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ASSEMBLY
MANUAL
ASSEMBLY MANUAL2 OpenManipulator-X 3
CAUTION
1. Please read the assembly manual carefully.
2. Please check DYNAMIXEL IDs and lengths of cables, and assemble
DYNAMIXELs.
3. Please confirm the directions of DYNAMIXELs and the gripper are correct.
ID
11

CABLE-240
[DYNAMIXEL
ID
11 ,
ID
15 ] Remove described bolts.
[DYNAMIXEL
ID
12 ,
ID
13 ,
ID
14 ] Pass the cable through hollow back case, DC12-IDLER,
DC12-IDLER-CAP and DC12-P-BEARING and connect it into DYNAMIXEL.
DYNAMIXEL Preparations(XM430-W350-T)
ID
12
ID
14

CABLE-100
ID
13

CABLE-180
ID
15
XM430-
W250T
×5
DC12-IDLER
-CAP
×3
DC12-IDLER ×3
DC12-P-
BEARING
×3
CABLE-X3P-180 ×1
CABLE-X3P-100 ×1
CABLE-X3P-240 ×1
ASSEMBLY MANUAL4 OpenManipulator-X 5
1
2
3
PALM GRIPPER ×2
RUBBER PAD ×2
x2
x2
CRANK ARM ×1 NUT-M3 ×2
RAIL BLOCK ×2 LINK ROD ×2
FLANGE BUSH ×2 NUT-M3 ×2
WB-M3×10 ×2
4
x2
WB-M2.5×8 ×8 NUT-M2.5 ×8
Insert NUT-M3 from underneath the CRANK ARM Assemble LINK ROD + RAIL BLOCK and
PALM GRIPPER using WB-M2.5x8 and NUT-M2.5
Attach RUBBER PAD to the inner side of the
PALM GRIPPER
Assemble LINK ROD inthemiddleofthe RAIL BLOCK
using FLANGE BUSH and WB-M3x10
ASSEMBLY MANUAL6 OpenManipulator-X 7
5
ID
15
RAIL BRACKET(LEFT) ×1
RAIL BRACKET(RIGHT) ×1
X-SP ×4
WB-M2.5×4 ×4
WB-M2.5×12 ×4
WB-M2×4 ×4
6FLANGE BUSH ×1
WB-M3×10 ×1
7FLANGE BUSH ×1
WB-M3×10 ×1
Assemble RAIL BRACKET(RIGHT)
to RAIL BRACKET(LEFT)
Assemble DYNAMIXEL(ID 15) to
RAIL BRACKET(RIGHT) + RAIL BRACKET(LEFT)
using WB-M2.5x12 and WB-M2.5x4
Assemble CRANK ARM to the horn of
DYNAMIXEL(ID 15) using WB-M2x4
Slide LINK ROD + RAIL BLOCK + PALM GRIPPER
into RAIL BRACKET Assemble FLANGE BUSH to
CRANK ARM and LINK ROD using WB-M3x10
Horn Align Marking View
ID
15
CRANK ARM
CRANK ARM
FLANGE BUSH
XM430-
W350T
×1
I D
15
ASSEMBLY MANUAL8 OpenManipulator-X 9
8
CABLE-180
FR12-S102K ×1
ID
11
ID
11
WB-M2×3 ×8
CABLE-X3P-180 ×1
9
FHS-M2.5×14 ×4
CABLE-180
CABLE-240
ID
12
ID
11
CABLE-X3P-240 ×1
X-SP ×4
Assemble FR12-S102K and DYNAMIXEL(ID 11)
using WB-M2x3
Connect CABLE-X3P-180 to DYNAMIXEL(ID 11)
Insert X-SP into the bolt holes of DYNAMIXEL(ID 12)
and assemble to FR12-S102K using FHS-M2.5x14
Connect DYNAMIXEL(ID 12) and DYNAMIXEL(ID 11)
using CABLE-X3P-180
Connect CABLE-X3P-240 to DYNAMIXEL(ID 11)
Horn Align Marking View
XM430-
W350T
×1
I D
11
XM430-
W350T
×1
I D
12
ASSEMBLY MANUAL10 OpenManipulator-X 11
10
FR12-H101K ×1 FR12-S101K ×1
LINK FRAME(LONG) ×1
CABLE-240
(DYNAMIXEL ID12)
CABLE-180
(DYNAMIXEL ID13)
WB-M2.5×6 ×4
NUT-M2.5 ×4
WB-M2.5×8 ×4
11
FR12-S102K ×1FR12-H101K ×1
LINK FRAME(SHORT) ×1
WB-M2.5×6 ×4
NUT-M2.5 ×4
WB-M2.5×8 ×4
Pass CABLE-X3P-240 from DYNAMIXEL(ID 12)
through the hole of LINK FRAME(LONG)
Assemble FR12-H101K to LINK FRAME(LONG)
using WB-M2.5x8 and NUT-M2.5
Assemble LINK FRAME(LONG) to FR12-S101K
using WB-M2.5x6
Pass CABLE-X3P-180 from DYNAMIXEL(ID 13)
through the hole of LINK FRAME(SHORT)
Assemble FR12-H101K to LINK FRAME(SHORT)
using WB-M2.5x8 and NUT-M2.5
Assemble LINK FRAME(SHORT) to FR12-S102K
to using WB-M2.5x6
ASSEMBLY MANUAL12 OpenManipulator-X 13
12
ID
14
ID
13
CABLE-180
WB-M2×3 ×10 FHS-M2.5×14 ×4
13
FR12-H104K ×1
WB-M2.5×17 ×4
X-SP ×4
X-SP ×4
Assemble DYNAMIXEL(ID 13) to FR12-H101K
using WB-M2x3
Insert X-SP into the bolt holes of
DYNAMIXEL(ID 14) and assemble to
FR12-S102K using FHS-M2.5x14
Connect DYNAMIXEL(ID 13) and
DYNAMIXEL(ID 14) using CABLE-X3P-180
Connect DYNAMIXEL(ID 14) and
DYNAMIXEL(ID 15) using CABLE-X3P-100
Insert X-SP into the bolt holes of
DYNAMIXEL(ID 15) and assemble FR12-H104K
to Gripper using WB-M2.5x17
Horn Align Marking View
ID
13
XM430-
W350T
×1
I D
13
XM430-
W350T
×1
I D
14
CABLE-100
(DYNAMIXEL ID14)
ASSEMBLY MANUAL14 OpenManipulator-X 15
14WB-M2×3 ×10
15
CABLE-240
WB-M2×3 ×10 FHS-M2.5×14 ×4
X-SP ×4
Assemble DYNAMIXEL(ID 14) and Gripper using
WB-M2x3
Connect DYNAMIXEL(ID 12) and
DYNAMIXEL(ID 13) using CABLE-180
Assemble DYNAMIXEL(ID 12) using WB-M2x3
Assemble DYNAMIXEL(ID 13) using FHS-M2.5x14
through X-SP
Horn Align Marking View
Horn Align Marking View
ID
14
ID
12
ASSEMBLY MANUAL16 OpenManipulator-X 17
WB-M2.5×20 ×4 X-SP ×4
Assemble DYNAMIXEL(ID 11) and Base Plate-02 using WB-M2.5x20
Appendix 1
Horn Align Marking View
ID
11
ASSEMBLY MANUAL18
To prevent substance from getting caught between the DYNAMIXEL and frame,
3D printed optional parts can be attached to OpenManipulator-X. These parts can be
downloaded from Thingiverse or Onshape. Please check the QR codes below.
Appendix 2
OnshapeThingiverse
1:1
FHS-M2.5×14 ×12
WB-M2.5×12 ×4
WB-M2×4 ×4
WB-M2×3 ×38
WB-M2.5×20 ×4
WB-M2.5×6 ×8
WB-M2.5×4 ×4
WB-M2.5×8 ×16
WB-M3×10 ×4
NUT-M2.5 ×16
NUT-M3 ×4
XM430-W350-T ×5
1:1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
ID
11
ID
15~
CABLE-X3P-100 ×1
CABLE-X3P-180 ×2
CABLE-X3P-240 ×2
RAIL BLOCK ×2RAIL BRACKET(LEFT) ×1RAIL BRACKET(RIGHT) ×1
PALM GRIPPER ×2 LINK FRAME(LONG) ×1 LINK FRAME(SHORT) ×1
FR12-H101K ×2 FR12-H104K ×1 FR12-S101K ×1 FR12-S102K ×2
CRANK ARM ×1 FLANGE BUSH ×4
LINK ROD ×2 RUBBER PAD ×2
Parts List
X-SP ×24 DC12-IDLER-CAP ×3DC12-IDLER ×3 DC12-P-BEARING ×3
WB-M2.5×17 ×4
1226
ALL RIGHTS RESERVED.
Copyright ⓒ by ROBOTIS Co., Ltd.
Reproduction and modification of this book in any form or by any means is strictly prohibited without the prior consent or the written
permission from the publisher.
Contents and color may vary from those illustrated.
VER.1913

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Open manipulator x-assembly_guide_ver1913

  • 2. ASSEMBLY MANUAL2 OpenManipulator-X 3 CAUTION 1. Please read the assembly manual carefully. 2. Please check DYNAMIXEL IDs and lengths of cables, and assemble DYNAMIXELs. 3. Please confirm the directions of DYNAMIXELs and the gripper are correct. ID 11 CABLE-240 [DYNAMIXEL ID 11 , ID 15 ] Remove described bolts. [DYNAMIXEL ID 12 , ID 13 , ID 14 ] Pass the cable through hollow back case, DC12-IDLER, DC12-IDLER-CAP and DC12-P-BEARING and connect it into DYNAMIXEL. DYNAMIXEL Preparations(XM430-W350-T) ID 12 ID 14 CABLE-100 ID 13 CABLE-180 ID 15 XM430- W250T ×5 DC12-IDLER -CAP ×3 DC12-IDLER ×3 DC12-P- BEARING ×3 CABLE-X3P-180 ×1 CABLE-X3P-100 ×1 CABLE-X3P-240 ×1
  • 3. ASSEMBLY MANUAL4 OpenManipulator-X 5 1 2 3 PALM GRIPPER ×2 RUBBER PAD ×2 x2 x2 CRANK ARM ×1 NUT-M3 ×2 RAIL BLOCK ×2 LINK ROD ×2 FLANGE BUSH ×2 NUT-M3 ×2 WB-M3×10 ×2 4 x2 WB-M2.5×8 ×8 NUT-M2.5 ×8 Insert NUT-M3 from underneath the CRANK ARM Assemble LINK ROD + RAIL BLOCK and PALM GRIPPER using WB-M2.5x8 and NUT-M2.5 Attach RUBBER PAD to the inner side of the PALM GRIPPER Assemble LINK ROD inthemiddleofthe RAIL BLOCK using FLANGE BUSH and WB-M3x10
  • 4. ASSEMBLY MANUAL6 OpenManipulator-X 7 5 ID 15 RAIL BRACKET(LEFT) ×1 RAIL BRACKET(RIGHT) ×1 X-SP ×4 WB-M2.5×4 ×4 WB-M2.5×12 ×4 WB-M2×4 ×4 6FLANGE BUSH ×1 WB-M3×10 ×1 7FLANGE BUSH ×1 WB-M3×10 ×1 Assemble RAIL BRACKET(RIGHT) to RAIL BRACKET(LEFT) Assemble DYNAMIXEL(ID 15) to RAIL BRACKET(RIGHT) + RAIL BRACKET(LEFT) using WB-M2.5x12 and WB-M2.5x4 Assemble CRANK ARM to the horn of DYNAMIXEL(ID 15) using WB-M2x4 Slide LINK ROD + RAIL BLOCK + PALM GRIPPER into RAIL BRACKET Assemble FLANGE BUSH to CRANK ARM and LINK ROD using WB-M3x10 Horn Align Marking View ID 15 CRANK ARM CRANK ARM FLANGE BUSH XM430- W350T ×1 I D 15
  • 5. ASSEMBLY MANUAL8 OpenManipulator-X 9 8 CABLE-180 FR12-S102K ×1 ID 11 ID 11 WB-M2×3 ×8 CABLE-X3P-180 ×1 9 FHS-M2.5×14 ×4 CABLE-180 CABLE-240 ID 12 ID 11 CABLE-X3P-240 ×1 X-SP ×4 Assemble FR12-S102K and DYNAMIXEL(ID 11) using WB-M2x3 Connect CABLE-X3P-180 to DYNAMIXEL(ID 11) Insert X-SP into the bolt holes of DYNAMIXEL(ID 12) and assemble to FR12-S102K using FHS-M2.5x14 Connect DYNAMIXEL(ID 12) and DYNAMIXEL(ID 11) using CABLE-X3P-180 Connect CABLE-X3P-240 to DYNAMIXEL(ID 11) Horn Align Marking View XM430- W350T ×1 I D 11 XM430- W350T ×1 I D 12
  • 6. ASSEMBLY MANUAL10 OpenManipulator-X 11 10 FR12-H101K ×1 FR12-S101K ×1 LINK FRAME(LONG) ×1 CABLE-240 (DYNAMIXEL ID12) CABLE-180 (DYNAMIXEL ID13) WB-M2.5×6 ×4 NUT-M2.5 ×4 WB-M2.5×8 ×4 11 FR12-S102K ×1FR12-H101K ×1 LINK FRAME(SHORT) ×1 WB-M2.5×6 ×4 NUT-M2.5 ×4 WB-M2.5×8 ×4 Pass CABLE-X3P-240 from DYNAMIXEL(ID 12) through the hole of LINK FRAME(LONG) Assemble FR12-H101K to LINK FRAME(LONG) using WB-M2.5x8 and NUT-M2.5 Assemble LINK FRAME(LONG) to FR12-S101K using WB-M2.5x6 Pass CABLE-X3P-180 from DYNAMIXEL(ID 13) through the hole of LINK FRAME(SHORT) Assemble FR12-H101K to LINK FRAME(SHORT) using WB-M2.5x8 and NUT-M2.5 Assemble LINK FRAME(SHORT) to FR12-S102K to using WB-M2.5x6
  • 7. ASSEMBLY MANUAL12 OpenManipulator-X 13 12 ID 14 ID 13 CABLE-180 WB-M2×3 ×10 FHS-M2.5×14 ×4 13 FR12-H104K ×1 WB-M2.5×17 ×4 X-SP ×4 X-SP ×4 Assemble DYNAMIXEL(ID 13) to FR12-H101K using WB-M2x3 Insert X-SP into the bolt holes of DYNAMIXEL(ID 14) and assemble to FR12-S102K using FHS-M2.5x14 Connect DYNAMIXEL(ID 13) and DYNAMIXEL(ID 14) using CABLE-X3P-180 Connect DYNAMIXEL(ID 14) and DYNAMIXEL(ID 15) using CABLE-X3P-100 Insert X-SP into the bolt holes of DYNAMIXEL(ID 15) and assemble FR12-H104K to Gripper using WB-M2.5x17 Horn Align Marking View ID 13 XM430- W350T ×1 I D 13 XM430- W350T ×1 I D 14 CABLE-100 (DYNAMIXEL ID14)
  • 8. ASSEMBLY MANUAL14 OpenManipulator-X 15 14WB-M2×3 ×10 15 CABLE-240 WB-M2×3 ×10 FHS-M2.5×14 ×4 X-SP ×4 Assemble DYNAMIXEL(ID 14) and Gripper using WB-M2x3 Connect DYNAMIXEL(ID 12) and DYNAMIXEL(ID 13) using CABLE-180 Assemble DYNAMIXEL(ID 12) using WB-M2x3 Assemble DYNAMIXEL(ID 13) using FHS-M2.5x14 through X-SP Horn Align Marking View Horn Align Marking View ID 14 ID 12
  • 9. ASSEMBLY MANUAL16 OpenManipulator-X 17 WB-M2.5×20 ×4 X-SP ×4 Assemble DYNAMIXEL(ID 11) and Base Plate-02 using WB-M2.5x20 Appendix 1 Horn Align Marking View ID 11
  • 10. ASSEMBLY MANUAL18 To prevent substance from getting caught between the DYNAMIXEL and frame, 3D printed optional parts can be attached to OpenManipulator-X. These parts can be downloaded from Thingiverse or Onshape. Please check the QR codes below. Appendix 2 OnshapeThingiverse
  • 11. 1:1 FHS-M2.5×14 ×12 WB-M2.5×12 ×4 WB-M2×4 ×4 WB-M2×3 ×38 WB-M2.5×20 ×4 WB-M2.5×6 ×8 WB-M2.5×4 ×4 WB-M2.5×8 ×16 WB-M3×10 ×4 NUT-M2.5 ×16 NUT-M3 ×4 XM430-W350-T ×5 1:1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ID 11 ID 15~ CABLE-X3P-100 ×1 CABLE-X3P-180 ×2 CABLE-X3P-240 ×2 RAIL BLOCK ×2RAIL BRACKET(LEFT) ×1RAIL BRACKET(RIGHT) ×1 PALM GRIPPER ×2 LINK FRAME(LONG) ×1 LINK FRAME(SHORT) ×1 FR12-H101K ×2 FR12-H104K ×1 FR12-S101K ×1 FR12-S102K ×2 CRANK ARM ×1 FLANGE BUSH ×4 LINK ROD ×2 RUBBER PAD ×2 Parts List X-SP ×24 DC12-IDLER-CAP ×3DC12-IDLER ×3 DC12-P-BEARING ×3 WB-M2.5×17 ×4
  • 12. 1226 ALL RIGHTS RESERVED. Copyright ⓒ by ROBOTIS Co., Ltd. Reproduction and modification of this book in any form or by any means is strictly prohibited without the prior consent or the written permission from the publisher. Contents and color may vary from those illustrated. VER.1913