 with corrugated bottom, non-flooded:
• Fluxx 360 with corrugated bottom, flooded:
Please note:
In addition to the density of the feed also the processing of the feed (pellets/granule/flour), as well
as the ingredients have a great impact on the flowability. For this reason the indications have to be
understood as support only. The actual quantity of feed can differ from these indications
depending on the feed type.
Feed
density
Feed level
1 2 3 4 5 6 7 8 9 10 11
750 kg/m³ 671 g 749 g 871 g 917 g 948 g 993 g 1058 g 1104 g 1161 g 1218 g 1292 g
650 kg/m³ 582 g 649 g 755 g 795 g 822 g 860 g 917 g 957 g 1006 g 1055 g 1120 g
550 kg/m³ 492 g 549 g 639 g 672 g 695 g 728 g 776 g 809 g 851 g 893 g 948 g
Feed
density
Feed level
1 2 3 4 5 6 7 8 9 10 11
750 kg/m³ 1255 g 1370 g 1350 g 1419 g 1432 g 1504 g 1664 g 1867 g 1879 g 2046 g 2315 g
650 kg/m³ 1088 g 1187 g 1170 g 1230 g 1241 g 1304 g 1442 g 1618 g 1629 g 1773 g 2006 g
550 kg/m³ 920 g 1005 g 990 g 1040 g 1050 g 1103 g 1220 g 1369 g 1378 g 1500 g 1689 g
Feed
density
Feed level
1 2 3 4 5 6 7 8 9 10 11
750 kg/m³ 466 g 516 g 528 g 571 g 626 g 667 g 704 g 759 g 852 g 892 g 947 g
650 kg/m³ 404 g 447 g 458 g 495 g 543 g 578 g 610 g 657 g 738 g 773 g 821 g
550 kg/m³ 342 g 378 g 378 g 419 g 459 g 489 g 516 g 556 g 624 g 654 g 695 g
Feed
density
Feed level
1 2 3 4 5 6 7 8 9 10 11
750 kg/m³ 902 g 975 g 948 g 919 g 938 g 988 g 930 g 1090 g 1151 g 1221 g 1344 g
650 kg/m³ 781 g 845 g 821 g 797 g 813 g 856 g 806 g 944 g 997 g 1058 g 1165 g
550 kg/m³ 661 g 715 g 695 g 674 g 688 g 752 g 682 g 799 g 844 g 895 g 986 g

PI No. 1063
4. Exploded view and parts lists
4.1 Feedpan cpl FLUXX 360-16 wo/shut-off
(11-31-4670)
* not included in feed pan cpl.
4.2 Feedpan cpl FLUXX 360-16 w/shut-off
(11-31-4675)
1 83-01-8947 Tube adapter for tube dia 45mm
FXB/Fluxx360
2* 11-31-3592 Basic-unit tube d45.0 2holes
11-31-3593 Basic-unit tube d45.0 3holes
3 83-02-5351 Grille 16-arm for FXB/Fluxx360
4 83-06-9060 Cylinder outer with short fins
FXB/Fluxx360
5 83-04-2526 Cylinder inner for tube dia 45 Fluxx360
wo/shut-off
6 83-05-3327 Dish Fluxx360
FXB/Fluxx360
3 83-02-5351 Grille 16-arm for FXB/Fluxx360
FXB/Fluxx360
5 83-01-8946 Cylinder inner for tube dia 45
FXB/Fluxx360 with shut-off
6 83-02-5359 Slide shut-off FXB/Fluxx360
7 83-05-3327 Dish Fluxx360
1
2
3
4
5
6
1
2
3
4
5
6
7

PI-No. 1063 Page 7
4.3 Feedpan cpl FLUXX 360-8 wo/shut-off
(11-31-4680)
4.4 Feedpan cpl FLUXX 360-8 w/shut-off
(11-31-4685)
FXB/Fluxx360
3 83-04-1097 Grille 8-arm for Fluxx360
FXB/Fluxx360
5 83-04-2526 Cylinder inner for tube dia 45 Fluxx360
wo/shut-off
6 83-05-3327 Dish Fluxx360
FXB/Fluxx360
3 83-04-1097 Grille 8-arm for Fluxx360
FXB/Fluxx360
5 83-01-8946 Cylinder inner for tube dia 45
FXB/Fluxx360 with shut-off
6 83-02-5359 Slide shut-off FXB/Fluxx360
7 83-05-3327 Dish Fluxx360
1
2
3
4
5
6
1
2
3
4
5
6
7

PI No. 1063
All Fluxx 360 feed pans are available as from today.

No. 1008 January 27, 2010
Oil level control AM5
Leakages at the AM5-drive might be the consequence of unloosened vent plugs (see product
information no. 744) and/or the direct cleaning of the output shaft bearing with a high-pressure
cleaner.
In order to prevent damages it is absolutely necessary to carry out a regular visual check on the
Augermatic drive. This should take place at the end of each batch but every 6 weeks at the latest.
If a leakage is detected during this inspection, the oil level of the Augermatic-drive has to be
checked.
In order to check the oil level please
unscrew the control screw (fig. 1, detail A)
on the gearbox.
If there is oil leakage or if the oil levels
directly at the lower edge of the bore hole
the oil level is correct. Otherwise gear oil
with the specification SAE 85W-90 has to
be refilled until it discharges from the
control bore hole.
Roland Busse Rüdiger Sudhop
A
Fig. 1: Control screw for oil level
A
Tel.+49(0)4447-801-0·Fax801-237
Product
information

No. 734 October 31, 2006
Additional fixation of the feed pan TRU PAN to
the tubes 45.0 and 50.8mm for Augermatic
Big Dutchman’s equipment always has to meet the increasing requirements of the world
market. For this reason we have made an adaptation at our feed pan TRU PAN. This
includes the screwing of the tube adapter to the feed outlet in order to cope with the weight
of considerably heavy (≥ 25 kg) and agile turkeys.
The components feed outlet (Fig. 2, point 1) and tube adapter (Fig. 2, point 2) were modified in
such a way that they now offer 4 retainers for the screw connections. Thus, an extremely strong
hold on the tube can be guaranteed. If necessary, this connection can easily be dismantled.
Fig. 1
Fig. 2
1
2
Tel.+49(0)4447-801-0·Fax801-237
Product
information

PI No. 734
Assembly
The nuts are countersunk into the provided recesses in the feed outlet (Fig 3). Clamps keep them
in position. Then, the tube adapter is pushed onto the feed outlet and in front of the bulge in the
usual way (Fig. 3). This additionally prevents the nuts from falling out. Now, the screws are
inserted in the openings from the top and tightened (Fig. 5).
Fig. 3
Fig. 4

PI-No. 734 Page 3
Coding
In order to prevent that current and new parts will be mixed in orders, we have created new code
numbers. Correspondingly, also the parts lists changed. The compatibility of the parts is still given.
Below you will find a list of the new items indicating the component to be replaced and the parts
lists concerned:
new: 83-03-8121 Feed drop 45,0mm TRU PAN aut. screwed
replaces: 83-00-6443 Feed drop 45,0mm TRU PAN aut.
in parts lists:
new: 83-03-8122 Feed drop 45,0mm TRU PAN man. screwed
replaces: 83-00-0537 Feed drop 45,0mm TRU PAN man.
in parts lists:
new: 83-03-8123 Feed drop 50,8mm TRU PAN aut. screwed
replaces: 83-00-6445 Feed drop 50,8mm TRU PAN aut.
in parts lists:
11-31-4100 Feedpan cpl TRU PAN aut. dia 45,0 - rearing -> 25Kg
11-31-4150 Feedpan cpl TRU PAN aut. dia 45,0 - Vormast -> 25Kg
11-31-4300 Feedpan cpl TRU PAN man. dia 45,0 - rearing -> 25Kg
11-31-4350 Feedpan cpl TRU PAN man. dia 45,0 - preparatory -> 25Kg
11-31-4250 Feedpan cpl TRU PAN aut. dia 50,8 - preparatory -> 25Kg
Fig. 5

PI No. 734
new: 83-03-8124 Feed drop 50,8mm TRU PAN man. screwed
replaces: 83-00-0188 Feed drop 50,8mm TRU PAN man.
in parts lists:
new: 83-03-8125 Feed drop 45,0mm TRU PAN aut. for sensor screwed
ersetzt: 83-00-6444 Feed drop 45,0mm TRU PAN aut. for sensor
in parts lists:
new: 83-03-8126 Feed drop 45,0mm TRU PAN man. for sensor screwed
replaces: 83-00-3713 Feed drop 45,0mm TRU PAN man. for sensor
in parts lists:
new: 83-03-8127 Feed drop 50,8mm TRU PAN aut. for sensor screwed
replaces: 83-00-6446 Feed drop 50,8mm TRU PAN aut. for sensor
in parts lists:
new: 83-03-8128 Feed drop 50,8mm TRU PAN man. for sensor screwed
replaces: 83-00-3711 Feed drop 50,8mm TRU PAN man. for sensor
in parts lists:
new: 83-03-8129 Tube adapter 45.0mm for TRU PAN screwed
replaces: 83-00-0536 Tube adapter 45.0mm for TRU PAN screwed
in parts lists:
11-31-4109 Control pan TRU PAN aut. dia 45,0 - rearing -> 25Kg
11-31-4159 Control pan TRU PAN aut. dia 45,0 - preparatory -> 25Kg
11-31-4309 Control pan TRU PAN man. dia 45,0 - rearing -> 25Kg
11-31-4359 Control pan TRU PAN man. dia 45,0 - preparatory -> 25Kg

PI-No. 734 Page 5
new: 83-03-8130 Tube adapter 50,8mm for TRU PAN screwed
replaces: 83-00-0186 Tube adapter 50,8mm for TRU PAN screwed
in parts lists:
In addition to the above mentioned changes, all parts lists for TRU PAN are supplemented by the
following two items in the mentioned quantity:
The parts lists will be changed step by step after the stock of the individual items are exhausted.
Pcs Code No. Description
4 99-10-1420 Hexagon head screw M5x 35 DIN 558 galv.
4 99-10-1023 Hexagon nut M5 DIN 934-8 galv.
Roland Busse Hans-Jürgen Seiffert
- Product Development -
Poultry Meat Production
- Product Manager -
Poultry Floor Systems

No. 857 July 9, 2008
AFS-02 becomes successor of AFS-01
With the two versions of the AFS-02 Big Dutchman brings a new sensor into the market,
developed for increasing customer demands to detect most types of feed, grain and solids. This
capacitive sensor is typically used as empty, full and level indicator especially for feed pans.
The AFS-02 60sec (60-40-2917) with fixed 60 second delay can be exchanged 1:1 with existing
sensor AFS-01-60sec (91-00-3905). The AFS-01 Series is no longer deliverable. All part lists
have been changed.
New functions:
• Two Versions, both with trimmer for adjustable sensitivity
and the second one with additional adjustable delay time.
• Active temperature compensation is an integrated tempera-
ture sensor, which constantly monitors the influence of the
surroundings and compensates currently so that the sensi-
tivity is kept continuously constant.
• Dual Sensing is a new method for treatment of the signals
in the sensor so that external influences are balanced.
• The Switch Capacitor is a new principle for the feed detec-
tion itself, which makes the sensor extremely immune to
high frequency irradiation. This "defence system" is much
better than required by the EMC directive.
Coding
Status indicator
Both types have a status light emit-
ting diode (LED), which shows the
current status of the sensor. The
LED shows the output status and
not if the sensor is influenced. Sen-
sor defects and active current limit-
er are shown as short flashes.
Code no Description
60-40-2917 Sensor AFS-02 60sec 20-250VAC adjustable sensitivity
60-40-2918 Sensor AFS-02 ST 20-250VAC sensitivity and adjustable delay
60-40-2917 60-40-2918
60-40-2918
Tel.+49(0)4447-801-0·Fax801-237
Product
information

PI No. 857
Electrical connection:
Installation
The installation of the AFS-02 into the feed pans is identical to the (see fig. 1 and 2).
Technical data Value Unit
Power supply (Ub) 20-250 VAC
Frequency 50-60 Hz
Cable length , 4 × 0.26 mm² (AWG 22) 2000 mm
Surrounding temperature, operation -25 to +70
(-13 to +158)
°C
(°F)
Surrounding temperature, storage -30 to +80
(-22 to +176)
°C
(°F)
Protection class IP67 (NEMA6)
Approvals CE and C-UL
Rated operational current (Ie) 300 mA
Max. voltage drop (Ud) < 10 VAC eff.
Turn ON time < 100 ms
Frequency of operating cycles > 10 Hz
Min. operational current (Im) < 10 mA eff.
OFF-state current (Ir) < 3 mA eff.
Transient voltage 4 kV
Impulse voltage (load= 468 Ohm) 4 kV
Roland Busse Christian Kalkhoff
- Product Manager - - Product Manager -
Poultry Meat Production Control & Sensor Technology
Fig 1: BP/MP330, Male Pan Fig 2: Fluxx330/360, FXB

No. 897 January 15, 2009
AFS-02 sensor
In the worst case scenario, the progress in the development of energy-saving electric components
might cause undefined states concerning the control relay used in the Augermatic drive AM5 in
combination with the capacitive sensor AFS-02 (code no. 60-40-2917 and 60-40-2918).
In order to ensure the full operational volume of the Augermatic drives in combination with the
AFS-02 sensor as well as the energy-saving relays (K), we will now install an additional
optimization-set (R) in all Augermatic drives. For this purpose a 110kΩ-resistance will be
connected in parallel to the relay coil in order to increase the electrical load.
This measure is only a workaround which is to be used until the AFS-02 sensors are optimally
modified. As soon as development steps in this regard are finished we will send out an
information, such as a product information, for example.
The following figures show a sketch of the electric circuit diagram including the optimization-set as
well as a picture of the control relay with the fixed load resistance.
The separate optimization-set can also be ordered free of charge under code number 60-41-2920.
Fig. 1: sketch of circuit diagram Fig. 2: control relay incl. optimization set
Christian Kalkhoff Roland Busse
- Product Manager - - Product Manager -
Control & Sensor Technology Poultry Meat Production
Tel.+49(0)4447-801-0·Fax801-237
Product
information

No. 923 April 16, 2009
Gearbox ventilation
In light of recent events we would like to remind you that the plugs have to be removed from the
ventilation cap before the gear motors are put into operation (see illustration)! This is also
described in every user manual.
This procedure must be applied to all gear motors for feeding, egg collection and manure removal
unless equipped with automatic ventilation.
Andre Mix August Wienken
- Product Development - - Product Manager -
Poultry Cage Systems Poultry Cage Systems
Tel.+49(0)4447-801-0·Fax801-237
Product
information

1 Table of contents Page 1
User and assembly manual AM - TRU PAN
Edition: 10/01 n M 1395 GB
1 Table of contents
1 TABLE OF CONTENTS.......................................................................................1
2 BASIC SAFETY INSTRUCTIONS........................................................................5
2.1 Obligations and liability....................................................................................5
2.1.1 Dangers when operating the system .........................................................5
2.1.2 Warranty and liability .................................................................................6
2.2 Safety symbols ................................................................................................6
2.3 Special safety instructions ...............................................................................6
2.4 Warnings and safety instructions.....................................................................7
2.4.1 Information and signification of pictographs ..............................................7
2.5 Designated use................................................................................................8
2.6 Notes for use ...................................................................................................9
2.7 Electrical installations ....................................................................................10
2.8 Assembly and maintenance ..........................................................................11
2.9 Employing outside personnel.........................................................................11
2.10 Clothing and devices for personal safety.......................................................12
2.11 Ordering spare parts......................................................................................12
2.12 Disorders due to power failure.......................................................................13
2.13 First aid..........................................................................................................13
2.14 Waste disposal ..............................................................................................13
2.15 Copyright .......................................................................................................13
3 INTRODUCTION................................................................................................16
3.1 Everyday operation........................................................................................16
3.2 Cleaning, maintenance and care...................................................................16
3.3 System layout ................................................................................................17
4 PLANNING INSTRUCTIONS.............................................................................18
4.1 Passage height with raised feeding system...................................................18
4.2 Dimensions of the feed pans.........................................................................18
4.3 Assembling an automatic Augermatic TRU PAN feed line for turkeys ..........19
4.4 Assembling a manual Augermatic TRU PAN feed line fo turkeys .................20

4.5 Erecting a poult ring for 350 turkeys with TRU PAN 3-hole...........................21
4.6 Erecting a poult ring for 350 turkeys with TRU PAN 2-hole...........................22
4.7 Assembling the poult ring ..............................................................................23
4.8 Area of use of TRU PAN turkey feed pan......................................................25
4.9 Individual components of the TRU PAN turkey feed pan ..............................25
4.10 Planning instructions for AUGERMATIC TRU PAN for turkeys.....................31
4.10.1 Planning aids for evaluating the total lifting load for suspended lines:.....31
4.10.2 Planning aid for evaluating the number of lines and pans.......................31
4.10.3 Drives for Augermatic TRU PAN .............................................................32
5 TECHNICAL DATA............................................................................................33
5.1 Different types ...............................................................................................33
5.2 Survey TRU PAN feed pan............................................................................34
5.2.1 Feed pan cpl. TRU PAN automatic..........................................................34
5.2.2 Feed pans TRU PAN manual ..................................................................42
5.3 Self feeder 12 l, Picorett FRC, Code No. 11 31 3080...................................50
6 TOOLING...........................................................................................................52
7 NOTES FOR MOUNTING..................................................................................53
7.1 Explanation on the lay-out of the assembly instructions................................53
7.2 Before starting to assemble the system.........................................................53
7.3 Assembly order..............................................................................................53
7.4 Installing the TRU PAN feed pans.................................................................54
7.5 Fixing the feed pans to the tube ....................................................................62
7.6 Tubes for feed pans.......................................................................................63
7.6.1 Tube 45x1,25-3050 for TRU PAN............................................................63
7.6.2 Tube 50,8x1,25-3050 for TRU PAN.........................................................64
7.6.3 End tubes ................................................................................................65
7.7 Installing the feed pans at the end tube.........................................................66
7.8 Connecting the tubes.....................................................................................67
7.9 Installing the drawbars for automatic flooding device ....................................68
7.10 Installing the automatic flooding device TRU PAN ........................................70
7.10.1 Installing the end anchor for flooding device TRU PAN...........................74

7.11 Opening and closing the feed pans ...............................................................77
7.12 Closing the flooding slide with TRU PAN feed pans manual .........................78
7.13 Feed hopper ..................................................................................................79
7.13.1 Assembling the upper part on the lower part of the feed hopper.............80
7.13.2 Feed hopper 115L 1 + 2 lines..................................................................81
8 ASSEMBLY AM DRIVE .....................................................................................86
8.1 AM4 drive unit................................................................................................86
8.2 Installing the HD AM auger and tensioning the HD AM auger.......................87
8.2.1 Tensioning the HD AM auger ..................................................................89
8.2.2 Welding the auger ...................................................................................92
8.2.3 Repairing the auger at the feed hopper or AM drive................................92
8.3 Installing the anti-roost wire...........................................................................94
8.3.1 Installing the end anchor anti-roost AM and the tension springs .............94
8.4 Connecting the anti-roost device ...................................................................97
8.5 Installing the sensor.....................................................................................100
8.5.1 Electrical connection of Augermatic and sensor....................................102
8.5.2 Mode of operation and setting of the AFS-01 90-250V sensor..............103
9 INSTALLING THE SUSPENSION ...................................................................104
10 INSTALLING THE CABLE WINCHES.............................................................106
11 FINAL INSPECTION........................................................................................107
11.1 Conveying system for AUGERMATIC .........................................................107
11.2 TRU PAN feed pan......................................................................................107
11.3 Anti-roost device..........................................................................................107
12 OPERATING INSTRUCTIONS ........................................................................108
12.1 Putting AUGERMATIC TRU PAN into operation .........................................108
13 TROUBLES AND THEIR REMEDIES..............................................................109
14 LIST OF SPARE PARTS .................................................................................113

Space for notes:

2 Basic safety instructions Page 5
2 Basic safety instructions
Please take care of these instructions and always keep them in the same
place for quick reference.
All persons operating, cleaning or servicing the system have to be familiar
with the contents of these instructions.
If these instructions should get damaged or lost, Big Dutchman will be
glad to provide you with a new copy.
These assembly and operating instructions contain all important notes for safe
operation of the system.
2.1 Obligations and liability
Take into consideration the assembling and operating instructions:
A basic condition for safe operation and trouble-free handling of this system is the
knowledge of the basic safety instructions and regulations.
These assembling and operating instructions, particularly the safety instructions have
to be followed by everyone working with this system. Moreover, the regulations and
instructions for the prevention of accidents valid at the respective place of use have
to be taken into consideration.
2.1.1 Dangers when operating the system
The AUGERMATIC TRU PAN system has been constructed according to the state of
the art and all acknowledged regulations regarding technical safety. Upon operation,
however, dangers to life and limb of the user or third persons or impairments of the
system or other material property are still possible. The system may only be applied
· for due use and
· in an impeccable state from the safety point of view.
Immediately remove any troubles possibly leading to safety dangers.

2 Basic safety instructions Page 6
2.1.2 Warranty and liability
Warranty and liability claims regarding persons or material damage are excluded if
they go back to one or several of the following causes:
· no due use of the installation,
· inappropriate mounting, putting into operation, operating and maintaining of the
system,
· operating the system with defective safety equipment or not duly fixed or not
functioning safety or protective devices,
· non-observance of these operating instructions regarding transport, stock
keeping, mounting, putting into operation, operation, maintenance and upgrading
of the system,
· unauthorised constructional modifications to the system,
· unauthorised modification of the AUGERMATIC TRU PAN (e.g. drives: power
and speed)
· the manufacturer is not responsible for any damages of the machine or the
software resulting from unauthorised changes done by the user,
· faulty surveillance of system parts subject to wear and tear,
· inappropriate repairs,
· in the event of a disaster by foreign matters or force majeure.
2.2 Safety symbols
Upon reading these assembly and operating instructions you will come across the
following symbols:
Warning against general dangers
Warning against dangerous electric tension
2.3 Special safety instructions
The following signs are used for certain dangers in these assembly and operating
instructions:

Augermatic Tru-Pan - m1395.pdf

Augermatic Tru-Pan - m1395.pdf

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