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Pre-Stressed & Pre-Cast Concrete Technology - CE462
Written & Composed BY ENGINEER SAQIB IMRAN
WhatsApp & Contact No: 0341-7549889
Email: Saqibimran43@gmail.com
Student of B.TECH(Civil) at Sarhad University of Science &
Information Technology Peshawer.
INTRODUCTION TO PRECAST AND PRE-STRESSED CONCRETE CONSTRUCTION:
PRECAST CONCRETE: Precast concrete consists of concrete that is cast into a specific shape at a
location other than its in service position. The concrete is placed into a form, typically wood or
steel, and cured before being stripped from the form. These components are then transported
to the construction site for erection into place. Precast concrete can be plant-cast or site-cast.
PRESTRESSED CONCRETE: Precast concrete components are reinforced with either
conventional reinforcing bars, strands with high tensile strength, or a combination of both.
Actually, pre-stressing is quite simple. High tensile strands are stretched between ends.
Concrete is then poured into the forms encasing the strands. As the concrete sets, it bonds to
the tensioned steel. When the concrete reaches a specific strength, the strands are released.
This compresses the concrete and creates a built in resistance to service loads.
MERITS OF PRESTRESS CONCRETE
 Section remains un-cracked under service loads,  Reduction of steel corrosion,
 Full section is utilized,  Less deformations (improved serviceability),
 Reduction in self-weight,  Suitable for precast construction,
 Availability of standard shapes,  Better quality control.
DEMERITS OF PRESTRESS CONCRETE
 It requires high quality dense concrete of high strength.
 It requires high tensile steel, which is 2.5 to 3.5 times costlier than mild steel.
 It requires complicated tensioning equipment and anchoring devices
 Construction requires perfect supervision at all stages of construction.
TERMINOLOGY
Tendon: A stretched element used in a concrete member of structure to impart pre-stress to
the concrete. Generally, high-tensile steel wires, bars cables or stands are used as tendons.
Anchorage: A device generally used to enable the tendon to import and maintain pre-stress in
the concrete. The commonly used anchorages are the Freyssinet, Magnel Blaton, Gifford-Udall,
Leonhardt-Baur, LeeMcCall, Dywidag, Roebling and B.B.R.V. systems.
Pre-Tensioning: A method of pre-stressing concrete in which the tendons are tensioned before
the concrete is placed. In this method, the pre-stress is imparted to concrete by bond between
steel and concrete.
Post-Tensioning: A method of pre-stressing concrete by tensioning the tendons against
hardened concrete. In this method, the pre-stress is imparted to concrete by bearing.
Bonded Pre-Stressed Concrete: Concrete in which pre-stress is imparted to concrete through
bond between the tendons and surrounding concrete. Pre-tensioned members belong to this
group.
Non-Bounded Pre-Stressed Concrete: A method of construction in which the tendons are not
bonded to the surrounding concrete. The tendons may be placed in ducts formed in the
concrete members or they may be placed outside the concrete section.
Full Pre-Stressing: Pre-stressed concrete in which tensile stresses in the concrete are entirely
obviated at working loads by having sufficiently high pre-stress in the members.
Limited or Partial Pre-Stressing: The degree of pre-stress applied to concrete in which tensile
stresses to a limited degree are permitted in concrete under working loads. In this case, in
addition to tensioned steel, a considerable proportion of un-tensioned reinforcement is
generally used to limit the width of cracks developed under service loads.
Moderate Pre-stressing: In this type, no limit is imposed upon the magnitude of the tensile
stresses at working loads. According to Leonhardt, this form of construction is not really pre-
stressed concrete but is to be regarded as reinforced concrete with reduced cracking and the
sections should be analyzed according to the rules of reinforced concrete, as a case of bending
combined with axial force.
Axial Pre-stressing: Members in which the entire cross-section of concrete has a uniform
compressive pre-stress. In this type of pre-stressing, the centroid, of the tendons coincides with
that of the concrete section.
Eccentric Pre-stressing: A section at which the tendons are eccentric to the centriod, resulting
in a triangular or trapeziodal compressive stress distribution.
Concordant Pre-stressing: Pre-stressing of members in which the cables of follow a concordant
profile. In the case of statically indeterminate structures, concordant pre-stressing does not
cause any change in the support reactions.
Non-distortional Pre-stressing: In this type, the combined effect of the degree of pre-stress and
the dead-weight stresses in such that the deflection of the axis of the member is prevented. In
such cases, the moments due to pre-stress and dead-weight exactly balance resulting only in an
axial force in the member.
Uniaxial, biaxial and triaxial Pre-stressing: The terms refer to the cases where concrete is pre-
stressed (i) in only one direction, (ii) in two mutually perpendicular directions and (iii) in three
mutually perpendicular directions.
Circular Pre-stressing: The term refers to pre-stressing in round members, such as tanks and
pipes.
Transfer: The stage corresponding to the transfer of pre-stress to concrete. For pre-tensioned
members, transfer takes place at the release of pre-stress from the bulk-heads; for post-
tensioned members, it takes place after the completion of the tensioning processes.
Supplementary or Un-tensioned reinforcement: Reinforcement in pre-stressed members not
tensioned with respect to the surrounding concrete before the application of loads. These are
generally used in partially pre-stressed members.
Transmission Length: The length of the bond anchorage of the Pre-stressing wire from the end
of a pre-tensioned member to the point of full steel stress.
Cracking Load: The load on the structural element corresponding to the first visible crack.
Creep in Concrete: Progressive increase in the inelastic deformation of concrete under
sustained stress component.
Shrinkage of concrete: Contraction of concrete on drying.
Relaxation in steel: Decrease of stress in steel at constant strain.
Proof stress: The tensile stress in steel which produces a residual strain of 0.2 percent of the
original gauge length on unloading.
Creep-coefficient: The ratio of the total creep strain to elastic strain in concrete.
Cap cable: A short curved tendon arranged at the interior supports of a continuous beam. The
anchors are in the compression zone, while the curved portion is in the tensile zone.
Degree of pre-stressing: A measure of the magnitude of the pre-stressing force related to the
resultant stress occurring in the structural member at working load.
Debonding: Prevention of bond between the steel wire and the surrounding concrete.
MATERIALS USED IN PRE-STRESSING:
Concrete: The main factors for concrete used in PSC are:
• Ordinary Portland cement-based concrete is used but strength usually greater
than 50 N/mm2;
• A high early strength is required to enable quicker application of pre-stress;
• A larger elastic modulus is needed to reduce the shortening of the member;
• A mix that reduces creep of the concrete to minimize losses of pre-stress;
You can see the importance creep has in PSC from this graph:
Steel: The steel used for pre-stressing has a nominal yield strength of between 1550 to 1800
N/mm2. The different forms the steel may take are:
• Wires: individually drawn wires of 7 mm diameter;
• Strands: a collection of wires (usually 7) wound together and thus having a diameter that is
different to its area;
• Tendon: A collection of strands encased in a duct – only used in posttensioning;
• Bar: a specially formed bar of high strength steel of greater than 20 mm diameter.
Pre-stressed concrete bridge beams typically use 15.7 mm diameter (but with an area
of 150 mm2)7-wire super strand which has a breaking load of 265 kN.
PRE-STRESSING SYSTEM:
PRE- TENSIONING SYSTEM:
 Pre-stressed before concrete is poured into the mould.
 High early strength concrete is often used for moulding.
 Pre-stressed are transferred to the concrete by bond, mostly near the ends of the beams.
 No special anchorage is required.
 Large hydraulic jacks are used.
 Generally rods of 18mm dia and high tensile wires of 7mm are used.
 Supplementary anchoring device are required of single wire of larger diameter (more than
7mm) are used.
Note: tendon – the wires or rod which is used of tensioning or pre-stressing are called tendons.
POST- TENSIONING SYSTEMS:
 Pre-stressed after concrete is casted.
 Forces are transmitted to the concrete by means of end anchorages.
 Space between tendons and the ducts, is generally grouted (injected) by using mortar after
the tensioning.
Principal of anchoring the tendons:
 Wedge action producing a frictional grip on the wires.
 Direct bearing from rivet or bolt heads.
 Looping the wires around the concrete.
The post-tensioning system are based on wedge action includes Freyssinet method, Gifford-
Udall method, Magnel – Balton method.
1. FREYSSINET METHOD:
 Widely used in Europe and India consist of cylinder with a conical interior through which the
high tensile wire are passes through in and gripped them by small piece of cone after
tensioning.
 The main advantage of this method is large number of wires can be simultaneously
tensioned using double acting hydraulic jacks.
2. GIFFORD- UDALL METHOD:
 Developed in UK.
 Consist of split cone and cylindrical cone and which is bearing against steel plates.
 Each wire is anchor aged by forcing a sleeve into a cylinder resting against plate.
3. LEE – MACALL’S METHOD:
 The diameter of the tendons varying from 12-40mm which are threaded at the ends.
 Bars are screwed by nut and washer tightly against the end plate.
 Curved tendons cannot be used.
4. MAGNEL – BALTON METHOD:
 Metallic sandwich plates, flat wedges and a distribution plates are used for anchoring each
plate as whole to anchor four pair of wires.
 2 to 64 numbers of wires can be anchored.
ANALYSIS OF PRESTRESSS:
a) For concentric tendons:
b) Eccentric tendons:
𝑓𝑖𝑛𝑓 = (
𝑃
𝐴
+
𝑃𝑒
𝑍 𝑏
=
𝑃
𝐴
(1 +
𝑒𝑦 𝑏
𝑖2
))
𝑓𝑠𝑢𝑝 = (
𝑃
𝐴
+
𝑃𝑒
𝑍𝑡
=
𝑃
𝐴
(1 +
𝑒𝑦𝑡
𝑖2
))
c) Resultant stresses: total stress in a pre-stressed concrete member after live load and dead
load act on the structure.
ANCHORAGES PRE-STRESSED CONCRETE:
Anchorage as the name signifies is a component of post tensioning system which is used to
anchor the tendons into the concrete while terminating or joining two tendons. Main function
of anchorage is to transfer the stressing force to the concrete once the stressing process is
completed.
It is one of the most important 5 components of post tensioning systems. Anchorage is an
inevitable part of pre-stressing system. Efficiency of anchorages affects the service life of a pre-
stressed structure.
Components of Anchorages: Important components of Anchorage Are Anchor plate or anchor
head, Removable grouting cap, Iron Block/force transfer unit, Bursting reinforcement, Deviation
cone and duct coupler. The pre-stressing force is applied to the strands and locked in place by
the wedges in the anchor head which is supported on the force transfer unit cast into the
concrete.
Components of Post Tensioning Anchorages
The force transfer unit ensures the transmission of the pre-stressing force into the concrete.
The force transfer unit and the deviation cone ensure the correct deviation of the strands from
the anchor head to the duct.
Types of Pre-Stressed Concrete Anchorages
Post-tensioning tendons anchorages are classified into following types
1. Live anchorages, 2. Dead anchorages, 3. Couplers, 4. Annulars, 5. External and electrically
insulated.
Live Anchorages: In pre-stressing, the side of tendon which is stressed is referred to live end. In
both side stressing systems, two ends of tendons are live ends. Live anchorages are those which
are used at the stressing/live end of the tendon.
Live End Post Tensioning Anchorage
Electrically insulated post-tensioning: Some other types of live anchorages include Electrically
insulated anchorages and external types. Electrically insulated anchorages are used were
protection of pre-stressing cables from corrosive agents is required. The cable is enveloped
completely in a protective sheathing from outside agents from the starting of anchoring blocks.
A dielectric material made of high-density polyethylene is used for covering the tendons.
Live End Post Tensioning Anchorage Insulated (top) and External Type (bottom)
External post-tensioning: External type is used with external cables where full replace ability as
well as protection of tendon is required. System can be demounted and substituted through
the presence of an inner steel
cone that separates strands and inner protective injection from the surrounding elements in
the anchorage zone.
External tendons can reduce congestion in concrete and better corrosion resistance since it
makes inspection and replacement possible. Friction losses are minimum compared to internal
tendons as friction occurs at the deviators & anchorage points.
Adjustable post-tensioning: Adjustable anchorages are used where force adjust and re-
stressing are required, depending on the structure behavior and construction needs. It also
gives the possibility to monitor loads, especially in the period following the installation of
cables, when either the strands relaxation or the viscous effects of concrete can affect the
evaluation of forces.
Adjustable post-tensioning
To allow the load check and adjustment, these anchorages are composed of a threaded
anchorage with a nut, all protected with a cap filled with grease. The load adjustment operation
is carried out by screwing and unscrewing the thread with a special annular jack, especially
designed for these applications. This system is fully replaceable.
Bonded Flat System: Bonded Flat System Anchorage is a flat system used mainly in slabs and
for transverse stressing in bridge decks. It can also be used in transfer beams, containment
structures and other civil applications and for both 13mm and 15mm strands. The system
connects bare strands which run through a steel or plastic flat oval duct. The strands are
stressed individually using a monostrand Jack.
Bonded Flat System Live End
Dead End Anchorages: Dead end anchorages are used at non stressing end of a tendon. They
are used where the end of a pre-stressing cable is buried in concrete or is inaccessible during
the stressing operation of the tendon. The dead end anchorage configurations are same as the
standard anchorage as it uses the same tube unit to guide the strands.
Dead End Anchorages: Different types of dead end anchorages are
1. Compression Fitted Dead End Anchorage, 2. Plate Dead End Anchorage,
3. Loop Dead End Anchorage, 4. Basket dead end anchorages.
PRE-STRESS LOSSES:
During pre-stressing of the tendons and the transfer of pre-stress to the concrete member, there is a
drop of the pre-stressing force from the recorded value in the jack gauge. The various reductions of the
pre-stressing force are termed as the losses in pre-stress. These losses are broadly classified into two
groups:
1. Short term losses or immediate losses: The immediate losses occur during pre-stressing of the
tendons and the transfer of Pre-stress to the concrete member.
i. Elastic shortening
a. Pre-tensioned Members: When the tendons are cut and the pre-stressing force is transferred
to the member, the concrete undergoes immediate shortening due to the pre-stress. The
tendon also shortens by the same amount, which leads to the loss of pre-stress.
b. Post-tensioned Members: If there is only one tendon, there is no loss because the applied
pre-stress is recorded after the elastic shortening of the member. For more than one tendon, if
the tendons are stretched sequentially, there is loss in a tendon during subsequent stretching
of the other tendons.
ii. Friction: Frictional loss occurs only in post tensioned beams. When the cable is stressed,
friction between the sides of the duct and the cable does not permit full tension to be
transmitted. Therefore, at a point away from the jacking end pre-stress is less.
iii. Anchorage slip: In a post-tensioned member, when the pre-stress is transferred to the
concrete, the wedges slip through a little distance before they get properly seated in the conical
space. The anchorage block also moves before it settles on the concrete. There is loss of pre-
stress due to the consequent reduction in the length of the tendon. The total anchorage slip
depends on the type of anchorage system. Due to the setting of the anchorage block, as the
tendon shortens, there is a reverse friction.
Hence, the effect of anchorage slip is present up to a certain length.
2. Long term or Time dependent losses
The time-dependent losses occur during the service life of the pre-stressed member.
i. Creep of Concrete: Creep of concrete is defined as the increase in deformation with time
under constant load. Due to the creep of concrete, the pre-stress in the tendon is reduced with
time. The rate of strain increase is rapid at first, but decreases with time until, after many
months, a constant value is approached.
Creep strain for concrete has been found experimentally to depend not only on time, but on
the mix proportion, humidity, curing conditions and the age of concrete when it is first loaded.
The ratio of the ultimate creep strain to the elastic strain is defined as the ultimate creep
coefficient or simply creep coefficient.
𝐶 𝑢 =
𝜀 𝑐𝑢
𝜀 𝑐𝑖
The creep coefficient at any time Ct can be related to the ultimate creep coefficient Cu by
equation:
𝐶𝑡 =
𝑡0.60
10 + 𝑡0.60
𝐶 𝑢
This equation applies for standard conditions as concrete with 4in slump or less, 40% relative
humidity, minimum thickness of member of 6in or less and loading age of seven days for moist
cured concrete or loading age of one to three days for steamed-cured concrete
ii. Shrinkage of Concrete: The shrinkage represents a time dependent deformation which
reduces the volume of concrete, without the impact of external forces. The time flow and the
final values of shrinkage are influenced by numerous factors such as temperature, humidity,
method of curing, concrete age at the end of curing and many other factors. Standard
equations relating shrinkage to time as follows:
For moist-cured concrete at any time t after age seven days
𝜀 𝑠ℎ,𝑡 =
𝑡
35 + 𝑡
𝜀 𝑠ℎ,𝑢 − − − −→ 𝜀 𝑠ℎ,𝑢 = 800 × 10−6
For steam-cured concrete at any time t after age three days
𝜀 𝑠ℎ,𝑡 =
𝑡
55 + 𝑡
𝜀 𝑠ℎ,𝑢 − − − −→ 𝜀 𝑠ℎ,𝑢 = 730 × 10−6
iii. Steel Relaxation: When pre-stressing steel is stressed to the levels that are customary
during initial tensioning and at service loads, it exhibits a property known as relaxation.
Relaxation is defined as the loss of stress in a stressed material. The stress relaxation of pre-
stressing steel tendons is normally measured at constant strain and constant temperature. In
evaluating loss of steel stress as a result of relaxation, the length is considered as constant.
The amount of relaxation varies depending on the type and grade of steel, but the most
significant parameters are time and intensity of the initial stress. It must be accounted for in
design because it produces significant loss of pre-stress force.
METHODS OF PRE-STRESSING:
Pre-stressed Concrete Definition: A creation of internal stresses in a structure in order to
improve its performance. Such stresses are designed to counter-act stresses induced by
external loads. Concrete is strong and ductile in compression, it is weak and brittle in tension,
and hence its response to external loads is improved by pre-compression. Pre-stressed concrete
is a type of Reinforced Concrete in which steel has been tensioned against the concrete.
Pre-stressing Methods: Two different procedures for pre-stressing concrete were developed:
(a). Pre-tensioned Concrete: In this method, the pre-stressing tendons are initially tensioned
between fixed abutments and anchored. With the formwork in place, the concrete is cast
around the highly stressed steel tendons and cured. When the concrete has reached its
required strength, the wires are cut or otherwise released from the abutments. As the highly
stressed steel attempts to contract, the concrete is compressed. The stress is imparted via bond
between the steel and the concrete.
Pre-tensioned concrete members are often precast in pre-tensioning beds long enough to
accommodate many identical units simultaneously.
(b). Post-tensioned concrete: In this method, the concrete is cast around hollow ducts which
are fixed to any. The steel tendons are usually in place, unstressed in the ducts during the
concrete pour. When the concrete has reached its required strength, the tendons are
tensioned. Tendons may be stressed from one end with the other end anchored or may be
stressed from both ends. The tendons are then anchored at each stressing end.
The concrete is compressed during the stressing operation and the pre-stress is maintained
after the tendons are anchored by bearing of the end anchorage plates onto the concrete.
After the tendons have been anchored and no further stressing is required, the ducts
containing the tendons are often filled with grout under pressure. In this way, the tendons are
bonded to the concrete and are more efficient in controlling cracks and providing ultimate
strength. In some situations, however, tendons are not grouted for reasons of economy and
remain permanently un-bonded.
PRE-TENSIONING AND POSTTENSIONING PROCEDURES:
There are two methods of pre-stressing:
• Pre-tensioning: Apply pre-stress to steel strands before casting concrete;
• Post-tensioning: Apply pre-stress to steel tendons after casting concrete.
Pre-tensioning: This is the most common form for precast sections. In Stage 1 the wires or
strands are stressed; in Stage 2 the concrete is cast around the stressed wires/strands; and in
Stage 3 the pre-stressed in transferred from the external anchorages to the concrete,
once it has sufficient strength:
In pre-tensioned members, the strand is directly bonded to the concrete cast around it.
Therefore, at the ends of the member, there is a transmission length where the strand
force is transferred to the concrete through the bond:
At the ends of pre-tensioned members it is sometimes necessary to debond the strand
from the concrete. This is to keep the stresses within allowable limits where there is
little stress induced by self with or other loads:
Post-tensioned: In this method, the concrete has already set but has ducts cast into it. The
strands or tendons are fed through the ducts (Stage 1) then tensioned (Stage 2) and then
anchored to the concrete (Stage 3):
The anchorages to post-tensioned members must distribute a large load to the
concrete, and must resist bursting forces as a result. A lot of ordinary reinforcement is
often necessary. A typical tendon anchorage is:
And the end of a post-tensioned member has reinforcement such as:
Losses: From the time the pre-stress is applied, the pre-stress force gradually reduces over time
to an equilibrium level. The sources of these losses depend on the method by which pre-
stressing is applied.
In both methods:
• The member shortens due to the force and this relieves some of the pre-stress;
• The concrete shrinks as it further cures;
• The steel ‘relaxes’, that is, the steel stress reduces over time;
• The concrete creeps, that is, continues to strain over time.
In post-tensioning, there are also losses due to the anchorage (which can ‘draw in’ an
amount) and to the friction between the tendons and the duct and also initial
imperfections in the duct setting out.
For now, losses will just be considered as a percentage of the initial pre-stress.
CONCEPTS OF PRE-STRESSING:
Reinforced concrete is the most widely used structural material of the 20th century. Because
the tensile strength of concrete is low, steel bars are embedded in the concrete to carry all
internal tensile forces. Tensile forces may be caused by imposed loads or deformations, or by
load-independent effects such as temperature changes or shrinkage. Consider the simple
reinforced concrete beam. The external loads cause tension in the bottom fibers which may
lead to cracking, as shown. Practical reinforced concrete beams are usually cracked under the
day-to-day service loads. On a cracked cross-section, the applied moment is resisted by
compression in the concrete above the crack and tension in the bonded reinforcing steel.
Although the steel reinforcement provides the cracked concrete beam with flexural strength, it
does not prevent cracking and does not prevent the loss of stiffness caused by cracking. Crack
widths are approximately proportional to the strain, and hence stress, in the reinforcement.
Steel stresses must therefore be limited to some appropriately low value in order to avoid
excessively wide cracks. Similarly, large steel strain is the result of large curvature, which in turn
is associated with large deflection. There is little benefit to be gained, therefore, by using higher
strength steel or concrete, since in order to satisfy serviceability requirements, the increased
strain capacity afforded by higher strength steel cannot be utilized. Pre-stressed concrete is a
particular form of reinforced concrete. Pre-stressing involves the application of an initial
compressive load on a structure to reduce or eliminate the internal tensile forces and thereby
control or eliminate cracking. The initial compressive load is imposed and sustained by highly
tensioned steel reinforcement reacting on the concrete. With cracking reduced or eliminated, a
pre-stressed section is considerably stiffer than the equivalent (usually cracked) reinforced
section. Pre-stressing may also impose internal forces which are of opposite sign to the external
loads and may therefore significantly reduce or even eliminate deflection.
ADVANTAGES of PRE-STRESSING:
The main advantages of pre-stressed concrete (PSC) are:
Smaller Section Sizes: Since PSC uses the whole concrete section, the second moment of area is
bigger and so the section is stiffer:
Smaller Deflections: The larger second moment of area greatly reduces deflections for a given
section size.
Increased Spans: The smaller section size reduces self-weight. Hence a given section can span
further with pre-stressed concrete than it can with ordinary reinforced concrete.
Durability: Since the entire section remains in compression, no cracking of the concrete can
occur and hence there is little penetration of the cover. This greatly improves the
long-term durability of structures, especially bridges and also means that concrete
tanks can be made as watertight as steel tanks, with far greater durability.
STRESS CONTROL BY PRE-STRESSING
Many important features of pre-stressing can be illustrated by a simple illustration. Consider
first the plain, unreinforced beam shown in figure 1.7a. It carries a single concentrated
load at the center of its span. (The self-weight of the member will be neglected here.) As the
load W is gradually applied, longitudinal flexural stresses are induced. Assuming that the
concrete is stressed only within its elastic range, the flexural stress distribution at mid-span will
be linear, as shown.
At a relatively low load, the tensile stress in the concrete at the bottom of the member will
reach the tensile strength of the material, fr, and a crack will form. Since no restraint is
provided against upward extension of the crack, the member will collapse without further
increase of load. Now consider an otherwise identical beam, as in Fig. 1.7b, in which a
longitudinal axial force P is introduced prior to the vertical loading. The Longitudinal pre-
stressing force will produce a uniform axial compressive stress fc = P/Ac, where Ac is the cross-
sectional area of the concrete. The force can be adjusted in magnitude, so that, when the
transverse load Q is applied, the superposition of stresses due to P and Q will result in zero
tensile stress at the bottom of the beam, as shown. Tensile stress in the concrete may be
eliminated in this way or reduced to a specified amount. The superposition of stresses due to P
and Q will result in zero tensile stress at the bottom of the beam, as shown. Tensile stress in the
concrete may be eliminated in this way or reduced to a specified amount.
But it would be more logical to apply the pre-stressing force near the bottom of the beam, so as
to compensate more effectively for the load-induced tension. A possible design specification,
for example, might be to introduce the maximum compression at the bottom of the member
without causing tension at the top, when only the pre-stressing force acts. It is easily shown
that, for a rectangular cross-section beam, the corresponding point of application of the force is
at the lower third point of the section depth.
The force P, with the same value as before, but applied with eccentricity e = h/6 relative to the
concrete centroid, will produce a longitudinal compressive stress distribution varying from zero
at the top surface to a maximum value of 2 𝑓𝑐 = (
𝑃
𝐴 𝑐
) + (
𝑃𝑒𝑐2
𝐼 𝑐
), at the bottom, where fc is the
concrete stress at the section centroid, c2 is the distance from concrete centroid to the bottom
face of the concrete, and Ic is the moment of inertia of the cross section.
This is shown in Fig. 1.7c. The stress at the bottom will be exactly twice the value produced
before by axial pre-stressing. Consequently, the transverse load may now be twice as great as
before, or 2Q, and still cause no tensile stress. In fact, the final stress distribution resulting from
the superposition of load and pre-stressing force in Fig. 1.7c is identical to that of Fig. 1.7b,
although the load is twice as great. The advantage of eccentric pre-stressing is obvious.
For present purposes, it is sufficient to know that one common method of pre-stressing uses
high strength steel wires passing through a conduit embedded in the concrete beam. The
tendon is anchored to the concrete at one end, and is stretched at the far end by a hydraulic
jack that reacts against the concrete. When the desired tension in the tendon is obtained, it is
anchored against the concrete at the jacking end as well, and the jack is removed. The result is
a self-contained system by which the force P of Fig. 1.7 may be applied.
If such a system is used, a significant improvement over the arrangement of Figs. 1.7b or 1.7c
can be made by using a variable eccentricity of pre-stress force with respect to the centroid of
the concrete section along the length of the member. The load 2Q produces a bending moment
that varies linearly along the span from zero at the supports to maximum at the center.
Intuitively, one suspects that the best arrangement of pre-stressing would produce a counter
moment, acting in the opposite sense, that would vary in the same way. This is easily done,
because the pre-stress moment is directly proportional to the eccentricity of the tendon,
measured from the steel centroid to the concrete centroid. Accordingly, the tendon is now
given an eccentricity that varies linearly from zero at the supports to maximum at the center of
the span. Such an arrangement is shown in Fig. 1.7d. The stresses at mid span are the same as
before, both when the load 2Q acts and when it does not. At the supports, where only the pre-
stress force acts, with zero eccentricity, a uniform compressive stress fc is obtained as shown.
(a)
(b)
(c)
(d)
(e)
Figure 1.7: Alternative schemes for pre-stressing a rectangular concrete beam. (a) Plain
concrete beam. (b) Axially pre-stressed beam. (c) Eccentrically pre-stressed beam. (d) Beam
pre-stressed with variable eccentricity. (e) Balanced load stage for a beam with variable
eccentricity.
It should be clear that, for each characteristic load arrangement, there is a “best” tendon
profile in the sense that it produces a pre-stress moment diagram that corresponds to that of
the applied load. It is of further interest to note that, if the pre-stress counter moment should
be made exactly equal and opposite to the moment from the loads all along the span, the result
is a beam that is subject only to uniform axial compressive stress throughout for that particular
loading. The beam would not only be free of cracking but also (neglecting the influence of
concrete shrinkage and creep) would deflect neither up nor down when that load is in place,
compared to its un stressed position. Such a situation would be obtained for a load of ½ x (2Q)
= Q, as shown in Fig. 1.7e, for example. This condition is referred to as the balanced load stage.
EQUIVALENT LOADS
The effect of a change in the vertical alignment of a pre-stressing tendon is to produce a
transverse vertical force on the concrete member. That force, together with the pre-stressing
forces acting at the ends of the member through the tendon anchorages, may be looked upon
as a system of external forces in studying the effects of pre-stressing.
In figure 1.8a, for, example, a tendon that applies force P at the centroid of concrete section at
the ends of a beam and that has a uniform slope at angle 𝜃 between the ends and mid span
introduces the transverse force 2P sin 𝜃 at the point of change in tendon alignment at mid
span. At the anchorages, the vertical component of the pre-stressing force is P sin 𝜃 and the
horizontal component is P cos 𝜃. The horizontal component is very nearly equal to the force P
for the usual small slope angles. The moment diagram for the beam of Fig. 1.8a is seen to have
the same form as that for any center-loaded simple span.
The beam of Fig. 1.8b, with a curved tendon, is subject to a transverse distributed load from the
tendon, as well as the forces P at each end. The exact distribution of the load depends on the
alignment of the tendon. A tendon with a parabolic profile, for example, will produce a
uniformly distributed transverse load. In this case, the moment diagram will have a parabolic
shape, as for a uniformly loaded simple span beam.
If a straight tendon is used with constant eccentricity e, as in Fig. 1.8c, there are no transverse
forces on the concrete. But the member is subject to a moment ‘Pe’ at each end, as well as the
axial force P, and a diagram of constant moment results.
The end moment must also be accounted for in considering the beam of Fig. I.8d, in which a
parabolic tendon is used that does not pass through the concrete centroid at the ends of the
span. In this case, a uniformly distributed transverse load and end anchorage forces are
produced, just as in Fig. l.8b. But, in addition, the end moments M = Pe cos 𝜃 must be
considered. The concept of equivalent transverse loading is a useful one, but it must be applied
with care. In all of the cases considered thus far, the profile of the centroid was straight. The
concrete thrust was horizontal, consequently, and any change in alignment of the tendon
produced an unbalanced force acting on the concrete at that section. If the beam axis is curved,
as in Figs, 1.8e and 1.8f and if the tendon and concrete centroid coincide at all sections, then
the lateral force produced by the steel at any section is balanced by a resultant force in the
opposite direction produced by the thrust from the adjacent concrete, and no bending moment
results. The result would be a state of pure compression in the beam. An advantage of the
equivalent loading concept is that it leads the designer to select what is probably the best
tendon profile for any given load configuration. On the other hand, if the tendon is straight but
the concrete centroidal axis has some other alignment, as in Fig. 1.8g, then the lateral force
produced by the concrete thrust is not balanced by the lateral forces from the steel, and
bending moment is produced as shown. It may be evident that, for any arrangement of applied
loads, a tendon profile can be selected such that the equivalent loads acting on the beam from
the tendon are just equal and opposite to the applied loads. It is worth emphasizing that all of
the systems shown in Fig. 1.8 are self-equilibrating, and that the application of pre-stressing
forces produces no external reactions. This is always true for statistically determinate beams,
but is not generally true for indeterminate spans.
Figure 1.8: Equivalent loads and moments produced by pre-stressing tendons.
OVERLOAD BEHAVIOR AND STRENGTH IN FLEXURE
The beam responded in a linear elastic way and that the principle of superposition was valid.
This requires that the beam remain uncracked and that both the concrete and steel be stressed
only with in their elastic ranges. This may be the case up to approximately the level of service
loads that may be expected to act during the life of the member. But should the loads be
increased further, tensile stresses resulting from flexure will eventually exceed the tensile
strength of the concrete, and cracks will form. These cracks do not cause failure, because of the
presence of the steel, and the loads generally can be increased well beyond the cracking load
without producing distress.
Eventually, with loads increased still further, either the steel or the concrete, or both, will be
stressed into their nonlinear range. The condition at incipient failure is represented by Fig. 1.9,
which shows a beam carrying a factored load, equal to some multiple of the expected service
load. In designing a member, the magnitude of the load factor can be selected to provide the
desired degree of safety.
For the overloaded condition, the beam undoubtedly would be in a partially cracked state; a
possible pattern of cracking is shown in Fig. 1.9. Only the concrete in compression is considered
to be effective, just as in the analysis of ordinary reinforced concrete. The steel in tension works
with the concrete in compression to form an internal force couple, which resists the moment
from the applied load.
Figure 1.9: Pre-stressed concrete beam at ultimate flexural load. (a) Beam with factored load.
(b) Equilibrium of forces on left half of beam.
The magnitude of the compressive resultant C, the tensile force T in the steel, and the distance
between the two. If the internal lever arm is z then the ultimate resisting moment is
𝑀 𝑛 = 𝐶𝑧 = 𝑇𝑧
It will be recognized that, at the ultimate load stage, when the beam is at the point of incipient
failure in flexure, it behaves very much as an ordinary reinforced concrete beam. The main
difference is that the steel used has very high strength and requires a very large strain to
achieve a high stress level. If it were to be used without being pre-stressed (and pre-strained) in
tension, unacceptably large deformation and cracking of the beam would result.
Through review of this section, and the two preceding sections, it will be clear that the effects of pre-
stressing have been considered from three points of view: Providing concrete stress control, creating
equivalent transverse loads, and providing overload strength through creating an internal force couple,
just as in ordinary reinforced concrete. Each of these approaches is useful in the analysis and design of
pre-stressed concrete, and each will be used in the work that follows. It should be emphasized that
analysis based on elastic stresses provides no information about member strength.
Strength prediction requires development of equations that account for both cracking and nonlinear
material behavior. On the other hand, strength analysis reveals nothing about cracking or deflections,
whereas elastic stress analysis and equivalent load analysis will do so. In most cases, pre-stress effects
must be considered at different load states, and from different points of view, in the total pre-stressed
concrete design process.
SERVICEABILITY, STRENGTH AND STRUCTURAL SAFETY:
SERVICEABILITY
To serve its purpose, a structure must be serviceable under ordinary conditions of use and must
be safe against collapse. Serviceability requires that deflections be suitably small, that crack
widths be kept to within acceptable limits, that vibrations be minimized, and so on. In addition,
most specifications limitations on the stresses in the concrete and steel. Safety requires that
strength of the structure be adequate to resist overloading should the loads actually expected
to act be increased by a certain amount.
In designing pre stressed concrete structures, the engineer must consider a number of load
stages and must impose certain limiting conditions defining serviceability and safety. This
process is sometimes known as limit states design, with specific consideration of cracking limit
state, deflection limit state, strength limit state, and the like.
STRENGTH
The strength of a structure depends on the strength of the materials from which it is made.
Minimum material strengths are specified in certain, standardized ways. The properties of
concrete and its components, the methods of mixing, placing, and curing to obtain the required
quality.
Strength also depends on the care with which the structure is built, that is, the accuracy with
which the drawings and specifications of the engineer are followed. Member sizes may differ
from specified dimensions, reinforcement may out of position, pre stressing force may be
improperly applied, or poor placement of the concrete may result in voids. An important part of
the engineer’s job is to provide proper supervision of construction, and slighting of this
responsibility has had disastrous consequences in more than one instance.
STRUCTURAL SAFETY
If strength could be predicted accurately and if loads were known with equal certainty, then
safety could be assured by providing strength just barely in excess of the requirements of the
loads. But there are many sources of uncertainty in the estimation of loads, as well as in
analysis and design of the structure and in construction. These uncertainties require a larger
margin of safety. The selection of an appropriate safety margin is not a simple matter, but
much progress has been made in recent years toward rational safety provisions in design codes.
The approach to safety that is found in the ACI Code (Ref. 1.5) is as follows. Separate
consideration is given to loads and strength. Load factors, larger than unity, are applied to the
calculated dead loads and calculated or specified service live and environmental loads to obtain
factored loads that the member must just be capable of sustaining at incipient failure. Load
factors pertaining to different types of loads vary, depending on the degree of uncertainty
associated with loads of various types, and with the likelihood of simultaneous occurrence of
different loads.
The required strength, should the member be overloaded, must not exceed conservative
estimate of the actual strength. To obtain that estimate, the nominal strength Sn is calculated
according to the best available information concerning materials and member behavior. That
nominal strength is reduced by applying a strength reduction factor to obtain what is called the
design Strength of the member. The design strength must be at least equal to the required
strength from the factored loads that is,
𝜑𝑆 𝑛 ≥ 𝑈 ………. (1.2)
Equation 1.2 is stated in general terms. T can be interpreted as applying either to loads acting
on a member or to the related internal effects such as moment, shear, and thrust.
Thus, in specific terms for a member subjected, say, to moment, shear and thrust:
𝜑𝑀 𝑛 ≥ 𝑀 𝑢 ………. (1.3a)
𝜑𝑉𝑛 ≥ 𝑉𝑢 ………. (1.3b)
𝜑𝑃𝑛 ≥ 𝑃𝑢 ………. (1.3c)
Where terms with the subscript n are the nominal strengths in flexural, shear, and thrust,
respectively, and terms with the subscript u are the factored load moment, shear, and thrust.
Table 1.2: Factored load combinations for determining required strength U in the ACI Code.
Condition Factored load or load effect U
Basic U = 1.4D + 1.7L
Winds U = 0.75(1.4D + 1.7L + 1.7W) & include consideration of L = 0.
U = 0.9D + 1.3W ⇒ U = 1.4D + 1.7L
Earthquake U = 0.75(1.4D + 1.7L + 1.87E) & include consideration of L = 0.
U = 0.9D + 1.43E ⇒ U = 1.4D + 1.7L
Earth pressure U = 1.4D + 1.7L + 1.7H ⇒ U = 0.9D + 1.7H ⇒ U = 1.4D + 1.7L
Fluids Add 1.4F to all loads that include L
Impact Substitute (L + I) for L
Settlement, creep,
shrinkage, or temperature
change effects
U = 0.75(1.4D + 1.4T + 1.7L)
U = 1.4(D + T)
The strength reduction factor found ∅ in the ACI code are summarized in Table 1.3. These are
given different values depending on the state of knowledge’ of particular kinds of member
behavior, that is, the confidence with which various strengths can be calculated.
Thus the ∅ value for bending is higher than that for shear or bearing. Also, ∅ values reflect the
probable importance, for survival of the structure, of the particular member, as well as the
probable quality control achievable. For both reasons, a lower ∅ value is used for columns than
for beams.
Table 1.3: Strength reduction factors in the ACI Code.
Kind of strength Strength
reduction
factor (∅)
Flexure, without axial load 0.90
Axial load, & axial load with flexure: Axial tension, & axial tension with flexure: 0.90
Axial compression, & axial compression with flexure: Members with spiral
reinforcement
0.75
Other Members: except that for low values of axial load, ∅ may be increased in
accordance with the following: For members in which fy does not exceed 60,000
psi, with symmetrical reinforcement, and with (h – d’ – ds)/h not less than 0.70 ∅
may be increased linearly to 0.90 as ∅𝑃𝑛 decreases from 0.10𝑓′ 𝑐 𝐴 𝑔 or ∅𝑃𝑛𝑏 ,
whichever is smaller, to zero.
For other reinforced members, ∅ may be increased linearly to 0.90 as ∅𝑃𝑛
decreases from 0.10𝑓′ 𝑐 𝐴 𝑔 to zero.
0.70
Shear and torsion 0.85
Bearing on concrete 0.70
PARTIAL PRE-STRESSING
Early designers of pre-stressed concrete focused on the complete elimination of tensile stresses
in members at normal service load. This is defined as full pre-stressing. As experience has been
gained with pre-stressed concrete construction, it has become evident that a solution
intermediate between fully pre-stressed concrete and ordinary reinforced concrete offers many
advantages. Such an intermediate solution, in which concrete tension, and usually some
flexural cracking, is permitted at full service load, is termed partial pre-stressing.
Although full pre-stressing offers the possibility of complete elimination of cracks at full service
load, it may at the same time produce members with objectionably large camber, or negative
deflection, at more typical loads less than the full value. A smaller amount of pre-stress force
may be produce improved deflection characteristics at load stages of interest. While cracks will
usually form in partially pre-stressed beams should the specified full service load be applied,
these cracks are small and will close completely when the load is reduced.
In addition to improved deflection characteristics, partial pre-stressing may result in significant
economy by reducing the amount of pre-stressed reinforcement and by permitting the use of
cross-section configurations with certain practical advantages compared with those required by
full pre-stressing.
Even though the amount of pre-stress force may be reduced through use of partial pre-
stressing, a beam must still have an adequate factor of safety against failure. This will often
require the addition of ordinary reinforcing bars in the tension zone. Alternatives are to provide
the total steel area needed for strength by high strength tendons, but to stress those tendons
to less than their full permitted value, or to leave some of the strands unstressed.
Partial pre-stressing is looked upon with increasing favor in the United States, as it offers the
combined advantages of reinforced and pre-stressed concrete.
STAGES OF PRE-TENSIONING AND POST-TENSIONING WITH ADVANTAGES AND
DISADVANTAGES:
Stages of Pre-tensioning
• In pre-tensioning system, the high-strength steel tendons are pulled between two end
abutments (also called bulkheads) prior to the casting of concrete. The abutments are fixed
at the ends of a pre-stressing bed.
• Once the concrete attains the desired strength for pre-stressing, the tendons are cut loose
from the abutments. The pre-stress is transferred to the concrete from the tendons, due to the
bond between them. During the transfer of pre-stress, the member undergoes elastic
shortening. If the tendons are located eccentrically, the member is likely to bend and deflect
(camber).
The various stages of the pre-tensioning operation are summarized as follows.
1) Anchoring of tendons against the end abutments
2) Placing of jacks
3) Applying tension to the tendons
4) Casting of concrete
5) Cutting of the tendons.
The stages are shown schematically in the following figures.
Advantages of Pre-tensioning
The relative advantages of pre-tensioning as compared to post-tensioning are as follows.
• Pre-tensioning is suitable for precast members produced in bulk.
• In pre-tensioning large anchorage device is not present.
Disadvantages of Pre-tensioning
The relative disadvantages are as follows.
• A pre-stressing bed is required for the pre-tensioning operation.
• There is a waiting period in the pre-stressing bed, before the concrete attains sufficient
strength.
• There should be good bond between concrete and steel over the transmission length.
Stages of Post-tensioning
In post-tensioning systems, the ducts for the tendons (or strands) are placed along with the
reinforcement before the casting of concrete. The tendons are placed in the ducts after the
casting of concrete. The duct prevents contact between concrete and the tendons during the
tensioning operation. Unlike pre-tensioning, the tendons are pulled with the reaction acting
against the hardened concrete.
The various stages of the post-tensioning operation are summarized as follows :
1) Casting of concrete.
2) Placement of the tendons.
3) Placement of the anchorage block and jack.
4) Applying tension to the tendons.
5) Seating of the wedges.
6) Cutting of the tendons.
(a) Casting of concrete
(b) Tensioning of tendons
(c) Anchoring the tendon at the stretching end
Figure 1-4.4: Stages of post-Tensioning (shown in elevation)
Advantages of Post-tensioning
The relative advantages of post-tensioning as compared to pre-tensioning are as follows:
• Post-tensioning is suitable for heavy cast-in place members.
• The waiting period in the casting bed is less.
• The transfer of pre-stress is independent of transmission length.
Disadvantage of Post-tensioning
The relative disadvantage of posttensioning as compared to pre-tensioning is the requirement
of anchorage device and grouting equipment.
LIMITATIONS OF PRE-STRESSING
• Pre-stressing needs skilled technology. Hence, it is not as common as reinforced concrete.
• The use of high strength materials is costly.
• There is additional cost in auxiliary equipment’s.
• There is need for quality control and inspection.
PRE-STRESSING METHODS
Although many methods have been used to produce the desired state of pre-compression in
concrete members, all pre-stressed concrete members can be placed in one of two categories:
Pre-tensioned or Post-tensioned. Pre-tensioned pre-stressed concrete members are produced
by stretching the tendons between external anchorages before the concrete is placed. As the
fresh concrete hardens, the jacking force is released, and the force is transferred by bond from
steel to concrete. In the case of post-Tensioned pre-stressed concrete members, the tendons
are stressed after the concrete has hardened and achieved sufficient strength, by jacking
against the concrete member itself.
1. PRETENSIONING: The greater part of pre-stressed concrete construction in the US is pre-
tensioned. The tendons, usually in the form of multiple-wire stranded cables, are stretched
between abutments that are a permanent part of the plant facility, as shown in Fig. 1.10a. The
extension of the strands is measured, as well as the jacking force.
With the forms in place, the concrete is cast around the stressed tendon. High early strength
concrete is often used, together with steam curing to accelerate the hardening of the concrete.
After sufficient strength is attained, the jacking pressure is released. The strands tend to
shorten, but are prevented from doing so because they are bonded to the concrete. In this way,
the pre-stress force is transferred to the concrete by bond, mostly near the ends of the beam,
and no special anchorage is needed. It was noted that it is often advantageous to vary the
tendon eccentricity along a beam span. This can be done when pre-tensioning by holding down
the strands at intermediate points and holding them up at the ends of the span, as shown in
Fig. 1.10b. One, two, or three intermediate cable depressors are often used to obtain the
desired profile. These hold-down devise remain embedded in the member. To minimize
frictional loss of tension, it is common practice to stretch the straight cable, then to depress it
to the final profile by using auxiliary jacks. Allowance must be made, in this case, for the
increase in tension as the cable is forced out of straight alignment.
(a)
(b)
(c)
Figure 1.10: Methods of pre-tensioning. (a) Beam with straight tendon. (b) Beam with
variable tendon eccentricity. (c) Long-line stressing and casting.
Pre-tensioning is well suited to the mass production of beams using the long-line method of
pre-stressing as suggested by Fig. 1.10c. In present practice anchorage and jacking abutments
may be as much as 800 ft. apart. The strands are tensioned over the full length of the casting
bed at one time, after which a number of individual members are cast along the stressed
tendon. When the jacking force is released, the pre-stress force is transferred to each member
by bond, and the strands are cut free between members.
Pre-tensioning is a particularly economical method of pre-stressing, not only because the
standardization of design permits reusable steel or fiberglass forms, but also because the
simultaneous pre-stressing of many members at once results in great saving of labor. In
addition, expensive end-anchorages hardware is eliminated.
2. POST TENSIONING: When pre-stressing by post-tensioning, usually hollow conduits
containing the unstressed tendons are placed in the beam forms, to desired profile, before
pouring the concrete, as shown in Fig. 1.13a. The tendons may be bundled parallel wires,
stranded cable, or solid steel rods.
The conduit is wired to auxiliary beam reinforcement (unstressed stirrups) to prevent accidental
displacement, and the concrete is poured. When it has gained sufficient strength, the concrete
beam itself is used to provide the reaction for the stressing jack, as shown. With the tendon
anchored by special fittings at the far end of the member, it is stretched, then anchored at the
jacking end by similar fittings, and the jack removed. The tension is gauged by measuring both
the jacking pressure and the elongation of the steel. The tendons are normally tensioned one at
a time, although each tendon may consist of many strands or wire.
Tendons are normally grouted in their conduits after they are stressed. A cement paste grout is
forced into the conduit at one end under high pressure, and pumping is continued until the
grout appears at the far end of the tube. When it hardens, the grout bonds to the tendon and
to the inner wall of the conduit, permitting transfer of force. Although the anchorage fittings
remain in place to main pre-stressing force to the concrete, grouting improves the performance
of the member should it be overloaded and increases its ultimate flexural strength.
An alternative method of post-tensioning is illustrated in Fig. 1.13b. A hollow, cellular concrete
beam with solid end blocks and intermediate diaphragms is shown. Anchorage fittings are
provided as before, but the tendons pass through the void spaces in the member. The desired
cable profile is maintained by passing the steel through sleeves positioned in the intermediate
diaphragms.
In many cases, particularly in relatively thin slabs, post-tensioning tendons are wrapped with
asphalt-impregnated paper or encased in plastic sheathing, as shown in Fig. 1.13c. Anchorage
and jacking hardware is provided. The wrapping prevents the concrete from bonding to the
steel. When the concrete has hardened, the tendons are stretched and anchored, and the jack
removed.
(a)
(b)
(c)
Figure 1.13: Methods of post-tensioning. (a) Beam with hollow conduit embedded in
concrete. (b) Hollow cellular beam with intermediate diaphragms. (c) Continuous slab with
plastic-sheathed tendons.
CHANGES IN PRE-STRESS FORCE
The magnitude of pre-stressing force in a concrete member is not constant, but assumes
different values during the life of the member. Some of the changes are instantaneous or nearly
so, some are time-dependent, and some are a function of the superimposed loading. All such
changes must be accounted for in the design. Neglect of time-dependent losses, in particular,
accounts for the lack of success of all early attempts to pre-stress concrete.
With the exception of conditions at serve overloading, the greatest force that acts are during
the jacking operation. The jacking force will be referred to subsequently as Pj. For a post-
tensioned member, this force is applied as a reaction directly upon the concrete member, while
with pre-tensioning, the jacking force reacts against external anchorages and does not act on
the concrete at all.
At the moment of transfer of pre-stress force from the jack to the anchorage fittings that grip
the tendon, there is an immediate reduction in force. There is inevitably a small amount of slip
as the wedges or grips seat themselves into the steel tendon, and the shortening of the tendon
that results is accompanied by loss in tensile strain and stress. This is always a factor to consider
in post-tensioned beams. Corresponding slip loss occurs in pre-tensioning too, because
temporary grips are normally used at jacking abutment to hold the strand as the concrete is
poured. However, in beams pre-tensioned by the long-line method, slip loss is apt to be
insignificant because of the great length of tendon over which the slip is distributed.
There is an instantaneous stress loss because of the elastic shortening of the concrete as the
pre-stress force is transferred to it. This always occurs in pre-tensioning, but occurs in post-
tensioning only if there are two or more tendons and if they are tensioned sequentially.
Another source of immediate loss of pre-stress force, applying to post-tensioned members
only, is the friction between the steel and the conduit through which it passes as the tendon is
stretched. The tensile force at the jack will always be larger than that at the far end, where the
tendon is anchored. This loss can be minimized by overstretching the steel slightly if necessary,
then reducing the jacking force to the desired value. In some cases, tendons are jacked from
both ends to minimize frictional losses, particularly when the tendon profile has several
reversals of curvature.
As a consequence of all instantaneous losses, including those due to anchorage slip, elastic
shortening, and friction, the jacking force Pj is reduced to a lower value Pi, defined as the initial
pre-stress force.
With the passage of time, the steel stress is further reduced. The changes that cause this
reduction occur rather rapidly at first, but the rate of change of stress soon decreases. A nearly
constant stress level is approached, but only after many months, or even several years.
The main causes of time-dependent loss are shrinkage of the concrete and concrete creep
under sustained compressive stress. Both of these produce shortening of the member, which
results in a reduction in steel strain and stress. In addition, the steel experiences a gradual
relaxation of stress, as it is held at nearly constant strain. The result of all time-dependent
effects, including concrete shrinkage and creep and steel relaxation, is that the initial pre-stress
force is gradually reduced to what will be termed the effective pre-stress force Pe.
The sum of all losses, immediate and time-dependent, may be of the order of 20 to 30 percent
of the original jacking force. All losses must be accounted for in the design of pre-stressed
concrete.
Loading of a pre-stressed beam will generally produce an increase in stress in the tendon. As
long as the member remains uncracked, the increase is so small that it is usuallay neglected in
desig. However, cracking of the concrete is accompanied by an instantaneous increase in steel
stress, as the tensile force formerly carried by the concrete is transferred to the steel. If the
load is increased further, the member behaves much as ordinary reinforced concrete, and the
steel stress increases roughly in proportion to the load until the nonlinear range of material
behavior is reached, followed by eventual failure. The steel may reach its ultimate tensile
strength at failure, although this is not generally so.
LOADS:
Loads that act on structures can be divided into three broad categories:
1. dead load, 2. live loads, 3. environmental loads.
1. DEAD LOAD: Dead loads are fixed in location and constant in magnitude throughout the life
of the structure. Usually the self-weight of a structure is most important part of the dead load.
This can be calculated closely, based on the dimensions of the structure and the unit weight of
the material. Concrete density varies from about 90 to 120 pcf (14 to 19 KN/m3) for lightweight
concrete and is about 145 pcf (23 KN/m3) for normal concrete. In calculating the dead load of
structural concrete, usually a 5 pcf (1 KN/m3) increment is included with the weight of the
concrete to account for the presence of the reinforcement.
2. LIVE LOAD: Live Loads consist chiefly of occupancy loads in building and traffic loads on
bridge. They may be either fully or partially in place or not present at all and may change in
location. The minimum live loads for which the floors and roof of a building should be designed
are usually specified in the building code that governs at the site of construction.
This loading may come and go with the result that its intensity will vary considerably.
At one moment a room may be empty, yet at another packed with people. The minimum live
load for which the floor and roof of a building should be designed are usually specified in the
building code that governs at the site of construction. These loads are expected maxima and
considerably exceed average values. In addition to these uniformly distributed loads, it is
recommended that, as an alternative to the uniform load, floors be designed to support safely
certain concentrated loads if these loads produce a greater stress. Certain reductions are
permitted in live load for members supporting large areas on the premise that it is not likely
that the entire area would be fully loaded at one time. All the movable objects in a building
such as people, desks, cupboards and filing cabinets produce an imposed load on the structure.
3. ENVIRONMENTAL LOADS: Environmental loads consist mainly of the snow loads, wind
pressure and suction, earthquake loads, soil pressures on subsurface portions of structures,
loads from possible ponding of rainwater on flat surfaces, and forces caused by temperature
differentials. Like live loads, environmental loads at any given time are uncertain both in
magnitude and distribution.
i. Wind load: Wind load is primarily horizontal load caused by the movement of air relative to
earth. Wind load is required to be considered in design especially when the heath of the
building exceeds two times the dimensions transverse to the exposed wind surface.
For low rise building say up to four to five storeys, the wind load is not critical because the
moment of resistance provided by the continuity of floor system to column connection and
walls provided between columns are sufficient to accommodate the effect of these forces.
Further in limit state method the factor for design load is reduced to 1.2 (D.L + L.L + W.L) when
wind is considered as against the factor of 1.5(D.L + L.L) when wind is not considered. IS 1893
(part 3) code book is to be used for design purpose.
ii. Snow Load (SL): The magnitude of the snow load will depend upon the latitude and altitude
of the site. In the lower latitudes no snow would be expected while in the high latitudes snow
could last for six months or more. In such locations buildings have to be designed to withstand
the appropriate amount of snow. The shape of the roof also plays an important part in the
magnitude of the snow load. The steeper the pitch, the smaller the load. The snow falling on a
flat roof will continue to build up and the load will continue to increase, but on a pitched roof a
point is reached when the snow will slide off.
Service load: The sum of the calculated dead load and the specified or calculated live and
environmental loads is called the service load, because this is the best estimate of the
maximum load that can be expected to act during the service life of the structure.
IMPORTANCE OF HIGH STRENGTH STEEL
The reason for the lack of success of earliest attempts to pre-stress concrete was the failure to
employ steel at a sufficiently high stress and strain. The time-dependent length changes
permitted by shrinkage and creep of the concrete completely relieved the steel of stress. The
importance of high initial strain and the corresponding high initial stress in the steel can be
shown by a simple example.
Shown in Fig. 2.1(a) is a short concrete member that is to be axially pre-stressed using a steel
tendon. In the unstressed state, the concrete has length Lc and the unstressed steel has length
Ls. After tensioning of the steel and transfer of force to concrete through the end anchorages,
the length of the concrete is shortened to L’c and the length of the stretched steel is L’s. these
value must, of course, be identical, as indicated by the figure.
Figure 2.1: Effect of shrinkage and creep of concrete in reducing pre-stress force. (a) Axially
pre-stressed concrete member. (b) Stress in steel.
But the concrete experiences a shrinkage strain 𝜀 𝑠ℎ with the passage of time and, in addition, if
held under compression will suffer a creep strain 𝜀 𝑠ℎ. The total length changes in the member
∆𝑙 𝑐 = (𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝑙 𝑐 (a)
may be such that it exceeds the stretch in the steel that produced the initial stress, and
complete loss of pre-stress force will result.
The importance of shrinkage and creep strain can be minimized by using a very high initial
strain and a high initial stress in the steel. The reduction in steel stress from these causes
depends only on the unit strains in the concrete associated with shrinkage and creep, and the
elastic modulus 𝐸𝑠 of the steel:
∆𝑓𝑠 = (𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝐸𝑠 (b)
It is independent of the initial steel stress.
It is informative to study the results of calculations for representative values of the various
parameters. Suppose first that the member is pre-stressed using ordinary reinforcing steel at an
initial stress 𝑓𝑠𝑖 of 30 ksi. The modulus of elasticity 𝐸𝑠 for all steels is about the same and will
be taken here as 29,000 ksi. The initial strain in the steel is
𝜀 𝑠𝑖 =
𝑓 𝑠𝑖
𝐸𝑠
=
30
29,000
= 1.03 × 10−3
and the total steel elongation is
𝜀 𝑠 𝑙 𝑠 = = 1.03 × 10−3
𝑙 𝑠 (c)
But a conservative estimate of the sum of shrinkage and creep strain in the concrete is about
0.90 X 10−3
, and the corresponding length change is
(𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝑙 𝑐 = = 0.90 × 10−3
𝑙 𝑐 (d)
Since 𝑙 𝑠 and 𝑙 𝑐 are nearly the same, it is clear by comparing (c) and (d) that the combined
effects of shrinkage and creep of the concrete is almost a complete loss of stress in the steel.
The effective steel stress remaining after time-dependent effects would be
𝑓𝑠𝑒 = (1.03 – 0.90) X 10−3
x 29 x 103
= 4 ksi.
Alternatively, suppose that the pre-stress was applied using high strength steel at an initial
stress of 150 ksi. In this case, the initial strain would be
𝜀 𝑥𝑖 =
150
29,000
= 5.17 x 10−3
(e)
And the total elongation
𝜀 𝑠 𝑙 𝑠 = = 5.17 × 10−3
𝑙 𝑠 (f)
The length change resulting from the shrinkage and creep effects would be the same as before
(𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝑙 𝑐 = = 0.90 × 10−3
𝑙 𝑐
And the effective steel stress 𝑓𝑠𝑒 after losses due to shrinkage and creep would be
𝑓𝑠𝑒 = (5.17 – 0.90) 10−3
X 29 X 103
= 124 ksi.
The loss is about 17 percent of the initial steel stress in this case compared with 87 percent loss
when mild steel was used.
The results of these calculations are shown graphically by Fig. 2.1b and illustrate clearly the
need in pre-stressing for using steel that is capable of a very high initial stress.
TYPES OF PRE-STRESSING STEEL:
There are three Common forms in which steel is used for pre-stressed concrete tendons:
1. Cold-drawn round wires, 2. stranded cable, 3. alloy steel bars.
1. ROUND WIRES: The round wires used for post-tensioned pre-stressed concrete construction
and occasionally for pre-tensioned work are manufactured to meet the requirements of ASTM
Specification A 421, “Uncoated Stress-Relieved ire for Pre-Stressed Concrete”. The individual
wires are manufactured by hot-rolling steel billets into round rods. After cooling, the rods are
passed through dies to reduce their diameter to the required size. In the process of this drawing
operation cold work is done on the steel, greatly modifying its mechanical properties and
increasing its strength. The wires are stress-relieved after cold drawing by a continuous heat
treatment to produce the prescribed mechanical properties.
Wires are available in different diameters and in two types. Type BA wire is used for
applications in which cold-end deformation is used for anchoring purposes. Type WA is used for
applications in which the ends are anchored by wedges and no cold-end deformation of the
wire is involved. Tendons are normally composed of groups of wires, the number of wires in
each group depending on the particular system used and the magnitude of pre-stress force
required. Typical prefabricated post-tensioning tendons may consist of 8 to 52 individual wires.
2. STRANDED CABLE: Stranded cable almost always used for pre-tensioned members and is
often used for posttensioned construction as well. Strand is manufactured to ASTM
Specification A 416, “Uncoated Seven-Wire Stress-Relieved Strand for pre-stressed Concrete.” It
is fabricated with six wires wound tightly around a seventh of slightly larger diameter. The pitch
of the spiral winding is between 12 and 16 times the nominal diameter of the strand.
The same type of cold-drawn stress-relieved wire is used in making stranded cable as is used
for individual pre-stressing wires. However, the apparent mechanical properties are slightly
different because of the tendency for the stranded wires to straighten when subjected to
tension because the axis of the wires does not coincide with the direction of tension. Cable is
stress-relieved by heat treatment after stranding. Low-relaxation or stabilized strand is widely
available. Strands may be obtained in range of sizes from 0.0250in to 0.600in diameter. Two
grades are manufactured Grade 250 and Grade 270 have minimum ultimate strengths of
250,000 and 270,000 psi respectively based on the nominal area of the strand.
3. ALLOY STEEL BARS: In the case of alloy steel bars, the required high strength is obtained by
introducing certain alloying elements, mainly manganese, silicon, and chromium during the
manufacture of steel. In addition, cold work is done in making the bars, further increasing the
strength. After cold-stretching, the bars are stress-relieved to obtain the required properties.
Bars are manufactured to meet the requirements of ASTM Specification A 722, “Uncoated High-
Strength Steel Bar for Pre-Stressing Concrete.”
Alloy steel bars are available in diameters ranging from
5
8
in to 1
3
8
in and in two grades, Grade
145 and Grade 160, corresponding to the minimum ultimate strengths of 145,000 and 160,000
psi (1000 and 1100 MPa), respectively.
NON-PRE-STRESSED REINFORCEMENT:
Non-pre-stressed steel has several important applications in pre-stressed concrete
construction. Although web reinforcement for diagonal tensile stress may be pre-stressed,
ordinarily it is non-pre-stressed bar steel. Supplementary non-prestressed reinforcement is
commonly used in the region of high local compressive stress at the anchorages of post-
tensioned beams. For both pretensioned and post-tensioned members, it is common to provide
longitudinal bar steel to control shrinkage and temperature cracking. Overhanging flanges of T-
and I-shaped cross sections are normally reinforced in both the transverse and longitudinal
directions with non-tensioned bars. Finally, it is often convenient to increase the flexural
strength of prestressed beams using supplementary longitudinal bar reinforcement.
Such non-pre-stressed reinforcing bars which are identical to those used for ordinary reinforced
concrete construction, are manufactured to meet the requirements of ASTM specifications.
Bars are available in nominal diameters from
3
8
in to 1
3
8
in. They are generally referred to by
number, for example a No.7 bar has nominal diameter of
3
8
in. to identify bars that meets the
requirements of the ASTM specification, distinguishing marks are rolled into the surface of one
side of the bar to denote.
(a) the point of origin (b) the size designation by number, (c) the type of steel, and (d) in the
case of Grade 60 bars either the number 60 or a single continuous longitudinal line through at
least five paces offset from the center of the bar side.
In the case of bar reinforcement, it is important that steel and concrete deform together, that
is, that there be a sufficiently strong bond between the two materials so that little or no
relative movement can occur. This bond is provided by the relatively large chemical adhesion
that develops at the steel concrete interface, by the natural roughness of the mill scale on hot-
rolled reinforcement, and by closely spaced rib-shaped surface deformations with which bars
are furnished to provide a high degree of interlocking of the two materials. Minimum
requirements for these deformations have been developed in experimental research and are
described in the ASTM Specification. Different bar producers use different patterns to satisfy
these requirements.
Bars are produced in different strengths. Grades 40, 50 and 60 have specified minimum yield
strengths of 40000, 50000 and 60000 psi respectively (276, 345, and 414 MPa). The present
trend is toward the use of Grade 60 bars; the bars of lower yield strength may not be
commonly available. Large diameter bars with 75,000 and 90,000 psi (517 and 621 MPa) yield
are available on special order, although they find little application in prestressed concrete
members. Apart from single reinforcing bars, welded wire mesh is often used for reinforcing
slabs, beam flanges and other surfaces such as shells. The mesh consists of longitudinal and
transverse cold-drawn steel wires, at right angles, welded at all points of intersection. Mesh is
available with wire spacing from 2in to 12in, and wire diameter from 0.080in to 0.628in,
although all combinations are not readily available. The size and spacing of the wires may be
the same in both directions or different as needed.
TYPES OF PRE-STRESSED CONCRETE
According to the construction method, there are two kinds of pre stressed concrete:
a). Pre-tensioned Concrete: In this method, wires or tendons are tensioned at first and
concrete is poured later. It creates a good bondage between the tendon and concrete. As a
result, the tendons are protected from corrosion and tensions are transferred directly. Tendons
are anchored and stretched and the stress is transferred to the concrete when it is hard. Then
the tendon tries to get back to the original length, but resisted by the bond between the
concrete hence it induces compressive force in it.
b). Bonded Post-Tensioned Concrete: Similar to pre-stressing but here concrete is poured first
then tendons are tensioned. Tendons are placed at suitable places in the member and then
casting is done. After the concrete becomes hard, the tendons are tensioned by hydraulic jacks
against the concrete. When the tendons have tensioned sufficiently, according to design, they
are fixed in position. After the jacks are removed, tension remains and it transfers pressure to
the concrete. This method is widely used in building monolithic slabs for mega house
construction projects where expansive soil sometimes creates problems. Moreover, post-
tensioned concrete is also used in bridges.
c). Un bonded Post-Tensioned Concrete: It is little different from bonded post-tensioned
concrete. It allows freedom to move the cables. For this, each tendon is coated with grease and
covered by plastic. Stress transfer to the concrete is achieved by the cables through anchors.
There are some advantages to this like- • The ability to distress tendons before trying to repair
work. • The ability to individually adjust cables.
CONCRETE IN UNAXIAL COMPRESSION
Concrete is useful in compression and at controlling sections of members, is often subject to a
state of stress that is approximately uniaxial. Accordingly, the uniaxial compressive stress strain
curve is of primary interest. Such a curve is obtained by loading standard cylinders’ parallel to
their axis at prescribed rates of loading. Fig 2.6 shows a typical set of such curves for normal
weight concrete with 𝑤𝑐 of about 145 pcf obtained from uniaxial compressive tests performed
at normal, moderate testing speeds on concrete 28 days old. Fig 2.7 shows corresponding
curves for lightweight concretes with a density of 100 pcf. All the curves have a similar
character. They consist of an initial relatively straight elastic portion in which stress and strain
are closely proportional, then begin to curve to the horizontal, reaching the maximum stress,
that is, the compressive strength, at a strain that ranges from about 0.002 to 0.003 for normal
weight concretes and 0.003 to 0.0035 for lightweight concretes, the larger values in each case
corresponding to the higher strengths. All curves show a descending branch after the peak
stress is reached; however, the characteristics of the curves after peak stress are highly
dependent on the method of testing. If special procedures are followed in testing to insure
constant strain rate while cylinder strength is decreasing, long stable descending branches can
be obtained. In the absence of special devices, unloading past the point of peak stress may be
rapid, particularly for the higher strength concretes, which are generally more brittle than low
strength concrete. According to present design practice, the limiting strain in uniaxial
compression is taken as 0.003. It should be emphasized that the exact shape of the stress-strain
curve for any concrete is highly dependent on such variables as rate of loading, the particular
testing equipment, the method of testing, and the size and shape of the specimen. The
relations shown in Figs. 2.6 & 2.7 are typical only of test results obtained by present standard
procedures. In the actual structure, quite different conditions may be obtained. Fortunately,
design procedures have evolved that are not particularly sensitive to the shape of the stress-
strain curve.
Fig. 2.6: Typical compressive stress-strain curves for normal density concrete with 𝑤𝑐 = 145 pcf.
Fig. 2.7: Typical compressive stress-strain curves for lightweight concrete with 𝑤𝑐 = 100 pcf.
The modulus of Elasticity 𝐸𝑐 (in psi units), that is, the slope of the initial straight part of the
stress-strain curve, is larger the higher the strength of the concrete. For concretes in the
strength range to about 6,000 psi, 𝐸𝑐 can be computed with reasonable accuracy from the
empirical equation found in the ACI Code: 𝐸𝑐 = 33𝑤1.5
𝑐√𝑓′ 𝑐 (2.3)
Where 𝑤𝑐 is the unit weight of the hardened concrete in pcf and 𝑓′ 𝑐 its strength in psi. Eq. (2.3)
was obtained by testing structural concretes with values of 𝑤𝑐 from 90 to 155 pcf. For normal
sand-and-stone concretes with 𝑤𝑐 = 145 pcf, 𝐸𝑐 may be taken as 𝐸𝑐 = 57,000√𝑓′ 𝑐 (2.4)
For compressive strengths in the range from 6,000 to 12,000 psi, the ACI Code equation
overestimates 𝐸𝑐 for both normal weight and lightweight material by as much as 20 percent.
Based on recent research at Cornell University, the following Eq. is recommended for normal
weight concretes with 𝑓′ 𝑐 in the range from 3,000 to 12,000 psi, and for lightweight concretes
from 3,000 to 9,000 psi. 𝐸𝑐 = (40,000√𝑓′ 𝑐 + 1,000,000) (
𝑤 𝑐
145
)
1.5
(2.5)
When compressed in one direction, concrete, like all other materials, expands in the direction
transverse to the direction of applied stress. The ratio of the transverse strain to the
longitudinal strain is known as Poisson’s ratio. It is meaningful only in the elastic range, at
stresses less than about half the concrete strength. In this range, Poisson’s ratio for concrete
varies between about 0.15 and 0.20. The strength of concrete varies with age, the gain in the
strength being rapid at first, then much slower. This variation of strength is specially important
in the design and fabrication of prestressed concrete members, because heavy loads may be
Fig. 2.6
Fig. 2.7
caused at quite an early age by the tensioned steel. In prestressed construction of all types, but
particularly for pretensioned plant-produced members, special methods are often followed to
insure rapid development of compressive strength. These include the use in the concrete mix of
high-early-strength Portland cement (Type III) rather than ordinary Portland cement (Type I),
and the use of steam curing. A study of extensive experimental data indicates that the
following expressions are suitable for predicting the strength of concrete at any time.
Fig. 2.8: Effect of age on uniaxial compression strength of concrete. (a) Moist cured.
(b) Steam cured.
For moist-cured concrete using Type I cement: 𝑓′ 𝑐,𝑡 =
𝑡
4.00 + 0.85𝑡
𝑓′ 𝑐,28 (2.6a)
For moist-cured concrete using Type III cement: 𝑓′ 𝑐,𝑡 =
𝑡
2.30 + 0.92𝑡
𝑓′ 𝑐,28 (2.6b)
For steam-cured concrete using Type I cement: 𝑓′ 𝑐,𝑡 =
𝑡
1.00 + 0.95𝑡
𝑓′ 𝑐,28 (2.6c)
For steam-cured concrete using Type III cement: 𝑓′ 𝑐,𝑡 =
𝑡
0.70 + 0.98𝑡
𝑓′ 𝑐,28 (2.6d)
In these Equations, 𝑓′ 𝑐,𝑡 is the compressive strength at time t, 𝑓′ 𝑐,28 is the compressive
strength at 28 days, and t is the age of the concrete in days. Fig. 2.8 presents these strength-
time functions graphically, with time plotted to a logarithmic scale. Test evidence indicates that
Eqs. (2.6a) through (2.6d) are equally applicable for normal weight, sand-lightweight, and all-
lightweight aggregate concretes.
CONCRETE IN UNAXIAL TENSION
Cracks in prestressed concrete members may be caused by direct tension, flexure, combined
shear and flexure in beams webs, torsion, and other actions. The behavior of members often
changes abruptly when tensile cracks form. Accordingly, it is important to know the tensile
strength of the material. There are several ways to measure the tensile strength of concrete,
none of them entirely satisfactory. Direct tensile tests have been made using dumbbell-shaped
specimens held in special grips. Results show great scatter because of the effects of minor
misalignments, stress concentrations in the grips, and random effects associated with the
location of aggregate, and for this reason, direct tension tests are seldom used. For many years,
tensile strength has been measured using either the modulus of rupture test or the split
cylinder test. The modulus of rupture is the computed flexural tensile stress at which a test
beam of plain concrete fractures. The test arrangement, shown in Fig, 2.9, is standardized by
ASTM specifications. It employs a small block of unreinforced concrete, supported at its ends
and loaded at the third points. Usually a 6 X 6 in. beam is used, with 18 inches between
supports. The modulus of rupture is 𝑓𝑟 =
𝑃𝐿
𝑏ℎ2
(2.7)
Fig. 2.9: Tests to determine the tensile strength of concrete. (a) Modulus of rupture test.
(b) Split cylinder test.
Where P is the total load at fracture, L is the span, and b and h, respectively, the width and
depth of the cross section. For normal density concrete the modulus of rupture is usually
between 8√𝑓′ 𝑐 and 12√𝑓′ 𝑐, whereas for lightweight aggregate concrete it may range from
6√𝑓′ 𝑐 to 8√𝑓′ 𝑐. In each case, the smaller values apply to higher strength concretes. Because
the modulus of rupture is computed on the assumption that concrete is an elastic material, and
because the critical stress occurs only at the outer surface, it is apt to be larger than the
strength of concrete in uniform axial tension, which is often taken between 3√𝑓′ 𝑐 and 5√𝑓′ 𝑐
for normal density concrete and 2√𝑓′ 𝑐 and 3√𝑓′ 𝑐 for lightweight material.
In recent years, the split cylinder test has come into favor because of good reproducibility of
results. The standard arrangement is shown in Fig. 2.9b. A 6 x 12 in. concrete cylinder (the same
as used for the standard uniaxial compressive test) is inserted in a compression is applied along
two diametrically opposite generators. It can be shown that, in an elastic cylinder loaded this
way, a nearly uniform tensile stress exists at right angles to the plane of the load. The cylinder
splits at a stress that is computed from the Equation: 𝑓𝑐𝑡 =
2𝑃
𝜋𝐿𝑑
(2.8)
Where P is the rupture load, d is the diameter of the cylinder, and L is its length. For normal
aggregate concrete, the split cylinder strength is usually between 6√𝑓′ 𝑐 and 8√𝑓′ 𝑐, whereas
for lightweight concrete it is generally between 4√𝑓′ 𝑐 and 6√𝑓′ 𝑐. As before, the lower values
correspond to higher strength concretes. Concrete subject to uniaxial tension responds nearly
elastically up to the fracture load. The modulus of elasticity and Poisson’s ratio in tension can
be taken equal to the corresponding values in uniaxial compression for design purposes.
BIAXIALLY STRESSED CONCRETE
In many locations in structures, concrete is subjected to a complex state of stress. For example,
beam webs carry shear, combined with flexural tension or compression. Torsional shearing
stresses in members generally act concurrently with transverse shears and longitudinal normal
stresses. Other examples are easily found. It is clearly of some importance to be able to predict
the strength as well as the behavior before failure of concrete subject to various states of
combined stress. Such complex stress states can always be reduced to three equivalent
principal stresses, acting at right angles to each other, by appropriate coordinate
transformation. Any of the principal stresses can be tension or compression. If one of them is
zero, the state of stress is uniaxial. In spite of extensive research in recent years, no general
theory of the strength of concrete under combined stress has yet emerged. Progress has been
made toward establishing experimentally the effect of multi-axial stresses, notably for cases of
biaxial stress. Fig. 2.10 shows the influence of the lateral principal stress 𝑓𝑦 on the failure stress
𝑓𝑥 in the perpendicular direction. All stresses are expressed non-dimensionally in terms of the
uniaxial compressive strength 𝑓′ 𝑐. It is seen that, in the biaxial compression quadrant, lateral
compression in the amount of 20% or more of the compression in the longitudinal direction in
sufficient to increase the strength in the longitudinal direction by about 20%. In the biaxial
tension quadrant, the strength is almost independent of lateral stress. In the tension-
compression stress state, an approximately linear interaction is obtained. A relatively small
value of lateral tension results in significant loss of longitudinal compressive strength.
It has also been found that lateral compression or tension modifies the apparent stress-strain
curve obtained for a uniaxial state of stress. This is due partially to the Poisson effect, but also
results from the increased confinement of internal micro cracks in the case of lateral
compression. Such information has been useful in the refined analysis, using finite elements
methods, of concrete members such as deep beams and shear walls where the stress state can
be considered biaxial. Although some progress has been made in studying the behavior and
strength of concrete in triaxial stress, information has not yet been developed that would be
useful in design. Fortunately, in most practical cases, the stress state can be idealized as uniaxial
or biaxial; in other cases, empirical methods of design continue to serve.
Figure 2.10: Strength envelope for concrete subject to biaxial stress.
STEEL RELAXATION:
When pre-stressing steel is stressed to the levels that are customary during initial tensioning
and at service loads, it exhibits a property known as relaxation. Relaxation is defined as the loss
of stress in a stressed material held at constant length. (The same basic phenomenon is known
as creep when defined in terms of change in length of a material under constant stress). In
prestressed concrete members, creep and shrinkage of the concrete as well as fluctuations in
superimposed load cause changes in tendon length. However, in evaluating loss of steel stress
as a result of relaxation, the length may be considered constant.
Relaxation is not a short-lived phenomenon. From available evidence it appears to continue
almost indefinitely, although at a diminishing rate. It must be accounted for in design because it
produces significant loss of prestress force.
The amount of relaxation varies depending on the type and grade of steel, but the most
significant parameters are time and intensity of the initial stress.
Analysis of the results of many experimental investigations, some exceeding nine years’
duration, has produced the information presented graphically in Fig. 2.5, in which 𝑓𝑝 is the final
stress after t hours, 𝑓𝑝𝑖 is the initial stress, and 𝑓𝑝 𝑦 is the yield stress. The yield stress may be
taken equal to the effective yield stress. The information shown in Fig. 2.5 may be
approximated with satisfactory accuracy by the following expression.
𝑓𝑝
𝑓 𝑝𝑖
= 1 −
log 𝑡
10
(
𝑓 𝑝𝑖
𝑓𝑝𝑦
− 0.55) (2.1)
Where log t is to the base 10, and
𝑓𝑝
𝑓 𝑝𝑖
is not less than 0.55.
The tests on which Fig. 2.5 and Eq. (2.1) are based were all carried out on round stress-relieved
wires. The results are equally applicable to stress-relieved strand, and in the absence of other
information, may also be applied to alloy steel bars.
In the case of pretensioned members, the relaxation loss occurring before release (transfer of
force to the concrete) should be subtracted from the total relaxation loss predicted for the
effective stress at release. For example, if the stress is to be estimated at time 𝑡 𝑛, the wire
tensioned at time zero, and released at time , then Eq. (2.1) may be modified as follows:
𝑓𝑝
𝑓 𝑝𝑖
= 1 −
log 𝑡 𝑛 − log 𝑡 𝑟
10
(
𝑓 𝑝𝑖
𝑓𝑝𝑦
− 0.55) (2.2)
Figure 2.5: Steel relaxation curves for
ordinary stress-relieved wire and strand.
The term 𝑓𝑝𝑖 may be taken as the steel
stress at release.
In some cases, relaxation losses have been reduced by prestretching, a technique by which the
stress in the steel is increased to a level higher than the intended initial stress, held at that level
for a short period of time, and then reduced to the initial stress. Since the practical level of
initial stress is about 70 percent of the strength of the steel, it is not feasible to overstress by
more than about 15 percent. On the basis of available evidence (Ref. 2.1) it appears that
prestretching is of little consequence if the prestretching period is limited to only a few
minutes. Special low-relaxation wire and strand are available, and their use is becoming
common. According to ASTM Specifications A 416 and A 421, such steel will exhibit relaxation
after 1,000 hours not more than 2.5 % when initially loaded to 70 % of the specified tensile
strength, and not more than 3.5 % when loaded to 80 % of the specified tensile strength.
Relaxation loss for low-relaxation wire and strand can be taken to be about 25 % of the loss for
normal wire and strand.
CREEP OF CONCRETE
Creep is the property of many materials by which they continue deforming over considerable
lengths of time at constant stress or load. The rate of strain increase is rapid at first, but
decreases with time until, after many months, a constant value is approached asymptotically.
Creep strain for concrete has been found experimentally to depend not only on time, but on
the mix proportions, humidity, curing conditions, and the age of the concrete when it is first
loaded. Creep strain is nearly linearly related to stress intensity, to a stress of at least
1
2
𝑓′ 𝑐. It is
therefore possible to relate the creep strain to the initial elastic strain by a creep coefficient
defined as 𝐶 𝑢 =
𝜀 𝑐𝑢
𝜀 𝑐𝑖
(2.9)
Where 𝜀 𝑐𝑖 is the initial elastic strain and 𝜀 𝑐𝑢 is the additional strain in the concrete, after a long
period of time, resulting from creep. The same phenomenon is sometimes described in terms
of unit creep strain, or creep per unit stress, such that: 𝜀 𝑐𝑢 = 𝛿 𝑢 𝑓𝑐𝑖 (2.10)
Where 𝛿 𝑢 is the unit creep coefficient, sometimes called the specific creep, and 𝑓𝑐𝑖 is the stress
intensity. Since the additional strain 𝜀 𝑐𝑢 can be written either as 𝐶 𝑢 𝜀 𝑐𝑖 or 𝛿 𝑢 𝑓𝑐𝑖, it is easily seen
that: 𝐶 𝑢 = 𝛿 𝑢 𝐸𝑐 (2.11)
The values of Table 2.5 are extended for high strength concrete based on recent research at
Cornell University, are typical values for average humidity conditions for concretes loaded at
the age of seven days.
Table 2.5: Typical Creep Parameters
Compressive Strength Specific Creep 𝜹 𝒖 Creep Coefficient
psi MPa 10−6
per psi 10−6
per MPa 𝐶 𝑢
3,000 21 1.00 145 3.1
4,000 28 0.80 116 2.9
6,000 41 0.55 80 2.4
8,000 55 0.40 58 2.0
10,000 69 0.28 41 1.6
A comprehensive study was made by Branson and Kripanarayanan of existing and original data
pertaining to both shrinkage and creep. Basic equations describing the functional relationships
b/w both creep and shrinkage strains and time were recommended, together with modification
factors that permit accounting for the other variables of greatest significance. These
recommendations were endorsed by ACI Committee 209, charged with the study of creep and
shrinkage in concrete, and provide information in a useful form for design. The creep coefficient
at any time 𝐶𝑡 can be related to the ultimate creep coefficient 𝐶 𝑢 by the equation:
𝐶𝑡 =
𝑡0.60
10+ 𝑡0.60
𝐶 𝑢 (2.12a) or alternatively 𝛿𝑡 =
𝑡0.60
10+ 𝑡0.60
𝛿 𝑢 (2.12a)
Where t is time in days after loading. This relation is shown graphically in Fig. 2.11.
Fig. 2.11: Variation of creep coefficient with time.
Equation (2.12) applies for “standard” conditions, defined by Branson and Kripanarayanan as
concrete with 4 in. slump or less, 40% relative humidity, minimum thickness of member of 6 in.
or less., and loading age of seven days for moist-cured concrete or loading age of one to three
days for steam-cured concrete. For other than standard conditions, correction factors are
recommended as follows, to be applied either to 𝐶𝑡 or 𝛿𝑡:
Table 2.6: Creep Correction factors for non-standard loading ages.
Creep correction factor 𝑭 𝒄.𝒕𝒂
Age at loading 𝒕𝒕𝒂 days Moist-cured, loaded later
than 7 days
Steam-cured, loaded later
than 1 to 3 days
10 0.95 0.90
20 0.87 0.85
30 0.83 0.82
60 0.77 0.76
90 0.74 0.74
For loading ages later than seven days for moist-cured concrete: 𝐹𝑐,𝑡𝑎 = 1.25𝑡𝑡𝑎
−0.118
(2.13a)
Where 𝑡𝑡𝑎 is the loading age in days.
For loading ages later than 1 to 3 days for steam-cured concrete: 𝐹𝑐,𝑡𝑎 = 1.13𝑡𝑡𝑎
−0.095
(2.13b)
For greater than 40% relative humidity: 𝐹𝑐,ℎ = 1.27 – 0.0067H (2.14)
Where H is the relative humidity in percent. Some specific values for the correction factors 𝐹𝑐,𝑡𝑎
and 𝐹𝑐,ℎ are given in Table 2.6 and 2.7, respectively. In most cases corrections associated with
member size, higher slump concrete, and other variables can be neglected.
Table 2.7: Creep and Shrinkage correction factors for non-standard relative humidity.
Relative humidity H (%) Creep correction factor 𝐹𝑐,ℎ Shrinkage correction factor
𝐹𝑠ℎ,ℎ
40 or less 1.00 1.00
50 0.94 0.90
60 0.87 0.80
70 0.80 0.70
80 0.73 0.60
90 0.67 0.30
100 0.60 0.00
SHRINKAGE OF CONCRETE
Normal concrete mixes contain more water than is required for hydration of the cement. This
free water evaporates in time, the rate and completeness of drying depending on the humidity,
ambient temperature, and the size and shape of the concrete specimen. Drying of the concrete
is accompanied by a reduction in volume, the change occurring at a higher rate initially than
later, when limiting dimensions are approached asymptotically. Branson and Kripanarayanan
suggest “standard” equations relating shrinkage to time as follows:
For moist-cured concrete at any time t after age seven days: 𝜀 𝑠ℎ,𝑡 =
𝑡
35+ 𝑡
𝜀 𝑠ℎ,𝑢 (2.15a)
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462
Pre stressed & pre-cast concrete technology - ce462

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Pre stressed & pre-cast concrete technology - ce462

  • 1. Pre-Stressed & Pre-Cast Concrete Technology - CE462 Written & Composed BY ENGINEER SAQIB IMRAN WhatsApp & Contact No: 0341-7549889 Email: Saqibimran43@gmail.com Student of B.TECH(Civil) at Sarhad University of Science & Information Technology Peshawer.
  • 2. INTRODUCTION TO PRECAST AND PRE-STRESSED CONCRETE CONSTRUCTION: PRECAST CONCRETE: Precast concrete consists of concrete that is cast into a specific shape at a location other than its in service position. The concrete is placed into a form, typically wood or steel, and cured before being stripped from the form. These components are then transported to the construction site for erection into place. Precast concrete can be plant-cast or site-cast. PRESTRESSED CONCRETE: Precast concrete components are reinforced with either conventional reinforcing bars, strands with high tensile strength, or a combination of both. Actually, pre-stressing is quite simple. High tensile strands are stretched between ends. Concrete is then poured into the forms encasing the strands. As the concrete sets, it bonds to the tensioned steel. When the concrete reaches a specific strength, the strands are released. This compresses the concrete and creates a built in resistance to service loads. MERITS OF PRESTRESS CONCRETE  Section remains un-cracked under service loads,  Reduction of steel corrosion,  Full section is utilized,  Less deformations (improved serviceability),  Reduction in self-weight,  Suitable for precast construction,  Availability of standard shapes,  Better quality control. DEMERITS OF PRESTRESS CONCRETE  It requires high quality dense concrete of high strength.  It requires high tensile steel, which is 2.5 to 3.5 times costlier than mild steel.  It requires complicated tensioning equipment and anchoring devices  Construction requires perfect supervision at all stages of construction. TERMINOLOGY Tendon: A stretched element used in a concrete member of structure to impart pre-stress to the concrete. Generally, high-tensile steel wires, bars cables or stands are used as tendons. Anchorage: A device generally used to enable the tendon to import and maintain pre-stress in the concrete. The commonly used anchorages are the Freyssinet, Magnel Blaton, Gifford-Udall, Leonhardt-Baur, LeeMcCall, Dywidag, Roebling and B.B.R.V. systems. Pre-Tensioning: A method of pre-stressing concrete in which the tendons are tensioned before the concrete is placed. In this method, the pre-stress is imparted to concrete by bond between steel and concrete. Post-Tensioning: A method of pre-stressing concrete by tensioning the tendons against hardened concrete. In this method, the pre-stress is imparted to concrete by bearing. Bonded Pre-Stressed Concrete: Concrete in which pre-stress is imparted to concrete through bond between the tendons and surrounding concrete. Pre-tensioned members belong to this group. Non-Bounded Pre-Stressed Concrete: A method of construction in which the tendons are not bonded to the surrounding concrete. The tendons may be placed in ducts formed in the concrete members or they may be placed outside the concrete section. Full Pre-Stressing: Pre-stressed concrete in which tensile stresses in the concrete are entirely obviated at working loads by having sufficiently high pre-stress in the members.
  • 3. Limited or Partial Pre-Stressing: The degree of pre-stress applied to concrete in which tensile stresses to a limited degree are permitted in concrete under working loads. In this case, in addition to tensioned steel, a considerable proportion of un-tensioned reinforcement is generally used to limit the width of cracks developed under service loads. Moderate Pre-stressing: In this type, no limit is imposed upon the magnitude of the tensile stresses at working loads. According to Leonhardt, this form of construction is not really pre- stressed concrete but is to be regarded as reinforced concrete with reduced cracking and the sections should be analyzed according to the rules of reinforced concrete, as a case of bending combined with axial force. Axial Pre-stressing: Members in which the entire cross-section of concrete has a uniform compressive pre-stress. In this type of pre-stressing, the centroid, of the tendons coincides with that of the concrete section. Eccentric Pre-stressing: A section at which the tendons are eccentric to the centriod, resulting in a triangular or trapeziodal compressive stress distribution. Concordant Pre-stressing: Pre-stressing of members in which the cables of follow a concordant profile. In the case of statically indeterminate structures, concordant pre-stressing does not cause any change in the support reactions. Non-distortional Pre-stressing: In this type, the combined effect of the degree of pre-stress and the dead-weight stresses in such that the deflection of the axis of the member is prevented. In such cases, the moments due to pre-stress and dead-weight exactly balance resulting only in an axial force in the member. Uniaxial, biaxial and triaxial Pre-stressing: The terms refer to the cases where concrete is pre- stressed (i) in only one direction, (ii) in two mutually perpendicular directions and (iii) in three mutually perpendicular directions. Circular Pre-stressing: The term refers to pre-stressing in round members, such as tanks and pipes. Transfer: The stage corresponding to the transfer of pre-stress to concrete. For pre-tensioned members, transfer takes place at the release of pre-stress from the bulk-heads; for post- tensioned members, it takes place after the completion of the tensioning processes. Supplementary or Un-tensioned reinforcement: Reinforcement in pre-stressed members not tensioned with respect to the surrounding concrete before the application of loads. These are generally used in partially pre-stressed members. Transmission Length: The length of the bond anchorage of the Pre-stressing wire from the end of a pre-tensioned member to the point of full steel stress. Cracking Load: The load on the structural element corresponding to the first visible crack. Creep in Concrete: Progressive increase in the inelastic deformation of concrete under sustained stress component. Shrinkage of concrete: Contraction of concrete on drying. Relaxation in steel: Decrease of stress in steel at constant strain. Proof stress: The tensile stress in steel which produces a residual strain of 0.2 percent of the original gauge length on unloading.
  • 4. Creep-coefficient: The ratio of the total creep strain to elastic strain in concrete. Cap cable: A short curved tendon arranged at the interior supports of a continuous beam. The anchors are in the compression zone, while the curved portion is in the tensile zone. Degree of pre-stressing: A measure of the magnitude of the pre-stressing force related to the resultant stress occurring in the structural member at working load. Debonding: Prevention of bond between the steel wire and the surrounding concrete. MATERIALS USED IN PRE-STRESSING: Concrete: The main factors for concrete used in PSC are: • Ordinary Portland cement-based concrete is used but strength usually greater than 50 N/mm2; • A high early strength is required to enable quicker application of pre-stress; • A larger elastic modulus is needed to reduce the shortening of the member; • A mix that reduces creep of the concrete to minimize losses of pre-stress; You can see the importance creep has in PSC from this graph: Steel: The steel used for pre-stressing has a nominal yield strength of between 1550 to 1800 N/mm2. The different forms the steel may take are: • Wires: individually drawn wires of 7 mm diameter; • Strands: a collection of wires (usually 7) wound together and thus having a diameter that is different to its area; • Tendon: A collection of strands encased in a duct – only used in posttensioning; • Bar: a specially formed bar of high strength steel of greater than 20 mm diameter. Pre-stressed concrete bridge beams typically use 15.7 mm diameter (but with an area of 150 mm2)7-wire super strand which has a breaking load of 265 kN. PRE-STRESSING SYSTEM: PRE- TENSIONING SYSTEM:  Pre-stressed before concrete is poured into the mould.  High early strength concrete is often used for moulding.  Pre-stressed are transferred to the concrete by bond, mostly near the ends of the beams.  No special anchorage is required.  Large hydraulic jacks are used.
  • 5.  Generally rods of 18mm dia and high tensile wires of 7mm are used.  Supplementary anchoring device are required of single wire of larger diameter (more than 7mm) are used. Note: tendon – the wires or rod which is used of tensioning or pre-stressing are called tendons. POST- TENSIONING SYSTEMS:  Pre-stressed after concrete is casted.  Forces are transmitted to the concrete by means of end anchorages.  Space between tendons and the ducts, is generally grouted (injected) by using mortar after the tensioning. Principal of anchoring the tendons:  Wedge action producing a frictional grip on the wires.  Direct bearing from rivet or bolt heads.  Looping the wires around the concrete. The post-tensioning system are based on wedge action includes Freyssinet method, Gifford- Udall method, Magnel – Balton method. 1. FREYSSINET METHOD:  Widely used in Europe and India consist of cylinder with a conical interior through which the high tensile wire are passes through in and gripped them by small piece of cone after
  • 6. tensioning.  The main advantage of this method is large number of wires can be simultaneously tensioned using double acting hydraulic jacks. 2. GIFFORD- UDALL METHOD:  Developed in UK.  Consist of split cone and cylindrical cone and which is bearing against steel plates.  Each wire is anchor aged by forcing a sleeve into a cylinder resting against plate. 3. LEE – MACALL’S METHOD:  The diameter of the tendons varying from 12-40mm which are threaded at the ends.  Bars are screwed by nut and washer tightly against the end plate.  Curved tendons cannot be used.
  • 7. 4. MAGNEL – BALTON METHOD:  Metallic sandwich plates, flat wedges and a distribution plates are used for anchoring each plate as whole to anchor four pair of wires.  2 to 64 numbers of wires can be anchored. ANALYSIS OF PRESTRESSS: a) For concentric tendons: b) Eccentric tendons:
  • 8. 𝑓𝑖𝑛𝑓 = ( 𝑃 𝐴 + 𝑃𝑒 𝑍 𝑏 = 𝑃 𝐴 (1 + 𝑒𝑦 𝑏 𝑖2 )) 𝑓𝑠𝑢𝑝 = ( 𝑃 𝐴 + 𝑃𝑒 𝑍𝑡 = 𝑃 𝐴 (1 + 𝑒𝑦𝑡 𝑖2 )) c) Resultant stresses: total stress in a pre-stressed concrete member after live load and dead load act on the structure. ANCHORAGES PRE-STRESSED CONCRETE:
  • 9. Anchorage as the name signifies is a component of post tensioning system which is used to anchor the tendons into the concrete while terminating or joining two tendons. Main function of anchorage is to transfer the stressing force to the concrete once the stressing process is completed. It is one of the most important 5 components of post tensioning systems. Anchorage is an inevitable part of pre-stressing system. Efficiency of anchorages affects the service life of a pre- stressed structure. Components of Anchorages: Important components of Anchorage Are Anchor plate or anchor head, Removable grouting cap, Iron Block/force transfer unit, Bursting reinforcement, Deviation cone and duct coupler. The pre-stressing force is applied to the strands and locked in place by the wedges in the anchor head which is supported on the force transfer unit cast into the concrete. Components of Post Tensioning Anchorages The force transfer unit ensures the transmission of the pre-stressing force into the concrete. The force transfer unit and the deviation cone ensure the correct deviation of the strands from the anchor head to the duct. Types of Pre-Stressed Concrete Anchorages Post-tensioning tendons anchorages are classified into following types 1. Live anchorages, 2. Dead anchorages, 3. Couplers, 4. Annulars, 5. External and electrically insulated. Live Anchorages: In pre-stressing, the side of tendon which is stressed is referred to live end. In both side stressing systems, two ends of tendons are live ends. Live anchorages are those which are used at the stressing/live end of the tendon.
  • 10. Live End Post Tensioning Anchorage Electrically insulated post-tensioning: Some other types of live anchorages include Electrically insulated anchorages and external types. Electrically insulated anchorages are used were protection of pre-stressing cables from corrosive agents is required. The cable is enveloped completely in a protective sheathing from outside agents from the starting of anchoring blocks. A dielectric material made of high-density polyethylene is used for covering the tendons. Live End Post Tensioning Anchorage Insulated (top) and External Type (bottom) External post-tensioning: External type is used with external cables where full replace ability as well as protection of tendon is required. System can be demounted and substituted through the presence of an inner steel cone that separates strands and inner protective injection from the surrounding elements in the anchorage zone. External tendons can reduce congestion in concrete and better corrosion resistance since it makes inspection and replacement possible. Friction losses are minimum compared to internal tendons as friction occurs at the deviators & anchorage points. Adjustable post-tensioning: Adjustable anchorages are used where force adjust and re- stressing are required, depending on the structure behavior and construction needs. It also gives the possibility to monitor loads, especially in the period following the installation of cables, when either the strands relaxation or the viscous effects of concrete can affect the evaluation of forces.
  • 11. Adjustable post-tensioning To allow the load check and adjustment, these anchorages are composed of a threaded anchorage with a nut, all protected with a cap filled with grease. The load adjustment operation is carried out by screwing and unscrewing the thread with a special annular jack, especially designed for these applications. This system is fully replaceable. Bonded Flat System: Bonded Flat System Anchorage is a flat system used mainly in slabs and for transverse stressing in bridge decks. It can also be used in transfer beams, containment structures and other civil applications and for both 13mm and 15mm strands. The system connects bare strands which run through a steel or plastic flat oval duct. The strands are stressed individually using a monostrand Jack. Bonded Flat System Live End Dead End Anchorages: Dead end anchorages are used at non stressing end of a tendon. They are used where the end of a pre-stressing cable is buried in concrete or is inaccessible during the stressing operation of the tendon. The dead end anchorage configurations are same as the standard anchorage as it uses the same tube unit to guide the strands. Dead End Anchorages: Different types of dead end anchorages are 1. Compression Fitted Dead End Anchorage, 2. Plate Dead End Anchorage,
  • 12. 3. Loop Dead End Anchorage, 4. Basket dead end anchorages. PRE-STRESS LOSSES: During pre-stressing of the tendons and the transfer of pre-stress to the concrete member, there is a drop of the pre-stressing force from the recorded value in the jack gauge. The various reductions of the pre-stressing force are termed as the losses in pre-stress. These losses are broadly classified into two groups: 1. Short term losses or immediate losses: The immediate losses occur during pre-stressing of the tendons and the transfer of Pre-stress to the concrete member. i. Elastic shortening a. Pre-tensioned Members: When the tendons are cut and the pre-stressing force is transferred to the member, the concrete undergoes immediate shortening due to the pre-stress. The tendon also shortens by the same amount, which leads to the loss of pre-stress. b. Post-tensioned Members: If there is only one tendon, there is no loss because the applied pre-stress is recorded after the elastic shortening of the member. For more than one tendon, if the tendons are stretched sequentially, there is loss in a tendon during subsequent stretching of the other tendons. ii. Friction: Frictional loss occurs only in post tensioned beams. When the cable is stressed, friction between the sides of the duct and the cable does not permit full tension to be transmitted. Therefore, at a point away from the jacking end pre-stress is less. iii. Anchorage slip: In a post-tensioned member, when the pre-stress is transferred to the concrete, the wedges slip through a little distance before they get properly seated in the conical space. The anchorage block also moves before it settles on the concrete. There is loss of pre- stress due to the consequent reduction in the length of the tendon. The total anchorage slip depends on the type of anchorage system. Due to the setting of the anchorage block, as the tendon shortens, there is a reverse friction. Hence, the effect of anchorage slip is present up to a certain length. 2. Long term or Time dependent losses The time-dependent losses occur during the service life of the pre-stressed member. i. Creep of Concrete: Creep of concrete is defined as the increase in deformation with time under constant load. Due to the creep of concrete, the pre-stress in the tendon is reduced with time. The rate of strain increase is rapid at first, but decreases with time until, after many months, a constant value is approached. Creep strain for concrete has been found experimentally to depend not only on time, but on the mix proportion, humidity, curing conditions and the age of concrete when it is first loaded. The ratio of the ultimate creep strain to the elastic strain is defined as the ultimate creep coefficient or simply creep coefficient. 𝐶 𝑢 = 𝜀 𝑐𝑢 𝜀 𝑐𝑖 The creep coefficient at any time Ct can be related to the ultimate creep coefficient Cu by equation:
  • 13. 𝐶𝑡 = 𝑡0.60 10 + 𝑡0.60 𝐶 𝑢 This equation applies for standard conditions as concrete with 4in slump or less, 40% relative humidity, minimum thickness of member of 6in or less and loading age of seven days for moist cured concrete or loading age of one to three days for steamed-cured concrete ii. Shrinkage of Concrete: The shrinkage represents a time dependent deformation which reduces the volume of concrete, without the impact of external forces. The time flow and the final values of shrinkage are influenced by numerous factors such as temperature, humidity, method of curing, concrete age at the end of curing and many other factors. Standard equations relating shrinkage to time as follows: For moist-cured concrete at any time t after age seven days 𝜀 𝑠ℎ,𝑡 = 𝑡 35 + 𝑡 𝜀 𝑠ℎ,𝑢 − − − −→ 𝜀 𝑠ℎ,𝑢 = 800 × 10−6 For steam-cured concrete at any time t after age three days 𝜀 𝑠ℎ,𝑡 = 𝑡 55 + 𝑡 𝜀 𝑠ℎ,𝑢 − − − −→ 𝜀 𝑠ℎ,𝑢 = 730 × 10−6 iii. Steel Relaxation: When pre-stressing steel is stressed to the levels that are customary during initial tensioning and at service loads, it exhibits a property known as relaxation. Relaxation is defined as the loss of stress in a stressed material. The stress relaxation of pre- stressing steel tendons is normally measured at constant strain and constant temperature. In evaluating loss of steel stress as a result of relaxation, the length is considered as constant. The amount of relaxation varies depending on the type and grade of steel, but the most significant parameters are time and intensity of the initial stress. It must be accounted for in design because it produces significant loss of pre-stress force. METHODS OF PRE-STRESSING: Pre-stressed Concrete Definition: A creation of internal stresses in a structure in order to improve its performance. Such stresses are designed to counter-act stresses induced by external loads. Concrete is strong and ductile in compression, it is weak and brittle in tension, and hence its response to external loads is improved by pre-compression. Pre-stressed concrete is a type of Reinforced Concrete in which steel has been tensioned against the concrete. Pre-stressing Methods: Two different procedures for pre-stressing concrete were developed: (a). Pre-tensioned Concrete: In this method, the pre-stressing tendons are initially tensioned between fixed abutments and anchored. With the formwork in place, the concrete is cast around the highly stressed steel tendons and cured. When the concrete has reached its required strength, the wires are cut or otherwise released from the abutments. As the highly stressed steel attempts to contract, the concrete is compressed. The stress is imparted via bond between the steel and the concrete. Pre-tensioned concrete members are often precast in pre-tensioning beds long enough to accommodate many identical units simultaneously.
  • 14. (b). Post-tensioned concrete: In this method, the concrete is cast around hollow ducts which are fixed to any. The steel tendons are usually in place, unstressed in the ducts during the concrete pour. When the concrete has reached its required strength, the tendons are tensioned. Tendons may be stressed from one end with the other end anchored or may be stressed from both ends. The tendons are then anchored at each stressing end. The concrete is compressed during the stressing operation and the pre-stress is maintained after the tendons are anchored by bearing of the end anchorage plates onto the concrete. After the tendons have been anchored and no further stressing is required, the ducts containing the tendons are often filled with grout under pressure. In this way, the tendons are bonded to the concrete and are more efficient in controlling cracks and providing ultimate strength. In some situations, however, tendons are not grouted for reasons of economy and remain permanently un-bonded. PRE-TENSIONING AND POSTTENSIONING PROCEDURES: There are two methods of pre-stressing: • Pre-tensioning: Apply pre-stress to steel strands before casting concrete; • Post-tensioning: Apply pre-stress to steel tendons after casting concrete. Pre-tensioning: This is the most common form for precast sections. In Stage 1 the wires or strands are stressed; in Stage 2 the concrete is cast around the stressed wires/strands; and in Stage 3 the pre-stressed in transferred from the external anchorages to the concrete, once it has sufficient strength: In pre-tensioned members, the strand is directly bonded to the concrete cast around it. Therefore, at the ends of the member, there is a transmission length where the strand force is transferred to the concrete through the bond:
  • 15. At the ends of pre-tensioned members it is sometimes necessary to debond the strand from the concrete. This is to keep the stresses within allowable limits where there is little stress induced by self with or other loads: Post-tensioned: In this method, the concrete has already set but has ducts cast into it. The strands or tendons are fed through the ducts (Stage 1) then tensioned (Stage 2) and then anchored to the concrete (Stage 3):
  • 16. The anchorages to post-tensioned members must distribute a large load to the concrete, and must resist bursting forces as a result. A lot of ordinary reinforcement is often necessary. A typical tendon anchorage is: And the end of a post-tensioned member has reinforcement such as: Losses: From the time the pre-stress is applied, the pre-stress force gradually reduces over time to an equilibrium level. The sources of these losses depend on the method by which pre- stressing is applied. In both methods:
  • 17. • The member shortens due to the force and this relieves some of the pre-stress; • The concrete shrinks as it further cures; • The steel ‘relaxes’, that is, the steel stress reduces over time; • The concrete creeps, that is, continues to strain over time. In post-tensioning, there are also losses due to the anchorage (which can ‘draw in’ an amount) and to the friction between the tendons and the duct and also initial imperfections in the duct setting out. For now, losses will just be considered as a percentage of the initial pre-stress. CONCEPTS OF PRE-STRESSING: Reinforced concrete is the most widely used structural material of the 20th century. Because the tensile strength of concrete is low, steel bars are embedded in the concrete to carry all internal tensile forces. Tensile forces may be caused by imposed loads or deformations, or by load-independent effects such as temperature changes or shrinkage. Consider the simple reinforced concrete beam. The external loads cause tension in the bottom fibers which may lead to cracking, as shown. Practical reinforced concrete beams are usually cracked under the day-to-day service loads. On a cracked cross-section, the applied moment is resisted by compression in the concrete above the crack and tension in the bonded reinforcing steel. Although the steel reinforcement provides the cracked concrete beam with flexural strength, it does not prevent cracking and does not prevent the loss of stiffness caused by cracking. Crack widths are approximately proportional to the strain, and hence stress, in the reinforcement. Steel stresses must therefore be limited to some appropriately low value in order to avoid excessively wide cracks. Similarly, large steel strain is the result of large curvature, which in turn is associated with large deflection. There is little benefit to be gained, therefore, by using higher strength steel or concrete, since in order to satisfy serviceability requirements, the increased strain capacity afforded by higher strength steel cannot be utilized. Pre-stressed concrete is a particular form of reinforced concrete. Pre-stressing involves the application of an initial compressive load on a structure to reduce or eliminate the internal tensile forces and thereby control or eliminate cracking. The initial compressive load is imposed and sustained by highly tensioned steel reinforcement reacting on the concrete. With cracking reduced or eliminated, a pre-stressed section is considerably stiffer than the equivalent (usually cracked) reinforced section. Pre-stressing may also impose internal forces which are of opposite sign to the external loads and may therefore significantly reduce or even eliminate deflection. ADVANTAGES of PRE-STRESSING: The main advantages of pre-stressed concrete (PSC) are: Smaller Section Sizes: Since PSC uses the whole concrete section, the second moment of area is bigger and so the section is stiffer:
  • 18. Smaller Deflections: The larger second moment of area greatly reduces deflections for a given section size. Increased Spans: The smaller section size reduces self-weight. Hence a given section can span further with pre-stressed concrete than it can with ordinary reinforced concrete. Durability: Since the entire section remains in compression, no cracking of the concrete can occur and hence there is little penetration of the cover. This greatly improves the long-term durability of structures, especially bridges and also means that concrete tanks can be made as watertight as steel tanks, with far greater durability. STRESS CONTROL BY PRE-STRESSING Many important features of pre-stressing can be illustrated by a simple illustration. Consider first the plain, unreinforced beam shown in figure 1.7a. It carries a single concentrated load at the center of its span. (The self-weight of the member will be neglected here.) As the load W is gradually applied, longitudinal flexural stresses are induced. Assuming that the concrete is stressed only within its elastic range, the flexural stress distribution at mid-span will be linear, as shown. At a relatively low load, the tensile stress in the concrete at the bottom of the member will reach the tensile strength of the material, fr, and a crack will form. Since no restraint is provided against upward extension of the crack, the member will collapse without further increase of load. Now consider an otherwise identical beam, as in Fig. 1.7b, in which a longitudinal axial force P is introduced prior to the vertical loading. The Longitudinal pre- stressing force will produce a uniform axial compressive stress fc = P/Ac, where Ac is the cross- sectional area of the concrete. The force can be adjusted in magnitude, so that, when the transverse load Q is applied, the superposition of stresses due to P and Q will result in zero tensile stress at the bottom of the beam, as shown. Tensile stress in the concrete may be eliminated in this way or reduced to a specified amount. The superposition of stresses due to P and Q will result in zero tensile stress at the bottom of the beam, as shown. Tensile stress in the concrete may be eliminated in this way or reduced to a specified amount. But it would be more logical to apply the pre-stressing force near the bottom of the beam, so as to compensate more effectively for the load-induced tension. A possible design specification, for example, might be to introduce the maximum compression at the bottom of the member without causing tension at the top, when only the pre-stressing force acts. It is easily shown
  • 19. that, for a rectangular cross-section beam, the corresponding point of application of the force is at the lower third point of the section depth. The force P, with the same value as before, but applied with eccentricity e = h/6 relative to the concrete centroid, will produce a longitudinal compressive stress distribution varying from zero at the top surface to a maximum value of 2 𝑓𝑐 = ( 𝑃 𝐴 𝑐 ) + ( 𝑃𝑒𝑐2 𝐼 𝑐 ), at the bottom, where fc is the concrete stress at the section centroid, c2 is the distance from concrete centroid to the bottom face of the concrete, and Ic is the moment of inertia of the cross section. This is shown in Fig. 1.7c. The stress at the bottom will be exactly twice the value produced before by axial pre-stressing. Consequently, the transverse load may now be twice as great as before, or 2Q, and still cause no tensile stress. In fact, the final stress distribution resulting from the superposition of load and pre-stressing force in Fig. 1.7c is identical to that of Fig. 1.7b, although the load is twice as great. The advantage of eccentric pre-stressing is obvious. For present purposes, it is sufficient to know that one common method of pre-stressing uses high strength steel wires passing through a conduit embedded in the concrete beam. The tendon is anchored to the concrete at one end, and is stretched at the far end by a hydraulic jack that reacts against the concrete. When the desired tension in the tendon is obtained, it is anchored against the concrete at the jacking end as well, and the jack is removed. The result is a self-contained system by which the force P of Fig. 1.7 may be applied. If such a system is used, a significant improvement over the arrangement of Figs. 1.7b or 1.7c can be made by using a variable eccentricity of pre-stress force with respect to the centroid of the concrete section along the length of the member. The load 2Q produces a bending moment that varies linearly along the span from zero at the supports to maximum at the center. Intuitively, one suspects that the best arrangement of pre-stressing would produce a counter moment, acting in the opposite sense, that would vary in the same way. This is easily done, because the pre-stress moment is directly proportional to the eccentricity of the tendon, measured from the steel centroid to the concrete centroid. Accordingly, the tendon is now given an eccentricity that varies linearly from zero at the supports to maximum at the center of the span. Such an arrangement is shown in Fig. 1.7d. The stresses at mid span are the same as before, both when the load 2Q acts and when it does not. At the supports, where only the pre- stress force acts, with zero eccentricity, a uniform compressive stress fc is obtained as shown. (a)
  • 20. (b) (c) (d) (e) Figure 1.7: Alternative schemes for pre-stressing a rectangular concrete beam. (a) Plain concrete beam. (b) Axially pre-stressed beam. (c) Eccentrically pre-stressed beam. (d) Beam pre-stressed with variable eccentricity. (e) Balanced load stage for a beam with variable eccentricity. It should be clear that, for each characteristic load arrangement, there is a “best” tendon profile in the sense that it produces a pre-stress moment diagram that corresponds to that of the applied load. It is of further interest to note that, if the pre-stress counter moment should
  • 21. be made exactly equal and opposite to the moment from the loads all along the span, the result is a beam that is subject only to uniform axial compressive stress throughout for that particular loading. The beam would not only be free of cracking but also (neglecting the influence of concrete shrinkage and creep) would deflect neither up nor down when that load is in place, compared to its un stressed position. Such a situation would be obtained for a load of ½ x (2Q) = Q, as shown in Fig. 1.7e, for example. This condition is referred to as the balanced load stage. EQUIVALENT LOADS The effect of a change in the vertical alignment of a pre-stressing tendon is to produce a transverse vertical force on the concrete member. That force, together with the pre-stressing forces acting at the ends of the member through the tendon anchorages, may be looked upon as a system of external forces in studying the effects of pre-stressing. In figure 1.8a, for, example, a tendon that applies force P at the centroid of concrete section at the ends of a beam and that has a uniform slope at angle 𝜃 between the ends and mid span introduces the transverse force 2P sin 𝜃 at the point of change in tendon alignment at mid span. At the anchorages, the vertical component of the pre-stressing force is P sin 𝜃 and the horizontal component is P cos 𝜃. The horizontal component is very nearly equal to the force P for the usual small slope angles. The moment diagram for the beam of Fig. 1.8a is seen to have the same form as that for any center-loaded simple span. The beam of Fig. 1.8b, with a curved tendon, is subject to a transverse distributed load from the tendon, as well as the forces P at each end. The exact distribution of the load depends on the alignment of the tendon. A tendon with a parabolic profile, for example, will produce a uniformly distributed transverse load. In this case, the moment diagram will have a parabolic shape, as for a uniformly loaded simple span beam. If a straight tendon is used with constant eccentricity e, as in Fig. 1.8c, there are no transverse forces on the concrete. But the member is subject to a moment ‘Pe’ at each end, as well as the axial force P, and a diagram of constant moment results. The end moment must also be accounted for in considering the beam of Fig. I.8d, in which a parabolic tendon is used that does not pass through the concrete centroid at the ends of the span. In this case, a uniformly distributed transverse load and end anchorage forces are produced, just as in Fig. l.8b. But, in addition, the end moments M = Pe cos 𝜃 must be considered. The concept of equivalent transverse loading is a useful one, but it must be applied with care. In all of the cases considered thus far, the profile of the centroid was straight. The concrete thrust was horizontal, consequently, and any change in alignment of the tendon produced an unbalanced force acting on the concrete at that section. If the beam axis is curved, as in Figs, 1.8e and 1.8f and if the tendon and concrete centroid coincide at all sections, then the lateral force produced by the steel at any section is balanced by a resultant force in the opposite direction produced by the thrust from the adjacent concrete, and no bending moment results. The result would be a state of pure compression in the beam. An advantage of the equivalent loading concept is that it leads the designer to select what is probably the best tendon profile for any given load configuration. On the other hand, if the tendon is straight but
  • 22. the concrete centroidal axis has some other alignment, as in Fig. 1.8g, then the lateral force produced by the concrete thrust is not balanced by the lateral forces from the steel, and bending moment is produced as shown. It may be evident that, for any arrangement of applied loads, a tendon profile can be selected such that the equivalent loads acting on the beam from the tendon are just equal and opposite to the applied loads. It is worth emphasizing that all of the systems shown in Fig. 1.8 are self-equilibrating, and that the application of pre-stressing forces produces no external reactions. This is always true for statistically determinate beams, but is not generally true for indeterminate spans. Figure 1.8: Equivalent loads and moments produced by pre-stressing tendons. OVERLOAD BEHAVIOR AND STRENGTH IN FLEXURE The beam responded in a linear elastic way and that the principle of superposition was valid. This requires that the beam remain uncracked and that both the concrete and steel be stressed only with in their elastic ranges. This may be the case up to approximately the level of service loads that may be expected to act during the life of the member. But should the loads be
  • 23. increased further, tensile stresses resulting from flexure will eventually exceed the tensile strength of the concrete, and cracks will form. These cracks do not cause failure, because of the presence of the steel, and the loads generally can be increased well beyond the cracking load without producing distress. Eventually, with loads increased still further, either the steel or the concrete, or both, will be stressed into their nonlinear range. The condition at incipient failure is represented by Fig. 1.9, which shows a beam carrying a factored load, equal to some multiple of the expected service load. In designing a member, the magnitude of the load factor can be selected to provide the desired degree of safety. For the overloaded condition, the beam undoubtedly would be in a partially cracked state; a possible pattern of cracking is shown in Fig. 1.9. Only the concrete in compression is considered to be effective, just as in the analysis of ordinary reinforced concrete. The steel in tension works with the concrete in compression to form an internal force couple, which resists the moment from the applied load. Figure 1.9: Pre-stressed concrete beam at ultimate flexural load. (a) Beam with factored load. (b) Equilibrium of forces on left half of beam. The magnitude of the compressive resultant C, the tensile force T in the steel, and the distance between the two. If the internal lever arm is z then the ultimate resisting moment is 𝑀 𝑛 = 𝐶𝑧 = 𝑇𝑧 It will be recognized that, at the ultimate load stage, when the beam is at the point of incipient failure in flexure, it behaves very much as an ordinary reinforced concrete beam. The main difference is that the steel used has very high strength and requires a very large strain to achieve a high stress level. If it were to be used without being pre-stressed (and pre-strained) in tension, unacceptably large deformation and cracking of the beam would result. Through review of this section, and the two preceding sections, it will be clear that the effects of pre- stressing have been considered from three points of view: Providing concrete stress control, creating equivalent transverse loads, and providing overload strength through creating an internal force couple, just as in ordinary reinforced concrete. Each of these approaches is useful in the analysis and design of pre-stressed concrete, and each will be used in the work that follows. It should be emphasized that analysis based on elastic stresses provides no information about member strength. Strength prediction requires development of equations that account for both cracking and nonlinear material behavior. On the other hand, strength analysis reveals nothing about cracking or deflections, whereas elastic stress analysis and equivalent load analysis will do so. In most cases, pre-stress effects
  • 24. must be considered at different load states, and from different points of view, in the total pre-stressed concrete design process. SERVICEABILITY, STRENGTH AND STRUCTURAL SAFETY: SERVICEABILITY To serve its purpose, a structure must be serviceable under ordinary conditions of use and must be safe against collapse. Serviceability requires that deflections be suitably small, that crack widths be kept to within acceptable limits, that vibrations be minimized, and so on. In addition, most specifications limitations on the stresses in the concrete and steel. Safety requires that strength of the structure be adequate to resist overloading should the loads actually expected to act be increased by a certain amount. In designing pre stressed concrete structures, the engineer must consider a number of load stages and must impose certain limiting conditions defining serviceability and safety. This process is sometimes known as limit states design, with specific consideration of cracking limit state, deflection limit state, strength limit state, and the like. STRENGTH The strength of a structure depends on the strength of the materials from which it is made. Minimum material strengths are specified in certain, standardized ways. The properties of concrete and its components, the methods of mixing, placing, and curing to obtain the required quality. Strength also depends on the care with which the structure is built, that is, the accuracy with which the drawings and specifications of the engineer are followed. Member sizes may differ from specified dimensions, reinforcement may out of position, pre stressing force may be improperly applied, or poor placement of the concrete may result in voids. An important part of the engineer’s job is to provide proper supervision of construction, and slighting of this responsibility has had disastrous consequences in more than one instance. STRUCTURAL SAFETY If strength could be predicted accurately and if loads were known with equal certainty, then safety could be assured by providing strength just barely in excess of the requirements of the loads. But there are many sources of uncertainty in the estimation of loads, as well as in analysis and design of the structure and in construction. These uncertainties require a larger margin of safety. The selection of an appropriate safety margin is not a simple matter, but much progress has been made in recent years toward rational safety provisions in design codes. The approach to safety that is found in the ACI Code (Ref. 1.5) is as follows. Separate consideration is given to loads and strength. Load factors, larger than unity, are applied to the calculated dead loads and calculated or specified service live and environmental loads to obtain factored loads that the member must just be capable of sustaining at incipient failure. Load factors pertaining to different types of loads vary, depending on the degree of uncertainty associated with loads of various types, and with the likelihood of simultaneous occurrence of different loads. The required strength, should the member be overloaded, must not exceed conservative estimate of the actual strength. To obtain that estimate, the nominal strength Sn is calculated
  • 25. according to the best available information concerning materials and member behavior. That nominal strength is reduced by applying a strength reduction factor to obtain what is called the design Strength of the member. The design strength must be at least equal to the required strength from the factored loads that is, 𝜑𝑆 𝑛 ≥ 𝑈 ………. (1.2) Equation 1.2 is stated in general terms. T can be interpreted as applying either to loads acting on a member or to the related internal effects such as moment, shear, and thrust. Thus, in specific terms for a member subjected, say, to moment, shear and thrust: 𝜑𝑀 𝑛 ≥ 𝑀 𝑢 ………. (1.3a) 𝜑𝑉𝑛 ≥ 𝑉𝑢 ………. (1.3b) 𝜑𝑃𝑛 ≥ 𝑃𝑢 ………. (1.3c) Where terms with the subscript n are the nominal strengths in flexural, shear, and thrust, respectively, and terms with the subscript u are the factored load moment, shear, and thrust. Table 1.2: Factored load combinations for determining required strength U in the ACI Code. Condition Factored load or load effect U Basic U = 1.4D + 1.7L Winds U = 0.75(1.4D + 1.7L + 1.7W) & include consideration of L = 0. U = 0.9D + 1.3W ⇒ U = 1.4D + 1.7L Earthquake U = 0.75(1.4D + 1.7L + 1.87E) & include consideration of L = 0. U = 0.9D + 1.43E ⇒ U = 1.4D + 1.7L Earth pressure U = 1.4D + 1.7L + 1.7H ⇒ U = 0.9D + 1.7H ⇒ U = 1.4D + 1.7L Fluids Add 1.4F to all loads that include L Impact Substitute (L + I) for L Settlement, creep, shrinkage, or temperature change effects U = 0.75(1.4D + 1.4T + 1.7L) U = 1.4(D + T) The strength reduction factor found ∅ in the ACI code are summarized in Table 1.3. These are given different values depending on the state of knowledge’ of particular kinds of member behavior, that is, the confidence with which various strengths can be calculated. Thus the ∅ value for bending is higher than that for shear or bearing. Also, ∅ values reflect the probable importance, for survival of the structure, of the particular member, as well as the probable quality control achievable. For both reasons, a lower ∅ value is used for columns than for beams. Table 1.3: Strength reduction factors in the ACI Code. Kind of strength Strength reduction factor (∅) Flexure, without axial load 0.90 Axial load, & axial load with flexure: Axial tension, & axial tension with flexure: 0.90 Axial compression, & axial compression with flexure: Members with spiral reinforcement 0.75
  • 26. Other Members: except that for low values of axial load, ∅ may be increased in accordance with the following: For members in which fy does not exceed 60,000 psi, with symmetrical reinforcement, and with (h – d’ – ds)/h not less than 0.70 ∅ may be increased linearly to 0.90 as ∅𝑃𝑛 decreases from 0.10𝑓′ 𝑐 𝐴 𝑔 or ∅𝑃𝑛𝑏 , whichever is smaller, to zero. For other reinforced members, ∅ may be increased linearly to 0.90 as ∅𝑃𝑛 decreases from 0.10𝑓′ 𝑐 𝐴 𝑔 to zero. 0.70 Shear and torsion 0.85 Bearing on concrete 0.70 PARTIAL PRE-STRESSING Early designers of pre-stressed concrete focused on the complete elimination of tensile stresses in members at normal service load. This is defined as full pre-stressing. As experience has been gained with pre-stressed concrete construction, it has become evident that a solution intermediate between fully pre-stressed concrete and ordinary reinforced concrete offers many advantages. Such an intermediate solution, in which concrete tension, and usually some flexural cracking, is permitted at full service load, is termed partial pre-stressing. Although full pre-stressing offers the possibility of complete elimination of cracks at full service load, it may at the same time produce members with objectionably large camber, or negative deflection, at more typical loads less than the full value. A smaller amount of pre-stress force may be produce improved deflection characteristics at load stages of interest. While cracks will usually form in partially pre-stressed beams should the specified full service load be applied, these cracks are small and will close completely when the load is reduced. In addition to improved deflection characteristics, partial pre-stressing may result in significant economy by reducing the amount of pre-stressed reinforcement and by permitting the use of cross-section configurations with certain practical advantages compared with those required by full pre-stressing. Even though the amount of pre-stress force may be reduced through use of partial pre- stressing, a beam must still have an adequate factor of safety against failure. This will often require the addition of ordinary reinforcing bars in the tension zone. Alternatives are to provide the total steel area needed for strength by high strength tendons, but to stress those tendons to less than their full permitted value, or to leave some of the strands unstressed. Partial pre-stressing is looked upon with increasing favor in the United States, as it offers the combined advantages of reinforced and pre-stressed concrete. STAGES OF PRE-TENSIONING AND POST-TENSIONING WITH ADVANTAGES AND DISADVANTAGES: Stages of Pre-tensioning • In pre-tensioning system, the high-strength steel tendons are pulled between two end abutments (also called bulkheads) prior to the casting of concrete. The abutments are fixed at the ends of a pre-stressing bed. • Once the concrete attains the desired strength for pre-stressing, the tendons are cut loose from the abutments. The pre-stress is transferred to the concrete from the tendons, due to the
  • 27. bond between them. During the transfer of pre-stress, the member undergoes elastic shortening. If the tendons are located eccentrically, the member is likely to bend and deflect (camber). The various stages of the pre-tensioning operation are summarized as follows. 1) Anchoring of tendons against the end abutments 2) Placing of jacks 3) Applying tension to the tendons 4) Casting of concrete 5) Cutting of the tendons. The stages are shown schematically in the following figures. Advantages of Pre-tensioning The relative advantages of pre-tensioning as compared to post-tensioning are as follows. • Pre-tensioning is suitable for precast members produced in bulk. • In pre-tensioning large anchorage device is not present. Disadvantages of Pre-tensioning The relative disadvantages are as follows. • A pre-stressing bed is required for the pre-tensioning operation. • There is a waiting period in the pre-stressing bed, before the concrete attains sufficient strength. • There should be good bond between concrete and steel over the transmission length. Stages of Post-tensioning In post-tensioning systems, the ducts for the tendons (or strands) are placed along with the
  • 28. reinforcement before the casting of concrete. The tendons are placed in the ducts after the casting of concrete. The duct prevents contact between concrete and the tendons during the tensioning operation. Unlike pre-tensioning, the tendons are pulled with the reaction acting against the hardened concrete. The various stages of the post-tensioning operation are summarized as follows : 1) Casting of concrete. 2) Placement of the tendons. 3) Placement of the anchorage block and jack. 4) Applying tension to the tendons. 5) Seating of the wedges. 6) Cutting of the tendons. (a) Casting of concrete (b) Tensioning of tendons (c) Anchoring the tendon at the stretching end Figure 1-4.4: Stages of post-Tensioning (shown in elevation) Advantages of Post-tensioning The relative advantages of post-tensioning as compared to pre-tensioning are as follows:
  • 29. • Post-tensioning is suitable for heavy cast-in place members. • The waiting period in the casting bed is less. • The transfer of pre-stress is independent of transmission length. Disadvantage of Post-tensioning The relative disadvantage of posttensioning as compared to pre-tensioning is the requirement of anchorage device and grouting equipment. LIMITATIONS OF PRE-STRESSING • Pre-stressing needs skilled technology. Hence, it is not as common as reinforced concrete. • The use of high strength materials is costly. • There is additional cost in auxiliary equipment’s. • There is need for quality control and inspection. PRE-STRESSING METHODS Although many methods have been used to produce the desired state of pre-compression in concrete members, all pre-stressed concrete members can be placed in one of two categories: Pre-tensioned or Post-tensioned. Pre-tensioned pre-stressed concrete members are produced by stretching the tendons between external anchorages before the concrete is placed. As the fresh concrete hardens, the jacking force is released, and the force is transferred by bond from steel to concrete. In the case of post-Tensioned pre-stressed concrete members, the tendons are stressed after the concrete has hardened and achieved sufficient strength, by jacking against the concrete member itself. 1. PRETENSIONING: The greater part of pre-stressed concrete construction in the US is pre- tensioned. The tendons, usually in the form of multiple-wire stranded cables, are stretched between abutments that are a permanent part of the plant facility, as shown in Fig. 1.10a. The extension of the strands is measured, as well as the jacking force. With the forms in place, the concrete is cast around the stressed tendon. High early strength concrete is often used, together with steam curing to accelerate the hardening of the concrete. After sufficient strength is attained, the jacking pressure is released. The strands tend to shorten, but are prevented from doing so because they are bonded to the concrete. In this way, the pre-stress force is transferred to the concrete by bond, mostly near the ends of the beam, and no special anchorage is needed. It was noted that it is often advantageous to vary the tendon eccentricity along a beam span. This can be done when pre-tensioning by holding down the strands at intermediate points and holding them up at the ends of the span, as shown in Fig. 1.10b. One, two, or three intermediate cable depressors are often used to obtain the desired profile. These hold-down devise remain embedded in the member. To minimize frictional loss of tension, it is common practice to stretch the straight cable, then to depress it to the final profile by using auxiliary jacks. Allowance must be made, in this case, for the increase in tension as the cable is forced out of straight alignment.
  • 30. (a) (b) (c) Figure 1.10: Methods of pre-tensioning. (a) Beam with straight tendon. (b) Beam with variable tendon eccentricity. (c) Long-line stressing and casting. Pre-tensioning is well suited to the mass production of beams using the long-line method of pre-stressing as suggested by Fig. 1.10c. In present practice anchorage and jacking abutments may be as much as 800 ft. apart. The strands are tensioned over the full length of the casting bed at one time, after which a number of individual members are cast along the stressed tendon. When the jacking force is released, the pre-stress force is transferred to each member by bond, and the strands are cut free between members. Pre-tensioning is a particularly economical method of pre-stressing, not only because the standardization of design permits reusable steel or fiberglass forms, but also because the simultaneous pre-stressing of many members at once results in great saving of labor. In addition, expensive end-anchorages hardware is eliminated. 2. POST TENSIONING: When pre-stressing by post-tensioning, usually hollow conduits containing the unstressed tendons are placed in the beam forms, to desired profile, before pouring the concrete, as shown in Fig. 1.13a. The tendons may be bundled parallel wires, stranded cable, or solid steel rods. The conduit is wired to auxiliary beam reinforcement (unstressed stirrups) to prevent accidental displacement, and the concrete is poured. When it has gained sufficient strength, the concrete beam itself is used to provide the reaction for the stressing jack, as shown. With the tendon anchored by special fittings at the far end of the member, it is stretched, then anchored at the jacking end by similar fittings, and the jack removed. The tension is gauged by measuring both
  • 31. the jacking pressure and the elongation of the steel. The tendons are normally tensioned one at a time, although each tendon may consist of many strands or wire. Tendons are normally grouted in their conduits after they are stressed. A cement paste grout is forced into the conduit at one end under high pressure, and pumping is continued until the grout appears at the far end of the tube. When it hardens, the grout bonds to the tendon and to the inner wall of the conduit, permitting transfer of force. Although the anchorage fittings remain in place to main pre-stressing force to the concrete, grouting improves the performance of the member should it be overloaded and increases its ultimate flexural strength. An alternative method of post-tensioning is illustrated in Fig. 1.13b. A hollow, cellular concrete beam with solid end blocks and intermediate diaphragms is shown. Anchorage fittings are provided as before, but the tendons pass through the void spaces in the member. The desired cable profile is maintained by passing the steel through sleeves positioned in the intermediate diaphragms. In many cases, particularly in relatively thin slabs, post-tensioning tendons are wrapped with asphalt-impregnated paper or encased in plastic sheathing, as shown in Fig. 1.13c. Anchorage and jacking hardware is provided. The wrapping prevents the concrete from bonding to the steel. When the concrete has hardened, the tendons are stretched and anchored, and the jack removed. (a) (b) (c) Figure 1.13: Methods of post-tensioning. (a) Beam with hollow conduit embedded in concrete. (b) Hollow cellular beam with intermediate diaphragms. (c) Continuous slab with plastic-sheathed tendons. CHANGES IN PRE-STRESS FORCE The magnitude of pre-stressing force in a concrete member is not constant, but assumes different values during the life of the member. Some of the changes are instantaneous or nearly so, some are time-dependent, and some are a function of the superimposed loading. All such
  • 32. changes must be accounted for in the design. Neglect of time-dependent losses, in particular, accounts for the lack of success of all early attempts to pre-stress concrete. With the exception of conditions at serve overloading, the greatest force that acts are during the jacking operation. The jacking force will be referred to subsequently as Pj. For a post- tensioned member, this force is applied as a reaction directly upon the concrete member, while with pre-tensioning, the jacking force reacts against external anchorages and does not act on the concrete at all. At the moment of transfer of pre-stress force from the jack to the anchorage fittings that grip the tendon, there is an immediate reduction in force. There is inevitably a small amount of slip as the wedges or grips seat themselves into the steel tendon, and the shortening of the tendon that results is accompanied by loss in tensile strain and stress. This is always a factor to consider in post-tensioned beams. Corresponding slip loss occurs in pre-tensioning too, because temporary grips are normally used at jacking abutment to hold the strand as the concrete is poured. However, in beams pre-tensioned by the long-line method, slip loss is apt to be insignificant because of the great length of tendon over which the slip is distributed. There is an instantaneous stress loss because of the elastic shortening of the concrete as the pre-stress force is transferred to it. This always occurs in pre-tensioning, but occurs in post- tensioning only if there are two or more tendons and if they are tensioned sequentially. Another source of immediate loss of pre-stress force, applying to post-tensioned members only, is the friction between the steel and the conduit through which it passes as the tendon is stretched. The tensile force at the jack will always be larger than that at the far end, where the tendon is anchored. This loss can be minimized by overstretching the steel slightly if necessary, then reducing the jacking force to the desired value. In some cases, tendons are jacked from both ends to minimize frictional losses, particularly when the tendon profile has several reversals of curvature. As a consequence of all instantaneous losses, including those due to anchorage slip, elastic shortening, and friction, the jacking force Pj is reduced to a lower value Pi, defined as the initial pre-stress force. With the passage of time, the steel stress is further reduced. The changes that cause this reduction occur rather rapidly at first, but the rate of change of stress soon decreases. A nearly constant stress level is approached, but only after many months, or even several years. The main causes of time-dependent loss are shrinkage of the concrete and concrete creep under sustained compressive stress. Both of these produce shortening of the member, which results in a reduction in steel strain and stress. In addition, the steel experiences a gradual relaxation of stress, as it is held at nearly constant strain. The result of all time-dependent effects, including concrete shrinkage and creep and steel relaxation, is that the initial pre-stress force is gradually reduced to what will be termed the effective pre-stress force Pe. The sum of all losses, immediate and time-dependent, may be of the order of 20 to 30 percent of the original jacking force. All losses must be accounted for in the design of pre-stressed concrete.
  • 33. Loading of a pre-stressed beam will generally produce an increase in stress in the tendon. As long as the member remains uncracked, the increase is so small that it is usuallay neglected in desig. However, cracking of the concrete is accompanied by an instantaneous increase in steel stress, as the tensile force formerly carried by the concrete is transferred to the steel. If the load is increased further, the member behaves much as ordinary reinforced concrete, and the steel stress increases roughly in proportion to the load until the nonlinear range of material behavior is reached, followed by eventual failure. The steel may reach its ultimate tensile strength at failure, although this is not generally so. LOADS: Loads that act on structures can be divided into three broad categories: 1. dead load, 2. live loads, 3. environmental loads. 1. DEAD LOAD: Dead loads are fixed in location and constant in magnitude throughout the life of the structure. Usually the self-weight of a structure is most important part of the dead load. This can be calculated closely, based on the dimensions of the structure and the unit weight of the material. Concrete density varies from about 90 to 120 pcf (14 to 19 KN/m3) for lightweight concrete and is about 145 pcf (23 KN/m3) for normal concrete. In calculating the dead load of structural concrete, usually a 5 pcf (1 KN/m3) increment is included with the weight of the concrete to account for the presence of the reinforcement. 2. LIVE LOAD: Live Loads consist chiefly of occupancy loads in building and traffic loads on bridge. They may be either fully or partially in place or not present at all and may change in location. The minimum live loads for which the floors and roof of a building should be designed are usually specified in the building code that governs at the site of construction. This loading may come and go with the result that its intensity will vary considerably. At one moment a room may be empty, yet at another packed with people. The minimum live load for which the floor and roof of a building should be designed are usually specified in the building code that governs at the site of construction. These loads are expected maxima and considerably exceed average values. In addition to these uniformly distributed loads, it is recommended that, as an alternative to the uniform load, floors be designed to support safely certain concentrated loads if these loads produce a greater stress. Certain reductions are permitted in live load for members supporting large areas on the premise that it is not likely that the entire area would be fully loaded at one time. All the movable objects in a building such as people, desks, cupboards and filing cabinets produce an imposed load on the structure. 3. ENVIRONMENTAL LOADS: Environmental loads consist mainly of the snow loads, wind pressure and suction, earthquake loads, soil pressures on subsurface portions of structures, loads from possible ponding of rainwater on flat surfaces, and forces caused by temperature differentials. Like live loads, environmental loads at any given time are uncertain both in magnitude and distribution. i. Wind load: Wind load is primarily horizontal load caused by the movement of air relative to earth. Wind load is required to be considered in design especially when the heath of the building exceeds two times the dimensions transverse to the exposed wind surface.
  • 34. For low rise building say up to four to five storeys, the wind load is not critical because the moment of resistance provided by the continuity of floor system to column connection and walls provided between columns are sufficient to accommodate the effect of these forces. Further in limit state method the factor for design load is reduced to 1.2 (D.L + L.L + W.L) when wind is considered as against the factor of 1.5(D.L + L.L) when wind is not considered. IS 1893 (part 3) code book is to be used for design purpose. ii. Snow Load (SL): The magnitude of the snow load will depend upon the latitude and altitude of the site. In the lower latitudes no snow would be expected while in the high latitudes snow could last for six months or more. In such locations buildings have to be designed to withstand the appropriate amount of snow. The shape of the roof also plays an important part in the magnitude of the snow load. The steeper the pitch, the smaller the load. The snow falling on a flat roof will continue to build up and the load will continue to increase, but on a pitched roof a point is reached when the snow will slide off. Service load: The sum of the calculated dead load and the specified or calculated live and environmental loads is called the service load, because this is the best estimate of the maximum load that can be expected to act during the service life of the structure. IMPORTANCE OF HIGH STRENGTH STEEL The reason for the lack of success of earliest attempts to pre-stress concrete was the failure to employ steel at a sufficiently high stress and strain. The time-dependent length changes permitted by shrinkage and creep of the concrete completely relieved the steel of stress. The importance of high initial strain and the corresponding high initial stress in the steel can be shown by a simple example. Shown in Fig. 2.1(a) is a short concrete member that is to be axially pre-stressed using a steel tendon. In the unstressed state, the concrete has length Lc and the unstressed steel has length Ls. After tensioning of the steel and transfer of force to concrete through the end anchorages, the length of the concrete is shortened to L’c and the length of the stretched steel is L’s. these value must, of course, be identical, as indicated by the figure. Figure 2.1: Effect of shrinkage and creep of concrete in reducing pre-stress force. (a) Axially pre-stressed concrete member. (b) Stress in steel.
  • 35. But the concrete experiences a shrinkage strain 𝜀 𝑠ℎ with the passage of time and, in addition, if held under compression will suffer a creep strain 𝜀 𝑠ℎ. The total length changes in the member ∆𝑙 𝑐 = (𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝑙 𝑐 (a) may be such that it exceeds the stretch in the steel that produced the initial stress, and complete loss of pre-stress force will result. The importance of shrinkage and creep strain can be minimized by using a very high initial strain and a high initial stress in the steel. The reduction in steel stress from these causes depends only on the unit strains in the concrete associated with shrinkage and creep, and the elastic modulus 𝐸𝑠 of the steel: ∆𝑓𝑠 = (𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝐸𝑠 (b) It is independent of the initial steel stress. It is informative to study the results of calculations for representative values of the various parameters. Suppose first that the member is pre-stressed using ordinary reinforcing steel at an initial stress 𝑓𝑠𝑖 of 30 ksi. The modulus of elasticity 𝐸𝑠 for all steels is about the same and will be taken here as 29,000 ksi. The initial strain in the steel is 𝜀 𝑠𝑖 = 𝑓 𝑠𝑖 𝐸𝑠 = 30 29,000 = 1.03 × 10−3 and the total steel elongation is 𝜀 𝑠 𝑙 𝑠 = = 1.03 × 10−3 𝑙 𝑠 (c) But a conservative estimate of the sum of shrinkage and creep strain in the concrete is about 0.90 X 10−3 , and the corresponding length change is (𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝑙 𝑐 = = 0.90 × 10−3 𝑙 𝑐 (d) Since 𝑙 𝑠 and 𝑙 𝑐 are nearly the same, it is clear by comparing (c) and (d) that the combined effects of shrinkage and creep of the concrete is almost a complete loss of stress in the steel. The effective steel stress remaining after time-dependent effects would be 𝑓𝑠𝑒 = (1.03 – 0.90) X 10−3 x 29 x 103 = 4 ksi. Alternatively, suppose that the pre-stress was applied using high strength steel at an initial stress of 150 ksi. In this case, the initial strain would be 𝜀 𝑥𝑖 = 150 29,000 = 5.17 x 10−3 (e) And the total elongation 𝜀 𝑠 𝑙 𝑠 = = 5.17 × 10−3 𝑙 𝑠 (f) The length change resulting from the shrinkage and creep effects would be the same as before (𝜀 𝑠ℎ + 𝜀 𝑐𝑢)𝑙 𝑐 = = 0.90 × 10−3 𝑙 𝑐 And the effective steel stress 𝑓𝑠𝑒 after losses due to shrinkage and creep would be 𝑓𝑠𝑒 = (5.17 – 0.90) 10−3 X 29 X 103 = 124 ksi. The loss is about 17 percent of the initial steel stress in this case compared with 87 percent loss when mild steel was used. The results of these calculations are shown graphically by Fig. 2.1b and illustrate clearly the need in pre-stressing for using steel that is capable of a very high initial stress.
  • 36. TYPES OF PRE-STRESSING STEEL: There are three Common forms in which steel is used for pre-stressed concrete tendons: 1. Cold-drawn round wires, 2. stranded cable, 3. alloy steel bars. 1. ROUND WIRES: The round wires used for post-tensioned pre-stressed concrete construction and occasionally for pre-tensioned work are manufactured to meet the requirements of ASTM Specification A 421, “Uncoated Stress-Relieved ire for Pre-Stressed Concrete”. The individual wires are manufactured by hot-rolling steel billets into round rods. After cooling, the rods are passed through dies to reduce their diameter to the required size. In the process of this drawing operation cold work is done on the steel, greatly modifying its mechanical properties and increasing its strength. The wires are stress-relieved after cold drawing by a continuous heat treatment to produce the prescribed mechanical properties. Wires are available in different diameters and in two types. Type BA wire is used for applications in which cold-end deformation is used for anchoring purposes. Type WA is used for applications in which the ends are anchored by wedges and no cold-end deformation of the wire is involved. Tendons are normally composed of groups of wires, the number of wires in each group depending on the particular system used and the magnitude of pre-stress force required. Typical prefabricated post-tensioning tendons may consist of 8 to 52 individual wires. 2. STRANDED CABLE: Stranded cable almost always used for pre-tensioned members and is often used for posttensioned construction as well. Strand is manufactured to ASTM Specification A 416, “Uncoated Seven-Wire Stress-Relieved Strand for pre-stressed Concrete.” It is fabricated with six wires wound tightly around a seventh of slightly larger diameter. The pitch of the spiral winding is between 12 and 16 times the nominal diameter of the strand. The same type of cold-drawn stress-relieved wire is used in making stranded cable as is used for individual pre-stressing wires. However, the apparent mechanical properties are slightly different because of the tendency for the stranded wires to straighten when subjected to tension because the axis of the wires does not coincide with the direction of tension. Cable is stress-relieved by heat treatment after stranding. Low-relaxation or stabilized strand is widely available. Strands may be obtained in range of sizes from 0.0250in to 0.600in diameter. Two grades are manufactured Grade 250 and Grade 270 have minimum ultimate strengths of 250,000 and 270,000 psi respectively based on the nominal area of the strand. 3. ALLOY STEEL BARS: In the case of alloy steel bars, the required high strength is obtained by introducing certain alloying elements, mainly manganese, silicon, and chromium during the manufacture of steel. In addition, cold work is done in making the bars, further increasing the strength. After cold-stretching, the bars are stress-relieved to obtain the required properties. Bars are manufactured to meet the requirements of ASTM Specification A 722, “Uncoated High- Strength Steel Bar for Pre-Stressing Concrete.” Alloy steel bars are available in diameters ranging from 5 8 in to 1 3 8 in and in two grades, Grade 145 and Grade 160, corresponding to the minimum ultimate strengths of 145,000 and 160,000 psi (1000 and 1100 MPa), respectively. NON-PRE-STRESSED REINFORCEMENT:
  • 37. Non-pre-stressed steel has several important applications in pre-stressed concrete construction. Although web reinforcement for diagonal tensile stress may be pre-stressed, ordinarily it is non-pre-stressed bar steel. Supplementary non-prestressed reinforcement is commonly used in the region of high local compressive stress at the anchorages of post- tensioned beams. For both pretensioned and post-tensioned members, it is common to provide longitudinal bar steel to control shrinkage and temperature cracking. Overhanging flanges of T- and I-shaped cross sections are normally reinforced in both the transverse and longitudinal directions with non-tensioned bars. Finally, it is often convenient to increase the flexural strength of prestressed beams using supplementary longitudinal bar reinforcement. Such non-pre-stressed reinforcing bars which are identical to those used for ordinary reinforced concrete construction, are manufactured to meet the requirements of ASTM specifications. Bars are available in nominal diameters from 3 8 in to 1 3 8 in. They are generally referred to by number, for example a No.7 bar has nominal diameter of 3 8 in. to identify bars that meets the requirements of the ASTM specification, distinguishing marks are rolled into the surface of one side of the bar to denote. (a) the point of origin (b) the size designation by number, (c) the type of steel, and (d) in the case of Grade 60 bars either the number 60 or a single continuous longitudinal line through at least five paces offset from the center of the bar side. In the case of bar reinforcement, it is important that steel and concrete deform together, that is, that there be a sufficiently strong bond between the two materials so that little or no relative movement can occur. This bond is provided by the relatively large chemical adhesion that develops at the steel concrete interface, by the natural roughness of the mill scale on hot- rolled reinforcement, and by closely spaced rib-shaped surface deformations with which bars are furnished to provide a high degree of interlocking of the two materials. Minimum requirements for these deformations have been developed in experimental research and are described in the ASTM Specification. Different bar producers use different patterns to satisfy these requirements. Bars are produced in different strengths. Grades 40, 50 and 60 have specified minimum yield strengths of 40000, 50000 and 60000 psi respectively (276, 345, and 414 MPa). The present trend is toward the use of Grade 60 bars; the bars of lower yield strength may not be commonly available. Large diameter bars with 75,000 and 90,000 psi (517 and 621 MPa) yield are available on special order, although they find little application in prestressed concrete members. Apart from single reinforcing bars, welded wire mesh is often used for reinforcing slabs, beam flanges and other surfaces such as shells. The mesh consists of longitudinal and transverse cold-drawn steel wires, at right angles, welded at all points of intersection. Mesh is available with wire spacing from 2in to 12in, and wire diameter from 0.080in to 0.628in, although all combinations are not readily available. The size and spacing of the wires may be the same in both directions or different as needed. TYPES OF PRE-STRESSED CONCRETE According to the construction method, there are two kinds of pre stressed concrete:
  • 38. a). Pre-tensioned Concrete: In this method, wires or tendons are tensioned at first and concrete is poured later. It creates a good bondage between the tendon and concrete. As a result, the tendons are protected from corrosion and tensions are transferred directly. Tendons are anchored and stretched and the stress is transferred to the concrete when it is hard. Then the tendon tries to get back to the original length, but resisted by the bond between the concrete hence it induces compressive force in it. b). Bonded Post-Tensioned Concrete: Similar to pre-stressing but here concrete is poured first then tendons are tensioned. Tendons are placed at suitable places in the member and then casting is done. After the concrete becomes hard, the tendons are tensioned by hydraulic jacks against the concrete. When the tendons have tensioned sufficiently, according to design, they are fixed in position. After the jacks are removed, tension remains and it transfers pressure to the concrete. This method is widely used in building monolithic slabs for mega house construction projects where expansive soil sometimes creates problems. Moreover, post- tensioned concrete is also used in bridges. c). Un bonded Post-Tensioned Concrete: It is little different from bonded post-tensioned concrete. It allows freedom to move the cables. For this, each tendon is coated with grease and covered by plastic. Stress transfer to the concrete is achieved by the cables through anchors. There are some advantages to this like- • The ability to distress tendons before trying to repair work. • The ability to individually adjust cables. CONCRETE IN UNAXIAL COMPRESSION Concrete is useful in compression and at controlling sections of members, is often subject to a state of stress that is approximately uniaxial. Accordingly, the uniaxial compressive stress strain curve is of primary interest. Such a curve is obtained by loading standard cylinders’ parallel to their axis at prescribed rates of loading. Fig 2.6 shows a typical set of such curves for normal weight concrete with 𝑤𝑐 of about 145 pcf obtained from uniaxial compressive tests performed at normal, moderate testing speeds on concrete 28 days old. Fig 2.7 shows corresponding curves for lightweight concretes with a density of 100 pcf. All the curves have a similar character. They consist of an initial relatively straight elastic portion in which stress and strain are closely proportional, then begin to curve to the horizontal, reaching the maximum stress, that is, the compressive strength, at a strain that ranges from about 0.002 to 0.003 for normal weight concretes and 0.003 to 0.0035 for lightweight concretes, the larger values in each case corresponding to the higher strengths. All curves show a descending branch after the peak stress is reached; however, the characteristics of the curves after peak stress are highly dependent on the method of testing. If special procedures are followed in testing to insure constant strain rate while cylinder strength is decreasing, long stable descending branches can be obtained. In the absence of special devices, unloading past the point of peak stress may be rapid, particularly for the higher strength concretes, which are generally more brittle than low strength concrete. According to present design practice, the limiting strain in uniaxial compression is taken as 0.003. It should be emphasized that the exact shape of the stress-strain curve for any concrete is highly dependent on such variables as rate of loading, the particular
  • 39. testing equipment, the method of testing, and the size and shape of the specimen. The relations shown in Figs. 2.6 & 2.7 are typical only of test results obtained by present standard procedures. In the actual structure, quite different conditions may be obtained. Fortunately, design procedures have evolved that are not particularly sensitive to the shape of the stress- strain curve. Fig. 2.6: Typical compressive stress-strain curves for normal density concrete with 𝑤𝑐 = 145 pcf. Fig. 2.7: Typical compressive stress-strain curves for lightweight concrete with 𝑤𝑐 = 100 pcf. The modulus of Elasticity 𝐸𝑐 (in psi units), that is, the slope of the initial straight part of the stress-strain curve, is larger the higher the strength of the concrete. For concretes in the strength range to about 6,000 psi, 𝐸𝑐 can be computed with reasonable accuracy from the empirical equation found in the ACI Code: 𝐸𝑐 = 33𝑤1.5 𝑐√𝑓′ 𝑐 (2.3) Where 𝑤𝑐 is the unit weight of the hardened concrete in pcf and 𝑓′ 𝑐 its strength in psi. Eq. (2.3) was obtained by testing structural concretes with values of 𝑤𝑐 from 90 to 155 pcf. For normal sand-and-stone concretes with 𝑤𝑐 = 145 pcf, 𝐸𝑐 may be taken as 𝐸𝑐 = 57,000√𝑓′ 𝑐 (2.4) For compressive strengths in the range from 6,000 to 12,000 psi, the ACI Code equation overestimates 𝐸𝑐 for both normal weight and lightweight material by as much as 20 percent. Based on recent research at Cornell University, the following Eq. is recommended for normal weight concretes with 𝑓′ 𝑐 in the range from 3,000 to 12,000 psi, and for lightweight concretes from 3,000 to 9,000 psi. 𝐸𝑐 = (40,000√𝑓′ 𝑐 + 1,000,000) ( 𝑤 𝑐 145 ) 1.5 (2.5) When compressed in one direction, concrete, like all other materials, expands in the direction transverse to the direction of applied stress. The ratio of the transverse strain to the longitudinal strain is known as Poisson’s ratio. It is meaningful only in the elastic range, at stresses less than about half the concrete strength. In this range, Poisson’s ratio for concrete varies between about 0.15 and 0.20. The strength of concrete varies with age, the gain in the strength being rapid at first, then much slower. This variation of strength is specially important in the design and fabrication of prestressed concrete members, because heavy loads may be Fig. 2.6 Fig. 2.7
  • 40. caused at quite an early age by the tensioned steel. In prestressed construction of all types, but particularly for pretensioned plant-produced members, special methods are often followed to insure rapid development of compressive strength. These include the use in the concrete mix of high-early-strength Portland cement (Type III) rather than ordinary Portland cement (Type I), and the use of steam curing. A study of extensive experimental data indicates that the following expressions are suitable for predicting the strength of concrete at any time. Fig. 2.8: Effect of age on uniaxial compression strength of concrete. (a) Moist cured. (b) Steam cured. For moist-cured concrete using Type I cement: 𝑓′ 𝑐,𝑡 = 𝑡 4.00 + 0.85𝑡 𝑓′ 𝑐,28 (2.6a) For moist-cured concrete using Type III cement: 𝑓′ 𝑐,𝑡 = 𝑡 2.30 + 0.92𝑡 𝑓′ 𝑐,28 (2.6b) For steam-cured concrete using Type I cement: 𝑓′ 𝑐,𝑡 = 𝑡 1.00 + 0.95𝑡 𝑓′ 𝑐,28 (2.6c) For steam-cured concrete using Type III cement: 𝑓′ 𝑐,𝑡 = 𝑡 0.70 + 0.98𝑡 𝑓′ 𝑐,28 (2.6d) In these Equations, 𝑓′ 𝑐,𝑡 is the compressive strength at time t, 𝑓′ 𝑐,28 is the compressive strength at 28 days, and t is the age of the concrete in days. Fig. 2.8 presents these strength- time functions graphically, with time plotted to a logarithmic scale. Test evidence indicates that Eqs. (2.6a) through (2.6d) are equally applicable for normal weight, sand-lightweight, and all- lightweight aggregate concretes. CONCRETE IN UNAXIAL TENSION Cracks in prestressed concrete members may be caused by direct tension, flexure, combined shear and flexure in beams webs, torsion, and other actions. The behavior of members often
  • 41. changes abruptly when tensile cracks form. Accordingly, it is important to know the tensile strength of the material. There are several ways to measure the tensile strength of concrete, none of them entirely satisfactory. Direct tensile tests have been made using dumbbell-shaped specimens held in special grips. Results show great scatter because of the effects of minor misalignments, stress concentrations in the grips, and random effects associated with the location of aggregate, and for this reason, direct tension tests are seldom used. For many years, tensile strength has been measured using either the modulus of rupture test or the split cylinder test. The modulus of rupture is the computed flexural tensile stress at which a test beam of plain concrete fractures. The test arrangement, shown in Fig, 2.9, is standardized by ASTM specifications. It employs a small block of unreinforced concrete, supported at its ends and loaded at the third points. Usually a 6 X 6 in. beam is used, with 18 inches between supports. The modulus of rupture is 𝑓𝑟 = 𝑃𝐿 𝑏ℎ2 (2.7) Fig. 2.9: Tests to determine the tensile strength of concrete. (a) Modulus of rupture test. (b) Split cylinder test. Where P is the total load at fracture, L is the span, and b and h, respectively, the width and depth of the cross section. For normal density concrete the modulus of rupture is usually between 8√𝑓′ 𝑐 and 12√𝑓′ 𝑐, whereas for lightweight aggregate concrete it may range from 6√𝑓′ 𝑐 to 8√𝑓′ 𝑐. In each case, the smaller values apply to higher strength concretes. Because the modulus of rupture is computed on the assumption that concrete is an elastic material, and because the critical stress occurs only at the outer surface, it is apt to be larger than the strength of concrete in uniform axial tension, which is often taken between 3√𝑓′ 𝑐 and 5√𝑓′ 𝑐 for normal density concrete and 2√𝑓′ 𝑐 and 3√𝑓′ 𝑐 for lightweight material. In recent years, the split cylinder test has come into favor because of good reproducibility of results. The standard arrangement is shown in Fig. 2.9b. A 6 x 12 in. concrete cylinder (the same as used for the standard uniaxial compressive test) is inserted in a compression is applied along two diametrically opposite generators. It can be shown that, in an elastic cylinder loaded this way, a nearly uniform tensile stress exists at right angles to the plane of the load. The cylinder splits at a stress that is computed from the Equation: 𝑓𝑐𝑡 = 2𝑃 𝜋𝐿𝑑 (2.8) Where P is the rupture load, d is the diameter of the cylinder, and L is its length. For normal aggregate concrete, the split cylinder strength is usually between 6√𝑓′ 𝑐 and 8√𝑓′ 𝑐, whereas for lightweight concrete it is generally between 4√𝑓′ 𝑐 and 6√𝑓′ 𝑐. As before, the lower values
  • 42. correspond to higher strength concretes. Concrete subject to uniaxial tension responds nearly elastically up to the fracture load. The modulus of elasticity and Poisson’s ratio in tension can be taken equal to the corresponding values in uniaxial compression for design purposes. BIAXIALLY STRESSED CONCRETE In many locations in structures, concrete is subjected to a complex state of stress. For example, beam webs carry shear, combined with flexural tension or compression. Torsional shearing stresses in members generally act concurrently with transverse shears and longitudinal normal stresses. Other examples are easily found. It is clearly of some importance to be able to predict the strength as well as the behavior before failure of concrete subject to various states of combined stress. Such complex stress states can always be reduced to three equivalent principal stresses, acting at right angles to each other, by appropriate coordinate transformation. Any of the principal stresses can be tension or compression. If one of them is zero, the state of stress is uniaxial. In spite of extensive research in recent years, no general theory of the strength of concrete under combined stress has yet emerged. Progress has been made toward establishing experimentally the effect of multi-axial stresses, notably for cases of biaxial stress. Fig. 2.10 shows the influence of the lateral principal stress 𝑓𝑦 on the failure stress 𝑓𝑥 in the perpendicular direction. All stresses are expressed non-dimensionally in terms of the uniaxial compressive strength 𝑓′ 𝑐. It is seen that, in the biaxial compression quadrant, lateral compression in the amount of 20% or more of the compression in the longitudinal direction in sufficient to increase the strength in the longitudinal direction by about 20%. In the biaxial tension quadrant, the strength is almost independent of lateral stress. In the tension- compression stress state, an approximately linear interaction is obtained. A relatively small value of lateral tension results in significant loss of longitudinal compressive strength. It has also been found that lateral compression or tension modifies the apparent stress-strain curve obtained for a uniaxial state of stress. This is due partially to the Poisson effect, but also results from the increased confinement of internal micro cracks in the case of lateral compression. Such information has been useful in the refined analysis, using finite elements methods, of concrete members such as deep beams and shear walls where the stress state can be considered biaxial. Although some progress has been made in studying the behavior and strength of concrete in triaxial stress, information has not yet been developed that would be useful in design. Fortunately, in most practical cases, the stress state can be idealized as uniaxial or biaxial; in other cases, empirical methods of design continue to serve.
  • 43. Figure 2.10: Strength envelope for concrete subject to biaxial stress. STEEL RELAXATION: When pre-stressing steel is stressed to the levels that are customary during initial tensioning and at service loads, it exhibits a property known as relaxation. Relaxation is defined as the loss of stress in a stressed material held at constant length. (The same basic phenomenon is known as creep when defined in terms of change in length of a material under constant stress). In prestressed concrete members, creep and shrinkage of the concrete as well as fluctuations in superimposed load cause changes in tendon length. However, in evaluating loss of steel stress as a result of relaxation, the length may be considered constant. Relaxation is not a short-lived phenomenon. From available evidence it appears to continue almost indefinitely, although at a diminishing rate. It must be accounted for in design because it produces significant loss of prestress force. The amount of relaxation varies depending on the type and grade of steel, but the most significant parameters are time and intensity of the initial stress. Analysis of the results of many experimental investigations, some exceeding nine years’ duration, has produced the information presented graphically in Fig. 2.5, in which 𝑓𝑝 is the final stress after t hours, 𝑓𝑝𝑖 is the initial stress, and 𝑓𝑝 𝑦 is the yield stress. The yield stress may be taken equal to the effective yield stress. The information shown in Fig. 2.5 may be approximated with satisfactory accuracy by the following expression. 𝑓𝑝 𝑓 𝑝𝑖 = 1 − log 𝑡 10 ( 𝑓 𝑝𝑖 𝑓𝑝𝑦 − 0.55) (2.1) Where log t is to the base 10, and 𝑓𝑝 𝑓 𝑝𝑖 is not less than 0.55.
  • 44. The tests on which Fig. 2.5 and Eq. (2.1) are based were all carried out on round stress-relieved wires. The results are equally applicable to stress-relieved strand, and in the absence of other information, may also be applied to alloy steel bars. In the case of pretensioned members, the relaxation loss occurring before release (transfer of force to the concrete) should be subtracted from the total relaxation loss predicted for the effective stress at release. For example, if the stress is to be estimated at time 𝑡 𝑛, the wire tensioned at time zero, and released at time , then Eq. (2.1) may be modified as follows: 𝑓𝑝 𝑓 𝑝𝑖 = 1 − log 𝑡 𝑛 − log 𝑡 𝑟 10 ( 𝑓 𝑝𝑖 𝑓𝑝𝑦 − 0.55) (2.2) Figure 2.5: Steel relaxation curves for ordinary stress-relieved wire and strand. The term 𝑓𝑝𝑖 may be taken as the steel stress at release. In some cases, relaxation losses have been reduced by prestretching, a technique by which the stress in the steel is increased to a level higher than the intended initial stress, held at that level for a short period of time, and then reduced to the initial stress. Since the practical level of initial stress is about 70 percent of the strength of the steel, it is not feasible to overstress by more than about 15 percent. On the basis of available evidence (Ref. 2.1) it appears that prestretching is of little consequence if the prestretching period is limited to only a few minutes. Special low-relaxation wire and strand are available, and their use is becoming common. According to ASTM Specifications A 416 and A 421, such steel will exhibit relaxation after 1,000 hours not more than 2.5 % when initially loaded to 70 % of the specified tensile strength, and not more than 3.5 % when loaded to 80 % of the specified tensile strength. Relaxation loss for low-relaxation wire and strand can be taken to be about 25 % of the loss for normal wire and strand. CREEP OF CONCRETE Creep is the property of many materials by which they continue deforming over considerable lengths of time at constant stress or load. The rate of strain increase is rapid at first, but decreases with time until, after many months, a constant value is approached asymptotically. Creep strain for concrete has been found experimentally to depend not only on time, but on the mix proportions, humidity, curing conditions, and the age of the concrete when it is first loaded. Creep strain is nearly linearly related to stress intensity, to a stress of at least 1 2 𝑓′ 𝑐. It is
  • 45. therefore possible to relate the creep strain to the initial elastic strain by a creep coefficient defined as 𝐶 𝑢 = 𝜀 𝑐𝑢 𝜀 𝑐𝑖 (2.9) Where 𝜀 𝑐𝑖 is the initial elastic strain and 𝜀 𝑐𝑢 is the additional strain in the concrete, after a long period of time, resulting from creep. The same phenomenon is sometimes described in terms of unit creep strain, or creep per unit stress, such that: 𝜀 𝑐𝑢 = 𝛿 𝑢 𝑓𝑐𝑖 (2.10) Where 𝛿 𝑢 is the unit creep coefficient, sometimes called the specific creep, and 𝑓𝑐𝑖 is the stress intensity. Since the additional strain 𝜀 𝑐𝑢 can be written either as 𝐶 𝑢 𝜀 𝑐𝑖 or 𝛿 𝑢 𝑓𝑐𝑖, it is easily seen that: 𝐶 𝑢 = 𝛿 𝑢 𝐸𝑐 (2.11) The values of Table 2.5 are extended for high strength concrete based on recent research at Cornell University, are typical values for average humidity conditions for concretes loaded at the age of seven days. Table 2.5: Typical Creep Parameters Compressive Strength Specific Creep 𝜹 𝒖 Creep Coefficient psi MPa 10−6 per psi 10−6 per MPa 𝐶 𝑢 3,000 21 1.00 145 3.1 4,000 28 0.80 116 2.9 6,000 41 0.55 80 2.4 8,000 55 0.40 58 2.0 10,000 69 0.28 41 1.6 A comprehensive study was made by Branson and Kripanarayanan of existing and original data pertaining to both shrinkage and creep. Basic equations describing the functional relationships b/w both creep and shrinkage strains and time were recommended, together with modification factors that permit accounting for the other variables of greatest significance. These recommendations were endorsed by ACI Committee 209, charged with the study of creep and shrinkage in concrete, and provide information in a useful form for design. The creep coefficient at any time 𝐶𝑡 can be related to the ultimate creep coefficient 𝐶 𝑢 by the equation: 𝐶𝑡 = 𝑡0.60 10+ 𝑡0.60 𝐶 𝑢 (2.12a) or alternatively 𝛿𝑡 = 𝑡0.60 10+ 𝑡0.60 𝛿 𝑢 (2.12a) Where t is time in days after loading. This relation is shown graphically in Fig. 2.11. Fig. 2.11: Variation of creep coefficient with time.
  • 46. Equation (2.12) applies for “standard” conditions, defined by Branson and Kripanarayanan as concrete with 4 in. slump or less, 40% relative humidity, minimum thickness of member of 6 in. or less., and loading age of seven days for moist-cured concrete or loading age of one to three days for steam-cured concrete. For other than standard conditions, correction factors are recommended as follows, to be applied either to 𝐶𝑡 or 𝛿𝑡: Table 2.6: Creep Correction factors for non-standard loading ages. Creep correction factor 𝑭 𝒄.𝒕𝒂 Age at loading 𝒕𝒕𝒂 days Moist-cured, loaded later than 7 days Steam-cured, loaded later than 1 to 3 days 10 0.95 0.90 20 0.87 0.85 30 0.83 0.82 60 0.77 0.76 90 0.74 0.74 For loading ages later than seven days for moist-cured concrete: 𝐹𝑐,𝑡𝑎 = 1.25𝑡𝑡𝑎 −0.118 (2.13a) Where 𝑡𝑡𝑎 is the loading age in days. For loading ages later than 1 to 3 days for steam-cured concrete: 𝐹𝑐,𝑡𝑎 = 1.13𝑡𝑡𝑎 −0.095 (2.13b) For greater than 40% relative humidity: 𝐹𝑐,ℎ = 1.27 – 0.0067H (2.14) Where H is the relative humidity in percent. Some specific values for the correction factors 𝐹𝑐,𝑡𝑎 and 𝐹𝑐,ℎ are given in Table 2.6 and 2.7, respectively. In most cases corrections associated with member size, higher slump concrete, and other variables can be neglected. Table 2.7: Creep and Shrinkage correction factors for non-standard relative humidity. Relative humidity H (%) Creep correction factor 𝐹𝑐,ℎ Shrinkage correction factor 𝐹𝑠ℎ,ℎ 40 or less 1.00 1.00 50 0.94 0.90 60 0.87 0.80 70 0.80 0.70 80 0.73 0.60 90 0.67 0.30 100 0.60 0.00 SHRINKAGE OF CONCRETE Normal concrete mixes contain more water than is required for hydration of the cement. This free water evaporates in time, the rate and completeness of drying depending on the humidity, ambient temperature, and the size and shape of the concrete specimen. Drying of the concrete is accompanied by a reduction in volume, the change occurring at a higher rate initially than later, when limiting dimensions are approached asymptotically. Branson and Kripanarayanan suggest “standard” equations relating shrinkage to time as follows: For moist-cured concrete at any time t after age seven days: 𝜀 𝑠ℎ,𝑡 = 𝑡 35+ 𝑡 𝜀 𝑠ℎ,𝑢 (2.15a)