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Submitted By:
Sajid IRan Khan
UW-12-BSc-EE-49
2015
Pakistan Ordnance Factories
[INTERNSHIP REPORT]
Electrical Power Engineering
2 | P a g e
Contents
ACKNOWLEDGEMENTS.............................................................................................................................03
Dedication.................................................................................................................................................04
EXECUTIVE SUMMARY..............................................................................................................................05
Different Sections……….............................................................................................................................06
Services.....................................................................................................................................................07
MAA. ........................................................................................................................................................08
SAA…………………………………………….............................................................................................................08
Weapons. .................................................................................................................................................09
References…..............................................................................................................................................11
3 | P a g e
AACCKKNNOOWWLLEEDDGGEEMMEENNTTSS
First of all I am thankful to Allah Almighty, who blessed me with ability and wisdom to
complete this Internship. Then especially thanks to POF, who provided me an opportunity of
enhancing our professional experience. I wish to express our love and gratitude to our family and
friends; for their understanding & endless love, and help they provide while preparing this report.
My report will remain incomplete if I don’t mention the sincere efforts of those gentlemen who
helped and guided me in completion of my internship and this report., then I m thankful to the
staff who cooperated with me and I become able to do this work.
Sajid IRan Khan
UW-12-BSc-EE-49
4 | P a g e
DDEEDDIICCAATTIIOONN
“
I dedicate my work firstly to our Beloved Holy Prophet Hazrat Muhammad (S.A.W.W) and also
my respected parents and teachers whom prayers able me to do such a work and able me to face
the world.
”
5 | P a g e
EEXXEECCUUTTIIVVEE SSUUMMMMAARRYY
The Pakistan Ordnance Factories (reporting name: POF) is a major firearms, defense contractor,
and military corporation headquartered in Wah Cantt, Punjab, Pakistan. It is "the largest defense
industrial complex under the Ministry of Defense Production, producing conventional arms &
ammo to international standards. POF Board headquarter is at Wah Cantt. Presently POF
comprises of 14 ordnance factories and three commercial subsidiaries. Pakistan Ordnance
Factories also manufacture commercial explosives, hunting ammunition and possess extensive
facilities for the manufacture of brass, copper and aluminum ingots, extrusions and sections for
non-military applications. A garments factory, which has state of the art cloth cutting facilities
and modern stitching units, manufactures military uniforms and can also cater for the needs of
the civil sector". Founded in 1951 by the government of Pakistan with early collaboration from
the British Royal Ordnance Factory, the POF engineers, develops, produces, manufactures, and
promotes a wide range of different types of infantry and special-
purpose weapons, explosives, ammunition, mortars, rockets, and the military gear for Pakistan’s
military. Its corporate leadership comes from a deputation by GHQ where the chief of army
staff (COAS) approves the appointment, but POF is under the Ministry of Defense, so
the COAS is not in the direct chain of command. The POF is the earliest and one of the largest
military corporations in Pakistan, and later influenced many other military corporations in
the Pakistan Armed Forces. POF produces ammunition that meets requirements set by NATO
specification. Apart from military works, the POF also serves the civilian law enforcement
agencies, paramilitary, and private security markets nationwide. In addition to meeting the
demands of Pakistan Defense Forces, POF products are in service with over 40 countries, in
Europe, Africa, Asia, the Middle East and the Americas. Ammunition and rifles have been
exported to countries such as Iraq, Croatia and Afghanistan for their respective military
establishments. POF specializes in the manufacturing of commercial explosives, hunting
ammunition and possesses extensive facilities for the manufacture of brass, copper and
aluminum ingots. A state of the art garments factory, manufactures military uniforms and can
also cater for the needs of the civil sector. As of post 2010s, Pakistan has been aiming to push
ahead with its export market but facing difficulties due to international guidelines enforced by
the United Nations.
6 | P a g e
We visited following section of POF to improve our skills and knowledge
 Service Group
 MAA
 Weapon
 SAA
7 | P a g e
SSEERRVVIICCEESS GGRROOUUPP::
In Services we visited the following section as mentioned below:
 Instruments and Electronics
 Telephone Exchange
 ME Shop
 Power House
 Electrical Distribution
IINNSSTTRRUUMMEENNTTSS AANNDD EELLEECCTTRROONNIICCSS::
In this section (I&E) we have learn a lot of information about different types of instruments and
electronics devices such as traffic signals, Walk through Gates, under-vehicle inspection system,
metal detector, Closed-circuit television cameras, Barrier E-Tag and Fire alarm System.
TTEELLEEPPHHOONNEE EEXXCCHHAANNGGEE::
In telephone exchange we learnt about how telephone works and different types of telephone
exchange.
MMEE SSHHOOPP::
Electrical Maintains involves the fault diagnosis, routine servicing, and repair of electrical
components of a machine. ME shop further divided into following sections:
 Wiring Group
 Rewinding Group
 Crane Group
 Project Group
 Site Group
 Masson Group
PPOOWWEERR HHOOUUSSEE::
There are two power plants working in POF wah cantt to meet power requirements of POF.
 Steam power plant
 Gas power Plant
EELLEECCTTRRIICCAALL DDIISSTTRRIIBBUUTTIIOONN::
An electric distribution system is the distribution of electricity from the transmission system to
the consumers.
Electrical Distribution of POF is divided into two zones.
 Electrical Distribution (ED-01)
 Electrical Distribution (ED-02)
8 | P a g e
MMAAAA ((MMEEDDIIUUMM AARRTTIILLLLEERRYY AAMMMMUUNNIITTIIOONN))
There are following products prepared in that section:
 203_MM_HOW_HE_M_106_(8)
 155_MM_HOW_HE_M107
 130_MM_HE
 122MM_HOW_HE
 105MM_HOW
 QF_25_PDR_MK_2/1
 122_MM_HOW_HE-D30
In MAA we visited a lot of shop such as:
 C-12
 C-14
 B-31
 B-35
 C-35
In that shops we learnt about different type of fuses used in different explosive materials, we also
learnt about CNC and NC machines, different types of motors and their starting mechanism. We
also learnt that how to prepare a shell and a case for Medium Artillery Ammunition.
SSAAAA ((SSMMAALLLL AARRTTIILLLLEERRYY AAMMMMUUNNIITTIIOONN))
There are following products prepared in that section:
 5.56_X_45_MM_M-193_BALL_AND_M-855_PENETRATOR
 7.62_X_51_MM_BALL_AND_TRACER
 9_X_19_MM_BALL_(1Z_AND_2Z)
 7.62_X_54_MM_BALL_AND_TRACER
 7.62_X_39_M_M_BALL
 7.62_X_51_MM_BLANK_(STAR)
 7.62_X_51_MM_RIFLE_GRENADE
9 | P a g e
In SAA we visited a lot of shop such as:
 C-08
 C-09
 D-01
 D-02
In SAA we learnt about preparation of small cases and shells. We observed different procedure
to prepare a case or a Shell. We also observed different motors and their working principles.
WWEEAAPPOONN FFAACCTTOORRYY::
In weapons we visit following shops on corresponding days:
a. C-21 = sand blasting
b. C-22 = small components of weapons
c. B-20 = weapon assembling
d. C-23 = Barrel shop
e. C-24 A = press shop
f. C-24 B = welding and CNC shop
g. C-26 = Plastic injection molding shop
In that section we learnt about especially about all induction and synchronous Motors and
specially their start mechanism. We learnt about their protection system and about their all types
in AC and DC motors. We also observed different Guns and related equipment.
There are following products prepared in that section:
 HK G3 - 7.62 mm calibre assault rifle produced under license. Variants produced:
 G3A3
 G3P4
 HK MP5 - 9 mm calibre sub-machine gun produced under license. Variants produced:
 MP5A2
 MP5P3
 MP5P4
 MP5P5
10 | P a g e
 POF PK-7 - 7.62×39mm calibre assault rifle, short barrelled version of the HK G3
 POF PK-8 - 5.56 mm calibre assault rifle based on HK G3
 POF PK-09 - 9 mm calibre pistol
 POF PKL-30 - 7.62×25 mm calibre pistol
 POF PK-10
 PSR-90 - 7.62 mm calibre sniper rifle, a variant of the HK MSG-90, produced under license
 Rheinmetall MG 3 - 7.62 mm calibre general purpose machine gun, produced under license
 Type 54 - 12.7 mm machine gun.
PPOOFF--EEYYEE::
POF Eye is a special-purpose hand-held weapon system similar in concept to the Corner Shot
that can fire weapons around corners. It was first revealed at the 5th International Defense
Exhibition and Seminar (IDEAS 2008), held at the Karachi Expo Centre in November 2008. It is
designed for SWAT and special forces teams in hostile situations, particularly counter-terrorism
and hostage rescue operations. It allows its operator to both see and attack an armed target
without exposing the operator to counter-attack.
11 | P a g e
RREEFFEERREENNCCEESS::
1. Corporate management of POF. "Corporate management of POF". Corporate
management of POF. Retrieved 24 December 2014.
2. Wah – Pakistan Special Weapons Facilities,” Globalsecurity.org, accessed 2 February
2011, www.globalsecurity.org.
3. John Pike. "Wah - Pakistan Special Weapons Facilities". globalsecurity.org. Retrieved 5
June 2015.
4. Haider, Mateen (28 November 2014). "Made in Pakistan". Dawn newspapers, 2014.
Dawn newspapers. Retrieved 24 December 2014.
5. Pakistan Ordnance Factories:::...". pof.gov.pk. Retrieved 5 June 2015.
6. NTI Staff writers and editors. "NTI on POF". Nuclear Threat Initiatives. Retrieved 24
December 2014.
7. pof.gov.pk. Retrieved 5 June 2015.
8. staff writer. "History of POF". History of POF. Retrieved 24 December 2014.
9. Golden Jubilee of Pakistan Ordnance Factories (POF) Wah". pakpost.gov.pk.
Retrieved 5 June 2015.
10. Pakistan tests assault rifle" Jane's Defence Weekly (page 31), 07 March 2007 (can be
viewed at URL: http://www.scribd.com/doc/6987074/Janes-Defence-Weekly-
Mar1007?__cache_revision=1234856118&__user_id=-1&enable_docview_caching=1)
11. http://www.pof.gov.pk/products/mg12_7mm.htm
12. http://www.pof.gov.pk/download/Infantry%20Weapons.pdf
13. "Pakistan finalising arrangements to target global arms market". The Express Tribune.
Retrieved 5 June 2015.
14. Pakistan bombers hit arms factory". BBC. 21 August 2008. Archived from the original
on 24 August 2008. Retrieved 2008-08-21.

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POF Report

  • 1. Submitted By: Sajid IRan Khan UW-12-BSc-EE-49 2015 Pakistan Ordnance Factories [INTERNSHIP REPORT] Electrical Power Engineering
  • 2. 2 | P a g e Contents ACKNOWLEDGEMENTS.............................................................................................................................03 Dedication.................................................................................................................................................04 EXECUTIVE SUMMARY..............................................................................................................................05 Different Sections……….............................................................................................................................06 Services.....................................................................................................................................................07 MAA. ........................................................................................................................................................08 SAA…………………………………………….............................................................................................................08 Weapons. .................................................................................................................................................09 References…..............................................................................................................................................11
  • 3. 3 | P a g e AACCKKNNOOWWLLEEDDGGEEMMEENNTTSS First of all I am thankful to Allah Almighty, who blessed me with ability and wisdom to complete this Internship. Then especially thanks to POF, who provided me an opportunity of enhancing our professional experience. I wish to express our love and gratitude to our family and friends; for their understanding & endless love, and help they provide while preparing this report. My report will remain incomplete if I don’t mention the sincere efforts of those gentlemen who helped and guided me in completion of my internship and this report., then I m thankful to the staff who cooperated with me and I become able to do this work. Sajid IRan Khan UW-12-BSc-EE-49
  • 4. 4 | P a g e DDEEDDIICCAATTIIOONN “ I dedicate my work firstly to our Beloved Holy Prophet Hazrat Muhammad (S.A.W.W) and also my respected parents and teachers whom prayers able me to do such a work and able me to face the world. ”
  • 5. 5 | P a g e EEXXEECCUUTTIIVVEE SSUUMMMMAARRYY The Pakistan Ordnance Factories (reporting name: POF) is a major firearms, defense contractor, and military corporation headquartered in Wah Cantt, Punjab, Pakistan. It is "the largest defense industrial complex under the Ministry of Defense Production, producing conventional arms & ammo to international standards. POF Board headquarter is at Wah Cantt. Presently POF comprises of 14 ordnance factories and three commercial subsidiaries. Pakistan Ordnance Factories also manufacture commercial explosives, hunting ammunition and possess extensive facilities for the manufacture of brass, copper and aluminum ingots, extrusions and sections for non-military applications. A garments factory, which has state of the art cloth cutting facilities and modern stitching units, manufactures military uniforms and can also cater for the needs of the civil sector". Founded in 1951 by the government of Pakistan with early collaboration from the British Royal Ordnance Factory, the POF engineers, develops, produces, manufactures, and promotes a wide range of different types of infantry and special- purpose weapons, explosives, ammunition, mortars, rockets, and the military gear for Pakistan’s military. Its corporate leadership comes from a deputation by GHQ where the chief of army staff (COAS) approves the appointment, but POF is under the Ministry of Defense, so the COAS is not in the direct chain of command. The POF is the earliest and one of the largest military corporations in Pakistan, and later influenced many other military corporations in the Pakistan Armed Forces. POF produces ammunition that meets requirements set by NATO specification. Apart from military works, the POF also serves the civilian law enforcement agencies, paramilitary, and private security markets nationwide. In addition to meeting the demands of Pakistan Defense Forces, POF products are in service with over 40 countries, in Europe, Africa, Asia, the Middle East and the Americas. Ammunition and rifles have been exported to countries such as Iraq, Croatia and Afghanistan for their respective military establishments. POF specializes in the manufacturing of commercial explosives, hunting ammunition and possesses extensive facilities for the manufacture of brass, copper and aluminum ingots. A state of the art garments factory, manufactures military uniforms and can also cater for the needs of the civil sector. As of post 2010s, Pakistan has been aiming to push ahead with its export market but facing difficulties due to international guidelines enforced by the United Nations.
  • 6. 6 | P a g e We visited following section of POF to improve our skills and knowledge  Service Group  MAA  Weapon  SAA
  • 7. 7 | P a g e SSEERRVVIICCEESS GGRROOUUPP:: In Services we visited the following section as mentioned below:  Instruments and Electronics  Telephone Exchange  ME Shop  Power House  Electrical Distribution IINNSSTTRRUUMMEENNTTSS AANNDD EELLEECCTTRROONNIICCSS:: In this section (I&E) we have learn a lot of information about different types of instruments and electronics devices such as traffic signals, Walk through Gates, under-vehicle inspection system, metal detector, Closed-circuit television cameras, Barrier E-Tag and Fire alarm System. TTEELLEEPPHHOONNEE EEXXCCHHAANNGGEE:: In telephone exchange we learnt about how telephone works and different types of telephone exchange. MMEE SSHHOOPP:: Electrical Maintains involves the fault diagnosis, routine servicing, and repair of electrical components of a machine. ME shop further divided into following sections:  Wiring Group  Rewinding Group  Crane Group  Project Group  Site Group  Masson Group PPOOWWEERR HHOOUUSSEE:: There are two power plants working in POF wah cantt to meet power requirements of POF.  Steam power plant  Gas power Plant EELLEECCTTRRIICCAALL DDIISSTTRRIIBBUUTTIIOONN:: An electric distribution system is the distribution of electricity from the transmission system to the consumers. Electrical Distribution of POF is divided into two zones.  Electrical Distribution (ED-01)  Electrical Distribution (ED-02)
  • 8. 8 | P a g e MMAAAA ((MMEEDDIIUUMM AARRTTIILLLLEERRYY AAMMMMUUNNIITTIIOONN)) There are following products prepared in that section:  203_MM_HOW_HE_M_106_(8)  155_MM_HOW_HE_M107  130_MM_HE  122MM_HOW_HE  105MM_HOW  QF_25_PDR_MK_2/1  122_MM_HOW_HE-D30 In MAA we visited a lot of shop such as:  C-12  C-14  B-31  B-35  C-35 In that shops we learnt about different type of fuses used in different explosive materials, we also learnt about CNC and NC machines, different types of motors and their starting mechanism. We also learnt that how to prepare a shell and a case for Medium Artillery Ammunition. SSAAAA ((SSMMAALLLL AARRTTIILLLLEERRYY AAMMMMUUNNIITTIIOONN)) There are following products prepared in that section:  5.56_X_45_MM_M-193_BALL_AND_M-855_PENETRATOR  7.62_X_51_MM_BALL_AND_TRACER  9_X_19_MM_BALL_(1Z_AND_2Z)  7.62_X_54_MM_BALL_AND_TRACER  7.62_X_39_M_M_BALL  7.62_X_51_MM_BLANK_(STAR)  7.62_X_51_MM_RIFLE_GRENADE
  • 9. 9 | P a g e In SAA we visited a lot of shop such as:  C-08  C-09  D-01  D-02 In SAA we learnt about preparation of small cases and shells. We observed different procedure to prepare a case or a Shell. We also observed different motors and their working principles. WWEEAAPPOONN FFAACCTTOORRYY:: In weapons we visit following shops on corresponding days: a. C-21 = sand blasting b. C-22 = small components of weapons c. B-20 = weapon assembling d. C-23 = Barrel shop e. C-24 A = press shop f. C-24 B = welding and CNC shop g. C-26 = Plastic injection molding shop In that section we learnt about especially about all induction and synchronous Motors and specially their start mechanism. We learnt about their protection system and about their all types in AC and DC motors. We also observed different Guns and related equipment. There are following products prepared in that section:  HK G3 - 7.62 mm calibre assault rifle produced under license. Variants produced:  G3A3  G3P4  HK MP5 - 9 mm calibre sub-machine gun produced under license. Variants produced:  MP5A2  MP5P3  MP5P4  MP5P5
  • 10. 10 | P a g e  POF PK-7 - 7.62×39mm calibre assault rifle, short barrelled version of the HK G3  POF PK-8 - 5.56 mm calibre assault rifle based on HK G3  POF PK-09 - 9 mm calibre pistol  POF PKL-30 - 7.62×25 mm calibre pistol  POF PK-10  PSR-90 - 7.62 mm calibre sniper rifle, a variant of the HK MSG-90, produced under license  Rheinmetall MG 3 - 7.62 mm calibre general purpose machine gun, produced under license  Type 54 - 12.7 mm machine gun. PPOOFF--EEYYEE:: POF Eye is a special-purpose hand-held weapon system similar in concept to the Corner Shot that can fire weapons around corners. It was first revealed at the 5th International Defense Exhibition and Seminar (IDEAS 2008), held at the Karachi Expo Centre in November 2008. It is designed for SWAT and special forces teams in hostile situations, particularly counter-terrorism and hostage rescue operations. It allows its operator to both see and attack an armed target without exposing the operator to counter-attack.
  • 11. 11 | P a g e RREEFFEERREENNCCEESS:: 1. Corporate management of POF. "Corporate management of POF". Corporate management of POF. Retrieved 24 December 2014. 2. Wah – Pakistan Special Weapons Facilities,” Globalsecurity.org, accessed 2 February 2011, www.globalsecurity.org. 3. John Pike. "Wah - Pakistan Special Weapons Facilities". globalsecurity.org. Retrieved 5 June 2015. 4. Haider, Mateen (28 November 2014). "Made in Pakistan". Dawn newspapers, 2014. Dawn newspapers. Retrieved 24 December 2014. 5. Pakistan Ordnance Factories:::...". pof.gov.pk. Retrieved 5 June 2015. 6. NTI Staff writers and editors. "NTI on POF". Nuclear Threat Initiatives. Retrieved 24 December 2014. 7. pof.gov.pk. Retrieved 5 June 2015. 8. staff writer. "History of POF". History of POF. Retrieved 24 December 2014. 9. Golden Jubilee of Pakistan Ordnance Factories (POF) Wah". pakpost.gov.pk. Retrieved 5 June 2015. 10. Pakistan tests assault rifle" Jane's Defence Weekly (page 31), 07 March 2007 (can be viewed at URL: http://www.scribd.com/doc/6987074/Janes-Defence-Weekly- Mar1007?__cache_revision=1234856118&__user_id=-1&enable_docview_caching=1) 11. http://www.pof.gov.pk/products/mg12_7mm.htm 12. http://www.pof.gov.pk/download/Infantry%20Weapons.pdf 13. "Pakistan finalising arrangements to target global arms market". The Express Tribune. Retrieved 5 June 2015. 14. Pakistan bombers hit arms factory". BBC. 21 August 2008. Archived from the original on 24 August 2008. Retrieved 2008-08-21.