This document outlines the results of a 5S audit conducted at Imperial Auto Industries Ltd. It identifies 15 areas that were audited, including the packing area, vulcanizer area, washing area, and moulding side. For each area, it lists an issue found ("point") such as unlabeled bins, unidentified materials, or safety hazards. Responsible employees are assigned to address each issue by a target date to improve organization and safety.

1. 1
Imperial Auto Industries Ltd. Format No. :-
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Rev. No. :- 00
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Before After
Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Packing area Extrusion
Point: Gangway blocked,
Material in bin not labeled
Resp: Gaurav/Deepak
Target Date:

2. 2
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Before After
Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Vulcnizer Area
Point: Material in bin not
labeled
Resp: Subham
Target Date:

3. 3
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Vulcanizer Area
Point: Material under table not
identified and fixture on same
table kept with no area
identified or marked
Resp: Subham /Rakesh
Target Date:

4. 4
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
AreaVulcnizer, Knider, Silicon
Point: Daily check sheet not
filled at any location
Resp: Rakesh Kumar
Target Date:

5. 5
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Second floor of shed first
Point: Non moving material of
September 2021, oct, 2021, nov.
2021
Resp: Naresh Kumar
Target Date:

6. 6
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Before After
Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Second floor of shed first
Point: Non moving material of
September 2021, oct, 2021, nov.
2021
Resp: Naresh Kumar
Target Date:

7. 7
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Second floor of shed first
Point: Fixture kept
unsystematically, no marking
Resp: Subham Kumar
Target Date:

8. 8
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Washing area
Point: Parts in bin not identified
, no marking on bin regarding
part status or no.
Resp: Subham Kumar/Gaurav
Target Date:

9. 9
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Vulcanizer Area
Point: Parts in bin and Packets
not identified , gloves lying on
floor
Resp: Rakesh Kumar
Target Date:

10. 10
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Hollow storage room
Point: Pipe hanging down can
break the window glass, need
to be fixed
Resp: Gaurav/Praveen Kumar
Target Date:

11. 11
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Packing area
Point: Mix items in bin
Resp: Gaurav/ Subham
Target Date:

12. 12
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Near hollow room area
Point: Parts in bin and trolley
at gangway
Resp: Rakesh Kumar
Target Date:

13. 13
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Before After
Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Packing area
Point: Parts kept not identified
in bins
Resp: Gaurav
Target Date:

14. 14
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Moulding side
Point: Fixtures coming out of
rack, can leads to injury to
anyone.
Resp: Gaurav
Target Date:

15. 15
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Title :- 5S Audit
Area :-Extrusion
HOD: Naresh Kumar
Area: Extrusion- rework area
Point: Open fire
Resp: Gaurav/ Praceen Kumar
Target Date: