Senthil Kumar has over 10 years of experience in mineral processing and project management. He has worked as an Associate Manager at Hindustan Zinc Ltd, a Senior Engineer at Outotec India Pvt Ltd, and in various roles at Hindustan Zinc Ltd-Zawar mines. Some of his achievements include increasing mill capacity, reducing costs, receiving performance awards, and improving recovery rates. He has expertise in plant operations, maintenance, process optimization, and team leadership.
my most current resume, approximately 5 years experience as a metallurgical engineer at a copper mine, and 2.5 years as an operations supervisor in copper and gold mines.
Process Engineer having more than 13 years of experience in Oil and Gas based industry with exposure to detailed design EPCM and PMC Projects with clear understanding of managing the project within contract scope.
my most current resume, approximately 5 years experience as a metallurgical engineer at a copper mine, and 2.5 years as an operations supervisor in copper and gold mines.
Process Engineer having more than 13 years of experience in Oil and Gas based industry with exposure to detailed design EPCM and PMC Projects with clear understanding of managing the project within contract scope.
1. SENTHIL KUMAR P. Mobile: +91 7023100986 E-Mail: senthilkr0310@gmail.com
PROFESSIONAL PROFILE-1(Current)
Around 1 experience as Associate Manager(2) Mineral Processing at HZL Zawar Mines
Handling Grinding, Floatation & Filter section including preparation of Daily, Monthly reports, Rolling plan and
shutdown activities.
Acting Mill SBU in absence of SBU Head
Mill Secretary for DU-PONT verticals, Leader for SI(Safety Interaction) and Member in NM(Near Miss)
PROFESSIONAL PROFILE-2
Around 2 years 2 months of experience in Outotec India Pvt Ltd as a Sr.Engineer Service Sales.
Handling Non Ferrous Business Sales and Services especially relating to smelters and concentrators for customers
– Hindustan Zinc Ltd, Binani Zinc, Sterlite, and HCL.
Handling O&M Service Sales for customers – Essar, TataSteel, Tata Chemicals & HZL
Project I/C for Implementing FloatForce Technology for Floatation Cells
PROFESSIONAL PROFILE-3
Around 5 years of experience in the areas of Mineral Processing Plant Operations / Project Management in
Hindustan Zinc Ltd- Zawar mines
Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational
effectiveness of equipment.
Possess in depth understanding of various ore dressing methods & proven abilities in coordinating with variety of
people and projects with an ability to develop plans.
Proven abilities in leading teams towards the achievement of organisational goals and industry best practices.
Achievements in Professional Profile-1
Increased Mill capacity from 90000MT to 120000MT
Reduction in Process consumables (CuSO4, SIPX, MIBC)
Reduction in Power consumption from 23kwh/MT to 20.5kwh/MT
Achievements in Professional Profile-3
Received Star of Business award (selected on basis of performance rating of last 2 consecutive years) for FY 2009-
10
Awarded with 200 options of Long Term Incentive Plan (Vedanta’s Stock listed in London Metal Exchange).
Played a key role in reducing LTIFR (aligning with the company’s EHS Policy) up to 2
Significantly contributed in improving bulk concentrate recovery of Lead to 91% & Zinc to 92%.
Functioned in maintaining consistent cyclone overflow density to Floatation cells through proper milling along with
reduction in reagents and grinding media consumption by 5%.
Had been an active team member of Six Sigma Project,” Reduction in fresh water consumption from 0.7 M3/MT to
0.5 M3/MT”
Shouldered responsibility of handling shifts individually & maintaining quality of concentrate produced.
Rewarded financially for various improvement projects under the continuous improvement culture “Scheme for
Improvement Projects”
SAP Experience in Professional Profile-1&3 as End User
/ncor6 for entering production figures such as Crushing, Grinding, Reagent and Concentrate values.
/nmb5b for checking the correctness of production figures.
/nzqvm3 and /nzmmenu for checking the status of commercially cleared plant items.
/ncor1 for creating process order and /ncor2 for closing process order.
Key Projects Handled
T400 Cost Reduction Projects Driven Across Whole Unit Representing from Zawar Mill.
Duration: 1 Year
Role: Team Leader of the Unit
Achievements: Initiated the various cost reduction projects in different SBUs of the unit
2. Special Deputation at HZL-Rampura Agucha Stream -4 for Quality Stabilization
Duration: 2 Months
Role: Stabilize Quality of concentrate produced
Achievements: Quality of concentrates stabilized in 10 days and trained engineers for plant operation
Improvement of Bulk concentrate recovery at Zawar Mines
Duration: 6 Months
Role: Coordinator from Operations Side
Improvement of Bulk concentrate recovery of Rampura Agucha Ore at Zawar
Duration: 1.5 Months
Role: In-charge for Quality control
Improvement of Lead and Zinc Metal Recoveries (Six Sigma)
Duration: 1 Year
Role: Recorder and Process Jobs Executor
Achievements: Significantly contributed in installing New ISA zone in Lead Tailings (after Lead Scavenger Cell),
New Floatation Cell in Pb Scavenger Circuit and Double Launders in Pb and Zn Cleaner Circuits.
Reduction of Mill Fresh Water Consumption (Six Sigma)
Duration: 1 Year
Role: Recorder and Process Jobs Executor
Achievements: Played a major role in identifying excess water consumption section wise, replacing fresh water by
recovery water wherever required and using mine water in mill.
EDIFICATION
M.Tech. (Mineral Processing) from Indian School of Mines, Dhanbad in 2006 with 8 CGPA.
B.Tech. (Chemical Engineering) from Anna University in 2003 with 6.20 CGPA.
12
th
from Board of Intermediate Education, A.P. in 1999 with 69.70% marks.
10
th
from Board of Secondary Education, A.P. in 1997 with 79.50% marks.
SKILL ENHANCEMENT SCHEDULES
Attended 2 weeks Residential Programme on “Floatation Course” conducted by Julius Kruttschnitt Mineral Research
Centre.
Actively participated in 3 days workshop on ”Aceing Technical Competence (Jyotirgamaya)” developed and
conducted by NIS Sparta Ltd., New Delhi.
Participated in 3 days workshop on "Optimization & Control in Mineral Processing Plants" conducted by Tata
Consultancy Services.
Six Sigma Green Belt Training.
Attended Sales Master Class Training organized by Outotec.
IT SKILLS: Well versed with MS Office
PERSONAL DOSSIER
Date of Birth : 3
rd
October 1981
Present Address : C-56, Five Storey Building, Zawar Mines, Udaipur – 313901.
Permanent Address : 7E, Shanti Colony, Thillaiyadi Valliammai Street, Saligramam, Chennai-600093.
Languages Known : English, Hindi, Tamil and Telugu.