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INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
HF POWER MODULES
HEATING STATIONS
SiCtech Induction
www.sictechinduction.com
SiCtech
INDUCTION
Driving Innovation
SiCtech´s MF & HF Induction
Power Supplies
About SiCtech
Induction
⇒SiCtech Facilities
⇒R+D at SiCtech
⇒SiCtech Induction Heating Power Supplies
§ SiCtech Power Inverter Core Technology
§ SiCtech MF & HF Inverter Modules
§ SiCtech MF & HF Power Transformers
§ SiCtech Induction Power Supplies Overview
SiCtech Induction
A Spanish Private Company, since 2018, located in the
Technological Park of Valencia (Spain). The company
belongs to the subsector of equipment for industrial
machinery, whose business purpose is its own R&D for
the development, production and marketing of advanced
power converters & very high efficient transformers for
its use in industrial induction heating applications.
About SiCtech Induction
SiCtech Localization and Facilities
Airport
6 km
4 km
Technological
Park- Valencia
R+D at SiCtech
R+D Timeline
2018 2019 2020 2021 2022 2023
SiCtech Core
Inverter Technology
HF Power Modules
& HF Transformers
MF Power Modules
& MF Transformers
SiCMag Family MF &
HF Power Supplies
SiCMobile Family
MF Power Supplies
SiCDualFamily
Power Supplies
100kW/400 kHz in
the size of a laptop
SiCtech´s Concept (Patented): Series inverter/converter
integrated in a PCB including all the features needed as Power Section,
Smart Controller, Sensors, Transistor Driving Circuits & Floating Power
Supplies and a water heatsink.
Controller + Sensing circuits
SERIES INVERTER
H Bridge
DC Link
Floating Power
Supplies
Drivers
SiC MOSFET
Technology
All needed
features needed in
a power converter
integrated in a PCB
SiCtech Induction Heating Power Supplies
SiCtech´s Power Inverter Core Technology
Inverter Traditional Technology
All needed features needed in a power converter integrated in a PCB
SiCtech Induction Heating Power Supplies
SiCtech´s Power Inverter Core Technology
Core Technology Power Inverter (open) Power Inverter (closed)
3 Phase
mains
3 Phase mains
MF or HF Power
Output
CAN
Communication
to PLC
24VDC for
Controller
Controller including
sensorics
DC Link Caps
3 Phase
mains
50 kW
20-400 kHz
V=5,6 litres
W= 7kg
V=0,8 litres
W= 1,3 kg
12,5 kW
20-400 kHz
200 kW
5-100 kHz
25 kW
5-100 kHz
V=15 litres
W= 15 kg
100 kW
20-400 kHz
V=28 litres
W= 30kg
HF Modules 12,5…100 kW/20-400kHz
MF Modules 25…200 kW/5-100kHz
100 kW
20-400 kHz
50 kW
5-100 kHz
SiCtech Induction Heating Power Supplies
MF & HF Inverter Modules
Isolation
Transformers
Active
Transformers
Reactive
Transformers
100 …3.000kVA
10……….50 kHz
25 …100kVA
5……400 kHz
25 …100kVA
5……400 kHz
SiCtech Induction Heating Power Supplies
SiCtech MF & HF Power Transformers
Toroidal & Gun
Transformers
25 & 50 kVA
10……50 kHz
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
SiCMag Family (HF & MF) SiCMobile Family (MF)
SiCMag S (MF & HF) SiCMag L (MF& HF) SiCDual (MF+HF) SiCMobi Execution SiCWall Execution
12,5 -50 kW HF/25-50 kW MF 100-400 kW HF/ 50-800 MF 100-800KW 6-50 kW Continuous (100 kW Intermittent)
MF: 5-100 kHz /HF:20-400 kHz MF+HF: 5-100 kHz + 20-400 kHz 5-40 kHz
External Capacitor Bank Internal Capacitor Bank
1 power output Up to 8 independent power outputs Dual frequency output Up to two power outputs
Typical Applications
⇒Small Parts Melting
⇒Small parts Heating
⇒Battery Soldering
⇒Forging
⇒Hardening
⇒Tempering
⇒Glass Melting
⇒Simultaneous Dual Frequency
Hardening
⇒Unregular surface hardening
⇒Gear Hardening
⇒Spot & Full Bonding
⇒Deck Straightening
⇒Bolt Heating
⇒Brazing
⇒Shrink Fitting……..
SiCtech Induction Heating Power Supplies
Power Supplies Overview
SiCtech Induction
Power Supplies
⇒The SiCMag Family
☞ The SiCMag S Family
☞ The SiCMag L Family
☞ The SiCDual Family
⇒The SiCMobile Family
Key Figures
Þ MF Range: 12,5-800 kW/5-50 kHz
Þ HF Range: 12,5-400 KW/20-400 kHz
Þ Multi-Output capability
Þ External customised heating station
Þ Connection to the heating station up to 10 m.
Þ Programmable heating segments
Þ Fully digital controller
Þ SiCtech PLC (SiCMag S)
Þ SIEMENS PLC (SiCMag L)
Different Cabinet Options
SiCMag generator family is housed in two different
types of cabinets.
⇒ SiCMag….S is thought for portable applications
with powers up to 50 kW
⇒ SiCMag….L is housed in a standard cabinet and
ranges powers from 100 to 800 kW.
⇒ SiCDual…. is housed in a standard cabinet for
simultaneous frequency applications and
powers up to 800 kW SiCMag…. L
SiCMag…. S
The SiCMag Family
Main Features and Ranges
SiCDual….
SiCMag S Family
Features and Ranges
SiCMag S family of power supplies, with
external customised heating station, corresponds
to a range of generators for induction heating
applications covering power levels from 12,5 to
50 kW and frequencies up to 400 kHz in two
ranges 5 to 100 kHz and 20 to 400 kHz.
Ultimate Technology
SiCMag S generators are based on the ultimate
power electronics technologies as Silicon Carbide
(SiC) MOS Transistors, advanced DC link using
antiferroelectric capacitors, ultrafast high
isolation circuitry and advanced transistor driving
circuits and fully digital controller all integrated in
a PCB, allowing an overall efficiency higher than
90% @40 kHz (inductor losses not included) and
consequently very small and compact chillers.
SiCMag S HMI is the developed SiCtech PLC.
MF Range Double current
capability
SiCMag 12k100 S 12,5 kW 5-100 kHz YES
SiCMag 25k100 S 25 kW 5-100 kHz NO
SiCMag 50k100 S 50 kW 5-100 kHz NO
HF Range
SiCMag 12k400 S 12,5 kW 20-400 kHz NO
SiCMag 25k400 S 25 kW 20-400 kHz YES
SiCMag 50k400 S 50 kW 20-400 kHz NO
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
Typical Applications of
the SiCMag S Family
☞ Small Parts Hardening
☞ Small Parts Melting
☞ Battery Soldering
☞ Small Parts Brazing
☞ Can Sealing
☞ Container Sealing
Can Sealing
Battery
Soldering
Battery
Soldering
SiCMag S Family
Typical Applications
SiCMag L Family
Features and Ranges
MF Range
SiCMag 100k100 L 100 kW 5-100 kHz
SiCMag 200k100 L 200 kW 5-100 kHz
SiCMag 300k100 L 300 kW 5-100 kHz
SiCMag 400k100 L 400 kW 5-100 kHz
SiCMag 500k100 L 500 kW 5-100 kHz
SiCMag 600k100 L 600 kW 5-100 kHz
SiCMag 700k100 L 700 kW 5-100 kHz
SiCMag 800k100 L 800 kW 5-100 kHz
HF Range
SiCMag100k400 L 100 kW 20-400 kHz
SiCMag200k400 L 200 kW 20-400 kHz
SiCMag300k400 L 300 kW 20-400 kHz
SiCMag400k400 L 400 kW 20-400 kHz
SiCMag L family of power supplies
corresponds to a range of generators for
induction heating applications covering
power levels from 100 to 800 kW and
frequencies up to 400 kHz in two frequency
ranges, 5 to 100 kHz and 20 to 400 kHz.
Multi-power Port Technology
Due to the wide frequency range of SiCMag
L generators many induction heating
applications can be covered with the same
generator. Also, the power output of SiCMag
L generators can be configured as single-
power port or independent multi-power port
output, allowing different applications with
different power levels, different frequencies
and also simultaneous frequency
applications
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
SiCMag L Family
Typical Applications
Typical Applications
of the SiCMag L
Family
☞ Forging
☞ MF Hardening
☞ HF Hardening
☞ Tempering
☞ Melting
☞ Glass Melting
Glass Melting
300 kW100 kHz
6 Outputs
Forging
Hardening
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
Cu Brazing
Cu Brazing
Straightening
Bolt Heating
Bolt Heating
SiCDual Family
Features and Ranges
16
200 kW MF
Output
200 kW HF
Output
SiCDual Frequency
Range
⇒ MF: 5-100 kHz
⇒ HF: 20-400 kHz
⇒Sequential Dual Frequency process
with two hardening inductors
⇒Sequential Dual Frequency
processes with one heating inductor
⇒Simultaneous Dual Frequency
processes
SiCDual Family MF kW HF kW
SiCDual 50/50 50 50
SiCDual 100/50 100 50
SiCDual 100/100 100 100
SiCDual200/100 200 100
SiCDual 200/200 200 200
SiCDual 300/100 300 100
SiCDual 300/200 300 200
SiCDual 300/300 300 300
SiCDual 400/200 400 200
SiCDual 400/300 400 300
SiCDual 400/400 400 400
400 kW
Simultaneous
Frequency
Power Supply
SiCMobile Family
Main Features and Ranges
Features
⇒ Compact Power Unit for different Induction Heating Applications
⇒ Mobile Unit
⇒ Very compact size
⇒ Wide Range of applications with the same generator
⇒ Internal Capacitor Bank
⇒ Internal Isolation transformer for higher reliability
⇒ Extremely high efficiency.
⇒ Very high robustness due to the use of SiC MOS Transistors.
⇒ Very easy use of the generator due to the use of advanced algorithms that auto-
adjust the generator depending on the required heating process.
⇒ Mobile or Wall execution
Key Figures
⇒ 12,5-50 KW
⇒ 10-40 KHZ
⇒ Up to 2 independent power ports
⇒ Heating station through a coaxial transformer or Coaxial Gun Transformer
⇒ Connection to the heating station up to 10 m.
⇒ Programmable heating segments
⇒ 200% overcurrent capability for load matching
⇒ 200% intermittent power for critical applications
MF Range
Continuos
Power
Intermittent
Power
SiCMobile 12k40 12,5 kW 25 kW 10-40 kHz
SiCMobile 25k40 25 kW 50 kW 10-40 kHz
SiCMobile 25k40 Dual 2x12,5 kW 2x25 kW 10-40 kHz
SiCMobile 50k40 50 kW 100 kW 10-40 kHz
SiCMobile 50k40Dual 2x25 kW 2x50 kW 10-40 kHz
Mobi Execution Wall Execution
SiCMobile generators are very small and lightly power supplies that
includes in a single cabinet the power section, as well as the resonant
capacitor bank and can be placed in a table as well as in a mobile unit. The
output can be connected to a conventional or coaxial reactive matching
transformer for load adaptation.
Ultimate Technology
SiCMobile generators are based on the ultimate power electronics
technologies as Silicon Carbide (SiC) MOS Transistors, advanced DC link
using antiferroelectric capacitors, ultrafast high isolation circuitry and
advanced transistor driving circuits and fully digital controller all integrated
in a PCB, allowing an overall efficiency higher than 90% @40 kHz (inductor
losses not included) and consequently very small and compact chillers.
Multi-power Port Technology
SiCMobile generators can handle two different power outputs totally
independent each other with working possibilities at different power and
frequencies at the same time.
SiCMobile Family
Features and Ranges
Simple Use
SiCMobile generators are very simple to operate as the control features simplifies the operation of the inverter and the HMI guides the user with very simple
instructions to operate the machine.
Wide range of Load Matching
Load matching in SiCMobile generators is very simple task as the inverter has 200% overcurrent capacity making that
every workpiece can be heated with the same inductor and due to their special design, these generators can provide 200%
intermittent power with a duty cycle of 50%.
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
Cu Brazing
Cu Brazing
Straightening
Cu
Brazing
Wall
Straightening
Unit
Deck Straightening
Unit
Straightening
Bolt Heating
SiCMobile Family
Typical Applications
SiCMobile Family
Typical Applications
☞ Full Bonding
☞ Spot Bonding
☞ Bolt Heating
☞ Brazing
☞ Coating Removal
☞ Shrink Fitting
Glass
Melting
SiCtech
MF & HF Power Transformers
SiCtech MF & HF Power Transformers
Main Specs
Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg)
TA25k50/52 MF
Isolation Transformer
25
5-50 1:1
160x176x85 5,3
TA100k50/52 100 160x172x125 10
Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg)
t25k50 Active MF Transformer
25
5-50
2,5:1 to 18:1 140x183x148 9,4
t25k400/1518 Active HF Transformer 15-400
Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg)
t100k50/51 Active MF Transformer
100
5-50
2,5:1 to 9:1
200x220x164 17
t100k400/401 Active HF Transformer 15-400
TR50k50 Reactive MF Transformer 1.000 10-50 22:1 to 26:1
Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg)
t100k50BS Active MF Transformer
200
5-50
2,5:1 to 18:1
194x196x350 32
t100k400BS Active HF Transformer 15-400
TR100k50BS Reactive MF Transformer 3.000 10-50 14:1 to 18:1
SiCtech
Services
⇒SiCtech´s practical expertise in heat treatment applications
⇒Customers support in its application
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
SiCtech supports customers in:
⇒ The calculation of the optimal frequency
for the induction process
⇒ The calculation of the required power
according the production
⇒ The calculation of the heating station
(required reactive power of the capacitor
bank)
⇒ The optimal design of the capacitor bank
⇒ The design of the heating inductor for
optimal process
⇒ The design of the different heating
sections in order to have an optimal
induction heating process
⇒ The manufacturing customized resonant
heating stations according its application
including heating inductor
⇒ The design of the optimal architecture of
customised induction power supplies
SiCtech Practical
Application Expertise :
⇒ Forging
⇒ Hardening
⇒ Tempering
⇒ Annealing
⇒ Glass Melting
⇒ Full Bonding
⇒ Spot Bonding
⇒ Deck Straightening
⇒ Bolt Heating
⇒ Cu Brazing
⇒ Coating removal
⇒ Shrink Fitting
⇒ Battery Soldering
⇒ Tube Welding
SiCtech Services
SiCtech´s Practical Application Expertise & Customer Support
INDUCTIVE HEATING
POWER MODULES &
HEATING STATIONS
MF POWER MODULES
HF POWER MODULES
HEATING STATIONS
24

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SICTECH PRODUCT PRESENTATION

  • 1. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES HF POWER MODULES HEATING STATIONS SiCtech Induction www.sictechinduction.com SiCtech INDUCTION Driving Innovation SiCtech´s MF & HF Induction Power Supplies
  • 2. About SiCtech Induction ⇒SiCtech Facilities ⇒R+D at SiCtech ⇒SiCtech Induction Heating Power Supplies § SiCtech Power Inverter Core Technology § SiCtech MF & HF Inverter Modules § SiCtech MF & HF Power Transformers § SiCtech Induction Power Supplies Overview
  • 3. SiCtech Induction A Spanish Private Company, since 2018, located in the Technological Park of Valencia (Spain). The company belongs to the subsector of equipment for industrial machinery, whose business purpose is its own R&D for the development, production and marketing of advanced power converters & very high efficient transformers for its use in industrial induction heating applications. About SiCtech Induction SiCtech Localization and Facilities Airport 6 km 4 km Technological Park- Valencia
  • 4. R+D at SiCtech R+D Timeline 2018 2019 2020 2021 2022 2023 SiCtech Core Inverter Technology HF Power Modules & HF Transformers MF Power Modules & MF Transformers SiCMag Family MF & HF Power Supplies SiCMobile Family MF Power Supplies SiCDualFamily Power Supplies 100kW/400 kHz in the size of a laptop
  • 5. SiCtech´s Concept (Patented): Series inverter/converter integrated in a PCB including all the features needed as Power Section, Smart Controller, Sensors, Transistor Driving Circuits & Floating Power Supplies and a water heatsink. Controller + Sensing circuits SERIES INVERTER H Bridge DC Link Floating Power Supplies Drivers SiC MOSFET Technology All needed features needed in a power converter integrated in a PCB SiCtech Induction Heating Power Supplies SiCtech´s Power Inverter Core Technology Inverter Traditional Technology
  • 6. All needed features needed in a power converter integrated in a PCB SiCtech Induction Heating Power Supplies SiCtech´s Power Inverter Core Technology Core Technology Power Inverter (open) Power Inverter (closed) 3 Phase mains 3 Phase mains MF or HF Power Output CAN Communication to PLC 24VDC for Controller Controller including sensorics DC Link Caps 3 Phase mains
  • 7. 50 kW 20-400 kHz V=5,6 litres W= 7kg V=0,8 litres W= 1,3 kg 12,5 kW 20-400 kHz 200 kW 5-100 kHz 25 kW 5-100 kHz V=15 litres W= 15 kg 100 kW 20-400 kHz V=28 litres W= 30kg HF Modules 12,5…100 kW/20-400kHz MF Modules 25…200 kW/5-100kHz 100 kW 20-400 kHz 50 kW 5-100 kHz SiCtech Induction Heating Power Supplies MF & HF Inverter Modules
  • 8. Isolation Transformers Active Transformers Reactive Transformers 100 …3.000kVA 10……….50 kHz 25 …100kVA 5……400 kHz 25 …100kVA 5……400 kHz SiCtech Induction Heating Power Supplies SiCtech MF & HF Power Transformers Toroidal & Gun Transformers 25 & 50 kVA 10……50 kHz
  • 9. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES SiCMag Family (HF & MF) SiCMobile Family (MF) SiCMag S (MF & HF) SiCMag L (MF& HF) SiCDual (MF+HF) SiCMobi Execution SiCWall Execution 12,5 -50 kW HF/25-50 kW MF 100-400 kW HF/ 50-800 MF 100-800KW 6-50 kW Continuous (100 kW Intermittent) MF: 5-100 kHz /HF:20-400 kHz MF+HF: 5-100 kHz + 20-400 kHz 5-40 kHz External Capacitor Bank Internal Capacitor Bank 1 power output Up to 8 independent power outputs Dual frequency output Up to two power outputs Typical Applications ⇒Small Parts Melting ⇒Small parts Heating ⇒Battery Soldering ⇒Forging ⇒Hardening ⇒Tempering ⇒Glass Melting ⇒Simultaneous Dual Frequency Hardening ⇒Unregular surface hardening ⇒Gear Hardening ⇒Spot & Full Bonding ⇒Deck Straightening ⇒Bolt Heating ⇒Brazing ⇒Shrink Fitting…….. SiCtech Induction Heating Power Supplies Power Supplies Overview
  • 10. SiCtech Induction Power Supplies ⇒The SiCMag Family ☞ The SiCMag S Family ☞ The SiCMag L Family ☞ The SiCDual Family ⇒The SiCMobile Family
  • 11. Key Figures Þ MF Range: 12,5-800 kW/5-50 kHz Þ HF Range: 12,5-400 KW/20-400 kHz Þ Multi-Output capability Þ External customised heating station Þ Connection to the heating station up to 10 m. Þ Programmable heating segments Þ Fully digital controller Þ SiCtech PLC (SiCMag S) Þ SIEMENS PLC (SiCMag L) Different Cabinet Options SiCMag generator family is housed in two different types of cabinets. ⇒ SiCMag….S is thought for portable applications with powers up to 50 kW ⇒ SiCMag….L is housed in a standard cabinet and ranges powers from 100 to 800 kW. ⇒ SiCDual…. is housed in a standard cabinet for simultaneous frequency applications and powers up to 800 kW SiCMag…. L SiCMag…. S The SiCMag Family Main Features and Ranges SiCDual….
  • 12. SiCMag S Family Features and Ranges SiCMag S family of power supplies, with external customised heating station, corresponds to a range of generators for induction heating applications covering power levels from 12,5 to 50 kW and frequencies up to 400 kHz in two ranges 5 to 100 kHz and 20 to 400 kHz. Ultimate Technology SiCMag S generators are based on the ultimate power electronics technologies as Silicon Carbide (SiC) MOS Transistors, advanced DC link using antiferroelectric capacitors, ultrafast high isolation circuitry and advanced transistor driving circuits and fully digital controller all integrated in a PCB, allowing an overall efficiency higher than 90% @40 kHz (inductor losses not included) and consequently very small and compact chillers. SiCMag S HMI is the developed SiCtech PLC. MF Range Double current capability SiCMag 12k100 S 12,5 kW 5-100 kHz YES SiCMag 25k100 S 25 kW 5-100 kHz NO SiCMag 50k100 S 50 kW 5-100 kHz NO HF Range SiCMag 12k400 S 12,5 kW 20-400 kHz NO SiCMag 25k400 S 25 kW 20-400 kHz YES SiCMag 50k400 S 50 kW 20-400 kHz NO
  • 13. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES Typical Applications of the SiCMag S Family ☞ Small Parts Hardening ☞ Small Parts Melting ☞ Battery Soldering ☞ Small Parts Brazing ☞ Can Sealing ☞ Container Sealing Can Sealing Battery Soldering Battery Soldering SiCMag S Family Typical Applications
  • 14. SiCMag L Family Features and Ranges MF Range SiCMag 100k100 L 100 kW 5-100 kHz SiCMag 200k100 L 200 kW 5-100 kHz SiCMag 300k100 L 300 kW 5-100 kHz SiCMag 400k100 L 400 kW 5-100 kHz SiCMag 500k100 L 500 kW 5-100 kHz SiCMag 600k100 L 600 kW 5-100 kHz SiCMag 700k100 L 700 kW 5-100 kHz SiCMag 800k100 L 800 kW 5-100 kHz HF Range SiCMag100k400 L 100 kW 20-400 kHz SiCMag200k400 L 200 kW 20-400 kHz SiCMag300k400 L 300 kW 20-400 kHz SiCMag400k400 L 400 kW 20-400 kHz SiCMag L family of power supplies corresponds to a range of generators for induction heating applications covering power levels from 100 to 800 kW and frequencies up to 400 kHz in two frequency ranges, 5 to 100 kHz and 20 to 400 kHz. Multi-power Port Technology Due to the wide frequency range of SiCMag L generators many induction heating applications can be covered with the same generator. Also, the power output of SiCMag L generators can be configured as single- power port or independent multi-power port output, allowing different applications with different power levels, different frequencies and also simultaneous frequency applications
  • 15. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES SiCMag L Family Typical Applications Typical Applications of the SiCMag L Family ☞ Forging ☞ MF Hardening ☞ HF Hardening ☞ Tempering ☞ Melting ☞ Glass Melting Glass Melting 300 kW100 kHz 6 Outputs Forging Hardening
  • 16. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES Cu Brazing Cu Brazing Straightening Bolt Heating Bolt Heating SiCDual Family Features and Ranges 16 200 kW MF Output 200 kW HF Output SiCDual Frequency Range ⇒ MF: 5-100 kHz ⇒ HF: 20-400 kHz ⇒Sequential Dual Frequency process with two hardening inductors ⇒Sequential Dual Frequency processes with one heating inductor ⇒Simultaneous Dual Frequency processes SiCDual Family MF kW HF kW SiCDual 50/50 50 50 SiCDual 100/50 100 50 SiCDual 100/100 100 100 SiCDual200/100 200 100 SiCDual 200/200 200 200 SiCDual 300/100 300 100 SiCDual 300/200 300 200 SiCDual 300/300 300 300 SiCDual 400/200 400 200 SiCDual 400/300 400 300 SiCDual 400/400 400 400 400 kW Simultaneous Frequency Power Supply
  • 17. SiCMobile Family Main Features and Ranges Features ⇒ Compact Power Unit for different Induction Heating Applications ⇒ Mobile Unit ⇒ Very compact size ⇒ Wide Range of applications with the same generator ⇒ Internal Capacitor Bank ⇒ Internal Isolation transformer for higher reliability ⇒ Extremely high efficiency. ⇒ Very high robustness due to the use of SiC MOS Transistors. ⇒ Very easy use of the generator due to the use of advanced algorithms that auto- adjust the generator depending on the required heating process. ⇒ Mobile or Wall execution Key Figures ⇒ 12,5-50 KW ⇒ 10-40 KHZ ⇒ Up to 2 independent power ports ⇒ Heating station through a coaxial transformer or Coaxial Gun Transformer ⇒ Connection to the heating station up to 10 m. ⇒ Programmable heating segments ⇒ 200% overcurrent capability for load matching ⇒ 200% intermittent power for critical applications MF Range Continuos Power Intermittent Power SiCMobile 12k40 12,5 kW 25 kW 10-40 kHz SiCMobile 25k40 25 kW 50 kW 10-40 kHz SiCMobile 25k40 Dual 2x12,5 kW 2x25 kW 10-40 kHz SiCMobile 50k40 50 kW 100 kW 10-40 kHz SiCMobile 50k40Dual 2x25 kW 2x50 kW 10-40 kHz Mobi Execution Wall Execution
  • 18. SiCMobile generators are very small and lightly power supplies that includes in a single cabinet the power section, as well as the resonant capacitor bank and can be placed in a table as well as in a mobile unit. The output can be connected to a conventional or coaxial reactive matching transformer for load adaptation. Ultimate Technology SiCMobile generators are based on the ultimate power electronics technologies as Silicon Carbide (SiC) MOS Transistors, advanced DC link using antiferroelectric capacitors, ultrafast high isolation circuitry and advanced transistor driving circuits and fully digital controller all integrated in a PCB, allowing an overall efficiency higher than 90% @40 kHz (inductor losses not included) and consequently very small and compact chillers. Multi-power Port Technology SiCMobile generators can handle two different power outputs totally independent each other with working possibilities at different power and frequencies at the same time. SiCMobile Family Features and Ranges Simple Use SiCMobile generators are very simple to operate as the control features simplifies the operation of the inverter and the HMI guides the user with very simple instructions to operate the machine. Wide range of Load Matching Load matching in SiCMobile generators is very simple task as the inverter has 200% overcurrent capacity making that every workpiece can be heated with the same inductor and due to their special design, these generators can provide 200% intermittent power with a duty cycle of 50%.
  • 19. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES Cu Brazing Cu Brazing Straightening Cu Brazing Wall Straightening Unit Deck Straightening Unit Straightening Bolt Heating SiCMobile Family Typical Applications SiCMobile Family Typical Applications ☞ Full Bonding ☞ Spot Bonding ☞ Bolt Heating ☞ Brazing ☞ Coating Removal ☞ Shrink Fitting Glass Melting
  • 20. SiCtech MF & HF Power Transformers
  • 21. SiCtech MF & HF Power Transformers Main Specs Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg) TA25k50/52 MF Isolation Transformer 25 5-50 1:1 160x176x85 5,3 TA100k50/52 100 160x172x125 10 Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg) t25k50 Active MF Transformer 25 5-50 2,5:1 to 18:1 140x183x148 9,4 t25k400/1518 Active HF Transformer 15-400 Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg) t100k50/51 Active MF Transformer 100 5-50 2,5:1 to 9:1 200x220x164 17 t100k400/401 Active HF Transformer 15-400 TR50k50 Reactive MF Transformer 1.000 10-50 22:1 to 26:1 Model Tranformer Type Power (kVA) Range (kHz) Ratio Size (mm) Weight (kg) t100k50BS Active MF Transformer 200 5-50 2,5:1 to 18:1 194x196x350 32 t100k400BS Active HF Transformer 15-400 TR100k50BS Reactive MF Transformer 3.000 10-50 14:1 to 18:1
  • 22. SiCtech Services ⇒SiCtech´s practical expertise in heat treatment applications ⇒Customers support in its application
  • 23. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES SiCtech supports customers in: ⇒ The calculation of the optimal frequency for the induction process ⇒ The calculation of the required power according the production ⇒ The calculation of the heating station (required reactive power of the capacitor bank) ⇒ The optimal design of the capacitor bank ⇒ The design of the heating inductor for optimal process ⇒ The design of the different heating sections in order to have an optimal induction heating process ⇒ The manufacturing customized resonant heating stations according its application including heating inductor ⇒ The design of the optimal architecture of customised induction power supplies SiCtech Practical Application Expertise : ⇒ Forging ⇒ Hardening ⇒ Tempering ⇒ Annealing ⇒ Glass Melting ⇒ Full Bonding ⇒ Spot Bonding ⇒ Deck Straightening ⇒ Bolt Heating ⇒ Cu Brazing ⇒ Coating removal ⇒ Shrink Fitting ⇒ Battery Soldering ⇒ Tube Welding SiCtech Services SiCtech´s Practical Application Expertise & Customer Support
  • 24. INDUCTIVE HEATING POWER MODULES & HEATING STATIONS MF POWER MODULES HF POWER MODULES HEATING STATIONS 24