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Paraffin Blockage Remediation In
A Flexible Flowline
Robert James
Production Engineer
Outline
• Background
• Remediation
• Execution
• Lessons Learned
2
Background
3
Medusa SS#5 Infrastructure
4
Flow Assurance Challenges
• Uninsulated flowline
• Pigging operations unavailable
• Water injection tree
– Limited chemical injection points
• Assumed similar fluid characteristics to offset well
– No down-hole samples obtained
5
Medusa SS#5 Historical
Initial Production
Snubbing Clean-out
Operation
Paraffin Plug In Flowline
6
Flowline Deposition
Bottom-hole
Pressure
Boarding
Pressure
Tubing
Pressure
Subsea
Flowline
Pressure
Time Period Shown: 4 Years
7
Remediation
8
Remediation Options
Paraffin
Deposition
Bullhead
Solvent
Coil Tubing
Cleanout
Snubbing Unit
Cleanout
9
Bullhead Operation
• Pumped 1000 gals of Xylene down flowline from platform
• Impermeable paraffin blockage formed
Subsea
Flowline
Pressure
Boarding
Pressure
Time Period Shown: 5 Months
10
Remediation Options
11
Paraffin
Deposition
Bullhead
Solvent
Paraffin
Blockage
Formed
Coil Tubing
Cleanout
Snubbing Unit
Cleanout
Coil Tubing
• Advantages
– Circulation
– Direct solvent
application to blockage
• Disadvantages
– Potential for stuck work
string
• Tractoring technology in
horizontal section risky
12
Remediation Options
13
Paraffin
Deposition
Bullhead
Solvent
Paraffin
Blockage
Formed
Coil Tubing
Cleanout
High Potential
For Stuck
Work String
Snubbing Unit
Cleanout
Snubbing Unit
• Advantages
– Rotation capability
– Circulation
– Direct solvent
application to blockage
– Proven industry method
• Risks
– Flexible flowline integrity
– Maneuverability of
curvature in flowline
14
Flowline Curvature Risk - Mitigation
15
• Torque and drag modeling shows snubbing unit
capable of operating through bend in flowline.
• Provided parameters while running in hole with work
string.
Solvent Selection
• Solvent Selection:
– Diesel
• HSE
• Disposal
• Cost Effective
– Effectiveness of diesel circulation in question at
lower temperatures
16
Mechanical Remediation
• Pipe in pipe modeling
completed
– Significant heat loss
expected
• Removal of paraffin
using 3” O.D. brass
nozzle
17
Remediation Options
18
Paraffin
Deposition
Bullhead
Solvent
Paraffin
Blockage
Formed
Coil Tubing
Cleanout
High Potential
For Stuck
Work String
Snubbing Unit
Cleanout
Execution

Execution
19
Operations Spread
Snubbing Unit
Circulation/
Flowback
Heated
Tanks
20
Continuous Monitoring
21
• Snubbing parameters:
– Pick Up and Slack Off Weights
– Torque
• Diesel parameters:
– Pour Point
– Viscosity
– Density
Operational Results
Subsea
Flowline
Pressure
Tubing
Pressure
Boarding
Pressure
Time Period Shown: 3 Months
22
Operational Results
23
• Well Test Recorded After Clean-Out
• 1381 BOPD, 1223 MCFD, 213 BWPD
Lessons Learned
• Job Execution
– Accurate modeling
– Multiple remediation options
– Real-time monitoring
• Field Development
– Accurate data acquisition
– Appropriate infrastructure
• Insulation Requirements
• Chemical application
24
Acknowledgements
• David Mayfield
• Alyce Anfang
25
Contact Information
• Robert James
• Murphy Oil Corporation
• Robert_James@murphyoilcorp.com
• 832-319-5443
Questions?

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2015 Deepwater Operations_Murphy_FINAL