What is high pressure? We talk from high pressure when there is a pressure from more than 1.000 bar. Our tubes have enormous withstand against pressure.
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Sandvik P&P - High Pressure Tubes
1. Sandvik high-pressure tubing for demanding applications Sandvik P & P High Pressure Tubes1 2
SANDVIK HIGH-PRESSURE TUBING FOR DEMANDING APPLICATIONS
NEVER CRACK
UNDER PRESSURE
info.pp@sandvik.com
SMT.SANDVIK.COM
S-TU303-B.ENG.04.2016
2. Sandvik high-pressure tubing for demanding applications Sandvik P & P High Pressure Tubes3 4
HIGH-PRESSURE TUBING
FOR EXTREME CONDITIONS
Our seamless high-pressure tubes are used for a
wide range of applications – not only for extremely
high pressures, but also in corrosive atmospheres.
The main applications are water-jet cutting facilities,
chemical production processes, hydraulic installations,
test benches in the oil and gas industry as well as in
hydrogen fuel stations. The pressure medium can be a
suitable liquid or gas.
When working pressures rise to 60,000 psi (4,134 bar) or more, you need tubing
with high tensile strength and an extremely smooth inner surface. Where some
manufacturers leave off, we continue the journey on up to 160,000 psi (12,000 bar)
– even in corrosive conditions. Our aim is to help you be more competitive.
Based on our close cooperation with demanding
customers over many years, we’ve developed
special tubes with optimal properties for high-pressure
applications. These are characterized by high yield
strength and tensile strength in connection with high
elongation. The pressure resistance is guaranteed by
the very smooth ID surface. Individual advice can be
provided as needed.
MATERIAL GRADES AND MECHANICAL PROPERTIES
SANDVIK EN number ASTM
Yield
stretngth
Rp0.2
min. MPa
Tensile
strength
Rm
min. MPa
Elongation
A min. %
5R10/3R12 1.4301/1.4306 TP 304L 600 700 18
3R65/3R60 1.4404/1.4435 TP 316L 600 700 18
HP 160 — — 1100 1200 12
SAF 2507 1.4410 UNS S32750 550 800 25
Sanicro 60 2.4856 UNS N06625
Grade 1 ≥415 ≥830 ≥30
Grade 2 ≥276 ≥690 ≥30
STANDARD DIMENSIONS Working pressure (stat.)
OD
mm inch
ID
mm inch
Wall
mm inch
4301/4404
bar
HP 160
bar
SAF 2507
bar
Theoretical weight
kg/m
6.00 — 2.20 — 1.90 — 3120 5710 — 0.195
6.35 1/4" 2.39 3/32" 1.98 .0781 3045 5580 — 0.217
6.35 1/4" 2.29 .0902" 2.03 .0799 3180 — 1935 0.22
6.35 1/4" 1.59 1/16" 2.38 .0938 4300 7890 — 0.237
9.52 3/8" 3.20 1/8" 3.16 .1245 3380 6190 2069 0.503
9.52 3/8" 1.60 1/16" 3.96 .1560 5530 10140 — 0.551
14.00 — 8.00 — 3.00 — 2330 — — 0.826
14.00 — 5.00 — 4.50 — 3200 — — 1.07
14.30 9/16" 8.00 5/16" 3.15 .1240 2380 4360 1454 0.879
14.30 9/16" 4.76 3/16" 4.77 .1878 3390 6210 — 1.138
19.05 3/4" 1.80 — 8.63 — — 12000 — 2.251
— 3/4" — .437" — 1524 — 1397 2.251
— 3/4" — .545" — 1090 — 1000 1.073
— 1" — .687" — 1219 — 1117 2.133
30.00 — 10.00 — 10.00 — — 6250 — 5.008
TOLERANCES
Outside and inside
diameters +/- 0.05 or 0.1 mm
Wall thickness +/- 10 %
Tighter tolerances are
available upon request.
SURFACE QUALITY
Our standard surface quality is free
from laps, flaws and fissures deeper
than 0.1 mm. Maximum 5 defects
> 0.05 mm are allowed per cross
section.
On prior consultations, depth of
defects max. 0.02 mm according to
ISO 8535-1 can be reached.
CERTIFICATES
All tests carried out are in accor-
dance with mill test cert 3.1 acc. to
EN 10204. Test certs 3.2 acc. to EN
10204 carried out by a third party
and can be provided upon request.
LENGTHS
Standard lengths are between 4
and 7 meter. Other random lengths
up to 16 meter (depending on size)
can be agreed.
Defined cut lengths can be provid-
ed upon request.
SPECIAL TESTS
The following special tests can be
carried out upon request:
– Fatigue strength by ID pressure
(up to 4,000 bar)
– Max. pressure up to 15,000 bar
– Bursting pressure trials
– Dynamic load tests with defined
working conditions
Individual advice can be provided in
close collaboration with customers.
MECHANICAL
PROPERTIES
DIMENSION RANGE IN MM
[ AD / OD ]
0 10 20 30 40 6050 8070 90 100 110 120 130
5
140
10
15
20
[ WD/wall ]
Other grades and mechanical properties are available upon request
Other dimensions available upon request Please note: The pressures in the table are only provided
as guidance. The design must be approved according to
regulations from domestic authorities.
3. Sandvik high-pressure tubing for demanding applications Sandvik P P High Pressure Tubes5 6
Sandvik HP 160 is a high-strength nitrogen-alloyed
austenitic stainless steel with high corrosion resistance.
This grade offers higher strength compared to 1.4301/
TP 304 or 1.4404/TP 316 L. Additional advantages
compared to the standard grades are the improved
corrosion resistance, a higher degree of purity, a very
good forming property and the capability to carry out
an autofrettage process up to 12,000 bar.
Sandvik SAF 2507 is a high-alloyed stainless (ferritic/
austenitic) duplex steel with high corrosion resistance.
CHEMICAL COMPOSITION (NOMINAL), %
C
max.
Si Mn P S Cr Ni Mo Fe Nb Nb
0.0025 0.2 0.15 ≤0.015 ≤0.015 21.5 64 8.7 4 3.5 0,3
CHEMICAL COMPOSITION (NOMINAL), %
C
max.
Si
max.
Mn
max.
P
max.
S
max.
Cr Ni Mo N
0.030 0.8 1.2 0.035 0.015 25 7 4 0.3
Sandvik high pressure is certified
according to:
EN 9100, ISO 9001, ISO 14001, OHSAS
18001, ISO 17025, S0001
TÜV AD-Merkblatt WO/TRD 100
Druckgeräterichtlinie
97/23/EG Anhang I, 4.3.
Pressure equipment directive
97/23/EG annexe I, 4.3.
Bureau Veritas
DNV
NORSOK M650
Sandvik is accredited by:
DAkkS nach DIN EN ISO/IEC 17025
Sandvik services:
Our quality inspections include, for
instance, examination of dimensions,
technological testing, metallographic
examinations, intergranular corrosion as
well as eddy current testing. Pressure test
up to burst pressure level can be carried
out. The scope of inspection depends on
the customer’s specification.
Lab tests
Corrosion tests
Pressure tests
Quality Assurance:
Sandvik uses only raw material pro-
cessed under controlled conditions and
is approved in accordance with EN ISO
9001. Seamless precision steel tubes
are cold-worked in the most advanced
production facilities at the highest quality
level. In addition to all relevant equipment
for material testing, automatic eddy
current testing systems with material
identification testing and marking of the
tubes are also available.
Contact us:
Sandvik Materials Technology
Deutschland GmbH
Dammstraße 27 - 29 D - 33824 Werther
Tel +49 (0) 5203 9109-0
info.pp @ sandvik.com
SANDVIK HP 160 SANDVIK SAF 2507
Mechanical properties
To meet a high static and dynamic requirement, the following
mechanical properties can be reached:
Tensile strength Rm
min. 1,200 MPa
Yield strength Rp 0.2
min. 1,100 MPa
Elongation A min. 12 %
In annealed condition, the following mechanical properties can
be reached:
Tensile strength Rm
min. 850 MPa
Yield strength Rp 0.2
min. 450 MPa
Elongation A min. 35 %
Physical properties (at 20 °C)
Density 8 g/cm3
Modulus of elasticity 200,000 Mpa
Specific heat 485 J / (kg °C)
Thermal conductivity 14 W / (m °C)
Mechanical properties
To meet a high static and dynamic requirement, the following
mechanical properties can be reached:
Tensile strength Rm
800 - 1,000 MPa
Yield strength Rp 0.2
550 MPa
Elongation A min. 25 %
Physical properties (at 20 °C)
Density 7.8 g/cm3
Thermal expansion 13.5 at 30 - 100 °C
Specific heat 480 J / (kg °C)
Thermal conductivity 14 W / (m °C)
Due to its high purity levels, Sandvik HP 160 is highly
resistant to corrosion in general as well as intergranular
corrosion and hydrogen embrittlement. The high mo-
lybdenum content enables strong resistance to pitting
crevice corrosion.
Sandvik HP 160 can be supplied as a seamless tube as
well as in round bars in rolled or forged condition or as
square steel in rolled or forged condition. Hexagon bars
can also be supplied. If machining is required, Sandvik
Coromant is able to give service and advice.
Sandvik SAF 2507 is highly resistant to stress corro-
sion cracking in chlorinated media. In addition, it offers
excellent resistance to pitting and crevice corrosion
and a high level of resistance to corrosion erosion and
corrosion fatigue. This grade also offers a high strength
level, but due to the low thermal expansion coefficient
enormous construction advantages can be reached
compared to austenitic stainless steels.
HIGH PERFORMANCE
SPECIAL MATERIAL GRADES