10. Why Auxiliary Supply (1/2)
The PWM control loop uses 10V/5mA for power.
If the power supply is the input bus (rectified line
voltage) and VDD is ~10V then the PWM loop
will draw (160V-10V)*5mA=7.5W
The secondary output can’t be used because
galvanic isolation is required
Auxiliary supply allows low power consumption
and galvanic isolation.
Cost is low.
10
11. Why Auxiliary Supply (1/2)
Transformer action will also apply between the
secondary voltage and the auxiliary voltage.
Fault tolerence when reference/opto fails: No
overvoltage seen at output.
Short circuit behavior: with aux winding the max
output power is limited, no need to oversize
secondary side components.
11
13. Buck Vs Flyback
Buck Flyback
Low cost High cost
Less components Custom transformer
Designed based on O/p Designed based on O/p
current. power
Differential EMI critical Common mode EMI
Outputs must be critical
inaccessible to users. Users can touch output
Single output only. connectors or output
power stages.
Multiple outputs possible.
13
15. Solutions for low-medium power SMPS
The best energy saving approach
Minimized stand-by power
High efficiency
The most reliable approach
Avalanche rugged power section
Integration of advanced protections
Thermal shutdown sensor located on power section
The most flexible approach
Modular product: controller + power section
Packages’ design and development
The most profitable partner
Continuous products’ innovation
Technical support (competence centers, documentations, software)
Excellence in quality and supply chain
15
16. Solutions for low-medium power SMPS
Primary Controllers Secondary Controllers
HV Converters
Sync. CC/CV
Rectification
REGULATE
Controller + MOSFET RECTIFY Efficiently Constant Voltage &
Current
AC VIPer Plus.
(optional)
DC
Replacement of the (Adapters,
diode Chargers,..)
DELIVER the
power to
Transformer’s
Primary
16
17. New VIPer Plus family
GND / SOURCE DRAIN + Technology
VDD DRAIN
+ Functionalities
VIPer+ + Protections
CONT / Lim
FB Function = VIPer+
17
18. + Technology
NEW
800V Power MOSFET
GND / SOURCE DRAIN
DRAIN
VDD Out
Out
VDD DRAIN On-Off On/Off
VIPER17 BR
Gate Gate
CONT CONTROL
CONT Sense Sense
FB Tmp1 Tmp1
Gnd
FB
Gnd1 Gnd
BR
SOURCE
NEW
BCD6 controller technology
18
19. + Functionalities
Current mode converter with ADJUSTABLE IDLIM set point
Frequency
Fixed (60kHz or 115kHz) with JITTERING for EMI reduction
Quasi Resonant operation with Frequency Fold-back function (x5)
SOFT START UP: IDLIM increased cycle by cycle
BURST MODE in low load condition with IDLIM fixed
ADJUSTABLE IDLIM set point
STAND BY consumption < 50 mW
19
20. + Protections
Over voltage protection (OVP)
AUTO RESTART
2nd over current protection (2nd OCP) MODE
after every fault
Over load protection (OLP) condition
Over temperature protection + hysteresis (OTP)
Brown out protection
Max Duty Cycle: 70%
20
21. HV Converter Portfolio
+ Roadmap
30 W 18 W 5.5 W 3W 1W
730V
620V
1 W (3)
VIPer22
VIPer12 VIPer50 VIPer100 VIPer53
VIPer20
30 W 24 W 7W 4.5 W 3W 1W
800 V
Av.Rug.
30 mW(3) CTRL
VIPer17 VIPer27 VIPer37 VIPer x7
30 mW(3) CTRL
VIPer15 VIPer25 VIPer x5
30 mW(3)
CTRL
VIPer28 VIPer x8
30 mW(3)
CTRL
VIPer06 VIPer16 VIPer26 VIPer x6
4W(1) / 8W(2) 6W(1) / 12W(2) 12W(1) / 24W(2) 15W(1) / 30W(2) 20W(1) / 35W(2) 30W(1) / 50W(2)
SSO10 & DIP7 SO16N & DIP7 SO16N & DIP7 SDIP10
(1) Open frame, VIN = 85 - 264VAC , under development, SOP planned within 2011
(2) Open frame, VIN = 230VAC ±20%,
(3) Achievable consumption at no load with Vin 264VAC
21
22. Main features
Basic features VIPer x7 VIPer x8 VIPer x5 VIPer x6
PWM operations Fixed Frequency (60 or 115kHz) with Fixed Frequency
Quasi Resonant (301 or 60 or 115kHz)
with settable IDLIM Jittering
with Jittering
800V Extra Power Simplified
Avalanche Rugged Brown out Brown out Non Isolated
Timer
loop
Burst Mode Over Voltage No auxiliary
Over
Temperature Over Load Delay Feedback
shut down disconnection
Soft start 2° OCP Auto restart
(fixed time)
Latched a
Auto restart Feedback
disconnection
(option only for VIPer06)
Latched OVP
(option for VIPer25LLD)
(1) 30kHz available only for VIPer06
22
23. SMPS topology and main applications
High features - Isolated Fly-back
VIPer17 VIPer27 VIPer37 Auxiliary PS, STB, DVD, Games console, LCD TV,
major appliances, Motor control, Power Meter,
Chargers, Adapters, PC Stand-by
Quasi Resonant - Isolated Fly-back
VIPer15 VIPer25 VIPer35 Auxiliary PS, STB, DVD, Games console, LCD TV,
major appliances, Motor control, Power Meter,
Chargers, Adapters, PC Stand-by
VIPer28 VIPer38 Peak Power Isolated Fly-back
DVD, Printer, ATX
Non Isolated converters
VIPer06 VIPer16 VIPer26 Home appliances, Small appliances, Lighting, Power
meter
DIP7 DIP7 DIP7 Basic features – Isolated Fly-back
SDIP10 Auxiliary PS, STB, DVD, Games console, LCD TV,
SSO10 SO16N SO16N
major appliances, Motor control, Power Meter,
Chargers, Adapters, PC Stand-by
1W……. …….15W(1) / 30W(2)
23
24. VIPer17 & 27
Main Features Pin description
800V, avalanche rugged power MOSFET
PWM controller with drain current limit, IDlim.
Adjustable current limit, IDlim
Fixed Frequency with Jittering
High performance for stand-by & efficiency
Integrated protections: OVP, OLP, high OCP
Automatic auto restart after fault
Hysteretic thermal shutdown
Brown-out: minimum input voltage is settable
MAIN PARAMETERS
Power MOSFET CONTROLLER GND
Main parameters
(SuperMESH) (BCD6S) controller ground / power MOSFET Source
Break down voltage [V] 800 VDD
controller supply voltage / ICHARGE output current
RDSon [Ohm] 24 / 7 COMP
OVP set-up, IDLIM set-up.
VDD [V] 9 ÷ 23
FB
FOSC [KHz] 60 or 115 current loop feedback
BR
Max IDlim [mA] 420 / 740
brown out set-up
RTHJ-A [°C/W] (1) 80 / 50 N.A.
Not Available for user. (It can be connected to GND)
POUT [W] @ 85-265VAC 6 / 12
N.C.
(1) Package SO16N and 100mm2 of Cu
Not Connected
(2) Open Frame
24
25. Schematics with VIPerx7
FLY-BACK / FF
VIPer17 / 27 / 37
ISOLATED
L1 30mW Stand-by
F
R2 C6
Minimum components count
AC IN C1 + C2 + D2 T1 D3
NTC VOUT
+
C5 Low cost EMI filter
GND C1,C2, L1
R6 D4 C6
VIPER x7
DRAIN
Low cost clamp components
R2,C6,D2
VDD
Controller
Default current limit
GND BR CONT FB
C4 400mA / 700mA / 1000mA
R5
R3
Short circuit protection
IC3
No need ext components
R4 C7
IC2 2nd Over Current protection
C3 R4 No need ext components
25
26. Schematics with VIPerx7
FLY-BACK / FF
VIPer17 / 27 / 37
ISOLATED
L1 30mW Stand-by
F
R2 C6
Minimum components count
AC IN C1 + C2 + D2 T1 D3
NTC VOUT
DOVP +
C5 Low cost EMI filter
GND C1,C2, L1
R6 D4 C6
VIPER x7
DRAIN
Low cost clamp components
ROVP
R2,C6,D2
R7 VDD
Controller
Current limit set-up - RLIM
GND BR CONT FB
C4 <400mA or <700mA or <1000mA
R5
R3
Short circuit protection
IC3
No need ext components
R4 C7
R8
RLIM
IC2 2nd Over Current protection
C6 C3 R4 No need ext components
Over Voltage Protection (VOUT)
RLIM , ROVP , DOVP
Brown out set-up (VINDC)
R7,R8, C6
26
27. VIPer28
Main Features Pin description
800V, avalanche rugged power MOSFET
PWM controller with drain current limit, IDlim.
Adjustable current limit, IDlim
Fixed Frequency with Jittering
High performance for stand-by & efficiency
Integrated protections: OVP, OLP, high OCP
Automatic auto restart after fault
Hysteretic thermal shutdown
Extra Power Management
GND
Power MOSFET CONTROLLER controller ground / power MOSFET Source
MAIN PARAMETERS
Main parameters
(SuperMESH) (BCD6S) VDD
Break down voltage [V] 800 controller supply voltage / ICHARGE output current
COMP
RDSon [Ohm] 7
OVP set-up, IDLIM set-up.
VDD [V] 9 ÷ 23 FB
current loop feedback
FOSC [KHz] 60 or 115
EPT
Max IDlim [mA] 850 Extra Power Time set-up
RTHJ-A [°C/W] (1) 50 N.A.
Not Available for user. (It can be connected to GND)
POUT [W] @ 85-265VAC 12
N.C.
(1) Package SO16N and 100mm2 of Cu
Not Connected
(2) Open Frame
27
28. Schematics with VIPerx8
FLY-BACK / FF
VIPer28
ISOLATED
L1 30mW Stand-by
F
R2 C6
Minimum components count
AC IN C1 + C2 + D2 T1 D3
NTC VOUT
+
C5 Low cost EMI filter
GND C1,C2, L1
R6 D4 C6
VIPER x8
DRAIN
Low cost clamp components
R2,C6,D2
VDD
Controller
Default current limit
GND EPT CONT FB
C4 400mA / 700mA / 1000mA
R5
R3
Short circuit protection
IC3
No need ext components
R4 C7
CEPT
IC2 2nd Over Current protection
C3 R4 No need ext components
Extra Power Timer
CEPT
28
29. VIPer16 & 26
Main Features Pin description
800V, avalanche rugged power MOSFET
PWM controller with drain current limit IDlim
Adjustable current limit,IDlim
Fixed frequency with Jittering
high performance for stand-by & efficiency
No need of auxiliary winding
Automatic auto restart after faults
Hysteretic thermal shutdown
Direct feedback for non isolated SMPS
Replacement of capacitive power supply
GND
Open loop protection
controller ground / power MOSFET Source
MAIN PARAMETERS
Power MOSFET CONTROLLER VDD
(SuperMESH)
Main parameters (BCD6S)
controller supply voltage / ICHARGE output current
Break down voltage [V] 800 LIM
Current limit set-up, IDlim .
RDSon [Ohm] 24 / 7
FB
VDD [V] 9 ÷ 23 direct voltage feedback (in case of non isolated
SMPS)
FOSC [KHz] 60 or 115
COMP
Max IDlim [mA] 420 / 740 Compensation network.
RTHJ-A [°C/W] (1) 80 / 50 Current loop feedback in case of isolated SMPS
N.A.
POUT [W] @ 85-265 VAC 6 / 12
Not Available for user. (It can be connected to GND)
(1) Package SO16N, 100mm2 of Cu
N.C.
(2) Open Frame
Not Connected
29
32. VIPer15 & 25
Main Features Pin description
800V, avalanche rugged power MOSFET
Quasi-Resonant PWM controller with drain current
limit, IDlim.
Adjustable current limit, IDlim
Feed-Forward compensation
High performance for stand-by & efficiency
Integrated protections: OVP, OLP, high OCP
Automatic auto restart after fault
Hysteretic thermal shutdown
Brown-out: minimum input voltage is settable
GND
MAIN PARAMETERS
Power MOSFET CONTROLLER controller ground / power MOSFET Source
(SuperMESH) (BCD6S)
Main parameters VDD
Break down voltage [V] 800 controller supply voltage / ICHARGE output current
ZCD
RDSon [Ohm] 24 / 7
Zero Current Detection, Feed-Forward set-up, OVP
VDD [V] 9 ÷ 23 set-up, IDlim set point.
up to 150 (L type) FB
FOSClim [KHz]
up to 225 (H type) Current loop feedback
Max IDlim [mA] 420 / 740 BR
RTHJ-A [°C/W] (1) 80 /50
Brown out set-up
N.A.
POUT [W] @ 85-26 VAC 6 / 12
Not Available for user. (It can be connected to GND)
(1) Package SO16N, 100mm2 of Cu
N.C.
(2) Open Frame Not Connected
32
33. Schematics with VIPer x5
FLY-BACK / Quasi Res.
VIPer15 / 25
ISOLATED
L1 30mW Stand-by
F
R2 C6
Minimum components count
AC IN C1 + C2 +
D2 T1 D3
NTC VOUT
DOVP + Low cost EMI filter
C5
C1,C2, L1
GND
ROVP RFF
R6 D4 C6
Low cost clamp components
VIPER x5
R2,C6,D2
DRAIN
Controller
VDD Short circuit protection
No need ext components
GND BR ZCD FB
C4
2nd Over Current protection
R5
R3 No need ext components
IC3
C7
Zero current Detection (QR)
R4
RLIM , ROVP , DOVP, RFF
IC2
RLIM
C3 R4
Current limit set-up - RLIM
≤400mA or ≤700mA or ≤1000mA
Over Voltage Protection (VOUT)
RLIM , ROVP , DOVP
Feed-Forward
RFF
33
39. Device objective – Standard configuration
Accurate CC-CV regulation
Need dedicated CV-CC regulator
Need secondary components and opto
Power dissipation on sense resistor
Expensive solution
39
40. ST - Proposed configuration
Control of output voltage and current entirely from
primary side
Save all secondary regulation components (voltage
reference, error amplifiers), optocoupler, sense resistor)
40
41. Technology
800V Avalanche Ruggedness Power MOSFET
in SuperMESH Technology
DRAIN
VCC Out
Out
GND On-Off On/Off
IREF
Gate Gate
ZCD/FB CONTROL
Sense Sense
COMP
CDC
TRIM
DATA
CLOCK
Gnd1
SOURCE
BCD6 controller technology
With OTP (one time programmable) trimming
function available for the end user
41
42. Main electrical parameters – HVLED805
Main Features Pin description
800V, avalanche rugged power section
QR current-mode PWM controller in BCD6
technology SO16
Constant voltage and constant current output
regulation (CV/CC) with no optocoupler
Optimized for LED
High performance for stand-by & efficiency
Integrated protections: 2nd OCP, open loop
protection (brownout) OLP, high OCP SOURCE
Automatic auto restart after fault Power section Source
Vcc
Power MOSFET CONTROLLER
MAIN PARAMETERS controller supply voltage / ICHARGE output current
(SuperMESH) (BCD6S)
Main parameters GND
Break down voltage [V] 800
controller ground
RDSon [Ohm] 11 ILED
Current loop reference
VDD [V] 11.5 ÷ 23 DMG
Zero Current Detection
FOSC [KHz] Up to 166 kHz
COMP
Restart time during burst mode( 500us Compensation network
RTHJ-A [°C/W] (1) 80
DRAIN
Power section Drain
POUT [W] @ 85-265VAC 6
(1) Package SO16N and 100mm2 of Cu
43. Main electrical parameters – ALTAIR05T-800
Main Features Pin description
800V, avalanche rugged power section SOURCE 1 16 DRAIN
QR current-mode PWM controller in BCD6 SOURCE 2 15 DRAIN
technology SO16 Vcc 3 14 DRAIN
GND 4
Constant voltage and constant current output 13 DRAIN
IREF 5 12 N.C.
regulation (CV/CC) with no optocoupler
ZCD/FB 6 11 N.A.
High performance for stand-by & efficiency COMP 7 10 N.A.
Integrated protections: 2nd OCP, open loop CDC 8 9 N.A.
protection (brownout) OLP, high OCP
Automatic auto restart after fault SOURCE
Power section Source
Power MOSFET CONTROLLER Vcc
MAIN PARAMETERS
(SuperMESH) (BCD6S)
Main parameters controller supply voltage / ICHARGE output current
Break down voltage [V] 800 GND
controller ground
RDSon [Ohm] 11
IREF
VDD [V] 11.5 ÷ 23 Current loop reference
ZCD/FB
FOSC [KHz] Up to 166 kHz Zero Current Detection, Cvregulation, FF
compensation
Restart time during burst mode(1) 500us
COMP
RTHJ-A [°C/W] (2) 80 Compensation network
POUT [W] @ 85-265VAC 6 CDC
Cable Drop Cpmplensation
(1) Also 125us, 250us and 1ms available DRAIN
(2) Package SO16N and 100mm2 of Cu Power section Drain
44. Main electrical parameters – ALTAIR04-900
Main Features Pin description
900V, avalanche rugged power section SOURCE 1 16 DRAIN
QR current-mode PWM controller in BCD6 SOURCE 2 15 DRAIN
technology SO16 Vcc 3 14 DRAIN
Constant voltage and constant current output GND 4 13 DRAIN
IREF 5 12
regulation (CV/CC) with no optocoupler N.C.
ZCD/FB 6 11 N.C.
High performance for stand-by & efficiency
COMP 7 10 N.C.
Integrated protections: 2nd OCP, open loop N.C. 8 9 N.C.
protection (brownout) OLP, high OCP
Automatic auto restart after fault SOURCE
Power section Source
Power MOSFET CONTROLLER Vcc
MAIN PARAMETERS
(SuperMESH) (BCD6S)
Main parameters controller supply voltage / ICHARGE output current
Break down voltage [V] 900 GND
controller ground
RDSon [Ohm] 16
IREF
VDD [V] 11.5 ÷ 23 Current loop reference
ZCD/FB
FOSC [KHz] Up to 166 kHz Zero Current Detection, Cvregulation, FF
compensation
Restart time during burst mode(1) 500us
COMP
RTHJ-A [°C/W] (2) 50 Compensation network
POUT [W] @ 85-265VAC 5 DRAIN
Power section Drain
(1) Also 125us, 250us and 1ms available
(2) Package SO16N and 100mm2 of Cu