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PRODUCT BULLETIN
PC1250LC-8/PC1250-8
Hydraulic Excavators
INTERNAL USE ONLY
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AEPB422-00
Introducing the
PC1250LC-8/PC1250-8
Hydraulic Excavators
Photo may include optional equipment.
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GALEO
Genuine Answers for Land & Environment Optimization
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Komatsu develops and manufactures both construction equipment and
engines in house: equipment since 1931 and diesel engines since 1935.
Supported by such experience, ecot3 technology was developed aiming
for preservation of the Earth's environment (Ecology) and the customer's
productivity (Economy). What makes Komatsu successful is our strong
technological capabilities and powerful performance integrated into
efficient cost-effective machinery.
ecot3
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TABLE OF CONTENTS [No.1]
DESIGN CONCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
MAIN SALES FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
ENVIRONMENT FRIENDLY FEATURES . . . . . . . . . . . . . . . . . . . . . 09
• Komatsu SAA6D170E-5 engine -- EPA and EU emission regulations
certified (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
• Fuel efficient design (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
• Four-level selectable Economy mode (New) . . . . . . . . . . . . . . . . . . 15
• Reduced ambient noise (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY . . . 19
• Two selectable modes to meet work conditions . . . . . . . . . . . . . . . . 19
• Heavy lift mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• Two mode setting for boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• Swing priority mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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TABLE OF CONTENTS [No.2]
RELIABILITY AND DURABILITY FEATURES . . . . . . . . . . . . . . . . 24
• Guards and protectors to prevent undercarriage damage . . . . . . . 24
• Clean and reliable hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . 26
• Fuel pre-filters with water separators (New) . . . . . . . . . . . . . . . . . 27
• Highly reliable electric circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
COMFORTABLE OPERATOR'S ENVIRONMENT . . . . . . . . . . . . . 30
• Large cab -- meets ISO standard . . . . . . . . . . . . . . . . . . . . . . . . .30
• Adjustable suspension-type operator seat . . . . . . . . . . . . . . . . . . 31
• See-through skylight for better upward visibility . . . . . . . . . . . . . . 32
• Cab damper mounting to lower noise and vibration . . . . . . . . . . . 33
• Large-capacity automatic air conditioner . . . . . . . . . . . . . . . . . . . 34
• Low noise cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
• Shockless boom control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• Washable floor mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
• Multi-function color monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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TABLE OF CONTENTS [No.3]
EASY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
• Easy to clean radiator with reversible hydraulic fan (New) . . . . . . . 40
• Single-level maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
• Air-operated greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
• Electric priming pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
• Extended hydraulic oil filter replacement . . . . . . . . . . . . . . . . . . . 44
• EMMS (Equipment Management Monitoring System) . . . . . . . . . . 45
• VHMS (Vehicle Health Monitoring System) . . . . . . . . . . . . . . . . . 47
SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Wide catwalk, large steps and handrails . . . . . . . . . . . . . . . . . . . 48
• Operator Safety Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
• Neutral start with PPC lock solenoid valve . . . . . . . . . . . . . . . . . . 51
• Step light with timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
• Warning light interconnected with horn . . . . . . . . . . . . . . . . . . . . 53
• Slip resistant plates (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
• Global safety design -- meets USA, EU and Japan standards . . . . 55
ATTACHMENTS & OPTIONAL EQUIPMENT . . . . . . . . . . 56
INTERCHANGEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TRANSPORTATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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Improved Environmental Features
1. Tier 3 emission regulations certified (EPA and EU)
• Electronic-controlled EGR system
• 40% reduction in NOX emissions
2. Fuel efficient design
3. Economy-mode four-level setting
4. Reduction of ambient noise
• Electronic-controlled
variable-speed fan
• Large-size hybrid fan
• Low-noise muffler
and muffler sound
insulation cover
Reduction of Operating Cost
1. Fuel pre-filters as standard equipment
2. EMMS/VHMS monitoring systems
3. Easy centralized access for PM and repair.
DESIGN CONCEPT [No.1]
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DESIGN CONCEPT [No.2]
Improved Safety and Maintainability
1. Slip-resistant plates installed
2. Easy cleaning of the cooling unit with fan reverse rotation
3. Wide catwalk, large steps and handrails
4. High-strength pressed steel cab
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Komatsu SAA6D170E-5 engine -- EPA and EU emission
regulations certified (New)
• EPA and EU Tier 3 emission regulations certified
• The world's first electronic-controlled cooled EGR system
(bypass-assist-type with venturi)
ENVIRONMENT FRIENDLY FEATURES [No.1]
Two fuel pre-filters are
newly added, including
water separators
Corrosion resister
Main fuel filter
Engine controller
Large oil pan
Number of oil filters is increased
from 2 to 3
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Komatsu SAA6D170E-5 engine -- EPA and EU emission
regulations certified (New)
ENVIRONMENT FRIENDLY FEATURES [No.2]
Adoption of polyethylene
V belt for alternator and
air conditioning compressor
(Single belt)
Air conditioning compressor
Adoption of auto-tensioner
for belt tension adjustment
EGR piping
Alternator
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Komatsu SAA6D170E-5 engine -- EPA and EU emission
regulations certified (New)
ENVIRONMENT FRIENDLY FEATURES [No.3]
• Komatsu's Cooled EGR System
High-capacity and heavy-duty twin-valve cooled EGR, has high durability
and high reliability
Air cleaner Muffler
Turbocharger
Aftercooler
Venturi
Intake manifold
Engine
Exhaust manifold
EGR
valve
EGR cooler
Bypass valve
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Comparison of engine model and emission regulation
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Engine model –
KOMATSU
SAA6D170E-5
KOMATSU
SAA6D170E-3
CUMMINS
QSK23
Net
kW/rpm
{HP/rpm}
502/1800
{672/1800}
485/1800
{651/1800}
–
Gross
kW/rpm
{HP/rpm}
514/1800
{688/1800}
–
567/1650*
{760/1650}
– Tier 3 Tier 2 Tier 1
* New Hitachi EX1200-5D has been introduced into the market with a significant increase in gross horsepower. The hydraulic absorption
horsepower, however, is not improved since the machine is equipped with same hydraulic components as those for former model
EX1200-5C. Therefore, the machine performances of EX1200-5D may not be improved while the fuel consumption is increased when compared
with the former model.
Horsepower
Emission regulation certification
Komatsu SAA6D170E-5 engine -- EPA and EU emission
regulations certified (New)
ENVIRONMENT FRIENDLY FEATURES [No.4]
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ecology & economy
technology 3
Air-to-air aftercooler contributes
to low fuel consumption and NOX
reduction.
Cooling the high-density intake air
lowers the combustion temperature
and reduces NOX.
ENVIRONMENT FRIENDLY FEATURES [No.5]
Fuel efficient design (New)
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Aftercooler Air-to-air cooled Air-to-air cooled Air-to-air cooled
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ENVIRONMENT FRIENDLY FEATURES [No.6]
Fuel efficient design (New)
Electronic-controlled, hydraulic drive,
variable-speed reversible fan
• Efficient use of engine power, elimination
of parasitic fuel consumption
• Easy cleaning of the cooling unit with fan
reversing function
• Low noise at normal temperatures
(reduction: approx. 2dB)
Hybrid fan
Hydraulic motor for fan drive
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Electronic-controlled,
hydraulic drive,
variable-speed fan
Engine direct drive fan Engine direct drive fan
Fan type
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Four-level selectable Economy mode (New)
If the setting is changed from E0 to E1, E2 and E3, production decreases
but fuel consumption also decreases, resulting in higher fuel efficiency.
ENVIRONMENT FRIENDLY FEATURES [No.7]
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Four-level selectable Economy mode (New)
ENVIRONMENT FRIENDLY FEATURES [No.8]
Operation mode can be selected depending on customer’s
required hourly production to save fuel consumption.
0 2 4 6 8 10 12
P
E0
E1
E2
E3
Mode
Dump cycle(per hour)
100
88
78
73
66
More efficient
Rock loading
Fuel consumption
(Ratio: Power mode=100)
Loading of midsized rocks
into 60 ton trucks.
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Four-level selectable Economy mode (New)
ENVIRONMENT FRIENDLY FEATURES [No.9]
Mode
Fuel
consumption
Productivity
Fuel
consumption
efficiency
P
E0
E1
E2
E3
gal/hr ton/hr ton/gal
GOOD
HIGH
GOOD
4-mode settings for less fuel consumption depending on customer's
operating condition
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Reduced ambient noise (New)
EU stage 2 noise regulation has been met with the standard
specification.
• Electronic-controlled variable-speed fan
• Large-size hybrid fan
• Low-noise muffler with glass-wool inner liner
ENVIRONMENT FRIENDLY FEATURES [No.10]
Low-noise muffler
Hybrid fan
Hydraulic motor
for fan
Model Komatsu Komatsu
Item PC1250-8 PC1250-7
dB(A) 108.4/109.8* 110.4**
* 70% fan speed / Fan max speed ** EU spec
Ambient noise (dynamic sound)
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OUTSTANDING WORK PERFORMANCE AND
PRODUCTIVITY [No.1]
Two selectable modes to meet work conditions
Power mode
Economy mode
Heavy lift mode
Working
Mode
Application
P
Power
mode


Maximum production/power
Fast cycle times
E
(E0, E1, E2, E3)
Economy
mode


Good cycle times
Good fuel economy
Advantage
Swing priority mode
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The lifting force increases by approx. 10%
when Heavy Lift mode is selected
OUTSTANDING WORK PERFORMANCE AND
PRODUCTIVITY [No.2]
Heavy lift mode
Heavy lift mode
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
– Equipped Equipped Not equipped
MPa
(kgf/cm2
)
(PSI)
31.4 to 34.3
(320 to 350)
(4550 to 4980)
31.4 to 34.3
(320 to 350)
(4550 to 4980)
31.4 to 34.3
(320 to 350)
(4550 to 4980)
Increase in lift force % 10 10 10
Heavy lift mode
Hydraulic pressure setting
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Smooth mode
Smooth gathering or scraping-down
work with arm is possible. Boom will raise if
a hard obstruction is encountered.
OUTSTANDING WORK PERFORMANCE AND
PRODUCTIVITY [No.3]
Two mode setting for boom
Two boom setting switch
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Power mode
Boom down force is increased, ditch digging and mass excavation
operation in hard ground are improved.
OUTSTANDING WORK PERFORMANCE AND
PRODUCTIVITY [No.4]
Two mode setting for boom
Two boom setting switch
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
 Equipped Equipped Equipped
Two-mode setting for boom
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Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped Not equipped
Swing priority
The hydraulic flow distribution to the boom hoist and swing circuits are
proportioned to match either a 90° or 180° swing angle to the dump
truck. Boom lift and swing speeds match 90° or 180° loading operation
with the lever operated fully.
OUTSTANDING WORK PERFORMANCE AND
PRODUCTIVITY [No.5]
Swing priority mode
Power distribution Swing angle
OFF Boom > Swing 90°
ON Boom < Swing 180°
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Guards and protectors to prevent undercarriage damage
Full length roller guard (Optional)
RELIABILITY AND DURABILITY FEATURES [No.1]
Full length roller guard (optional)
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Optional Optional Not available
Full length roller guard
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RELIABILITY AND DURABILITY FEATURES [No.2]
Guards and protectors to prevent undercarriage damage
Rock protector (Standard)
The PC1250LC-8 is equipped with rock protectors to protect the travel motors & piping
Rock protector
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped Not available
Rock protector
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• High-pressure in-line filters
• Hydraulic cylinders with metal guard
ring to prevent seizure
• O-ring face seal
RELIABILITY AND DURABILITY FEATURES [No.3]
Clean and reliable hydraulic circuit
In-line filter
Piston O-ring face seal
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped INA
Equipped Equipped INA
Equipped Equipped Equipped
In-line fillter
Metal guard ring
O-ring face seal
Metal guard ring
(Cast iron ring)
Piston ring
Wear ring
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Increased reliability of the fuel system by the removal of contaminants
RELIABILITY AND DURABILITY FEATURES [No.4]
Fuel pre-filters with water separators (New)
Fuel pre-filters
(With water separator function)
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DT-type connector
Heat-resistant wires
Circuit breaker
RELIABILITY AND DURABILITY FEATURES [No.5]
Highly reliable electric circuit
DT connecter Circuit breaker
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped INA
Equipped Equipped INA
Equipped Equipped INA
DT-type connector
Heat-resistant wires
Circuit breaker
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A 12mm (0.47") steel plate + 32mm (1.26") square bar rock protector is
installed to the bottom plate of the arm.
RELIABILITY AND DURABILITY FEATURES [No.6]
Arm with rock protector (Standard with HD and SP arms)
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped (standard) Equipped (standard) Equipped (standard)
Rock protector for arm
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Model Komatsu Komatsu Hitachi Komatsu
Item PC1250-8 PC1250-7 EX1200-5D PC800/850-8
m3
(yd3
) 2.89 (3.78) 2.89 (3.78) INA 2.67 (3.49)
Width mm (ft.in) 1080 (3' 7") 1080 (3' 7") 1100 (3' 7") 990 (3' 3")
Length mm (ft.in) 1800 (5'11") 1800 (5'11") 1915 (6' 3") 1800 (5'11")
Height mm (ft.in) 1710 (5' 7") 1710 (5' 7") 1900 (6' 3") 1665 (5' 6")
Volume
Out side
dimensions
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.1]
Large cab -- meets ISO standard
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Model Komatsu Komatsu
Item PC1250-8 PC1250-7
mm (in) 160 (6.3") 160 (6.3")
mm (in) 180 (7.1") 180 (7.1")
mm (in) 922 (36.2") 922 (36.2")
Seat sliding travel
Console sliding travel
Distance from travel control
lever to seat position
The large cab enables full flat
reclining of the seat back with
headrest.
• Spacious foot space
• Fore-and-aft seat adjustment:
340 mm (13.4")
• Seat is separately adjustable
Adjustable operator seat
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.2]
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The PC1250LC-8 cab is also equipped with a see-through skylight for
better upper view. In addition, a sliding sunshade is installed as standard
to block-out direct sunlight.
See-through skylight for better upward visibility
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.3]
Skylight with a sun shade
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Cab damper mounting to lower noise and vibration
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.4]
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Cab damper type Cab damper type Single-layer viscous
Cab mount
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Pressurized cab with automatic climate-control air conditioner
• With defrost function for better visibility
• Equipped with hot/cool box
Large-capacity air conditioner (Standard)
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.5]
Defroster Hot and cool box
Comparison of air conditioner
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
 Full-auto Full-auto Full-auto
kcal/h 6900 6900 INA
kcal/h 6500 6500 INA
mmAq (inAq) 10 (0.39) 10 (0.39) INA
Type
Pressurized value
Cooling capacity
Heating capacity
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Comparison of noise (at operator's ears)
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
dB 71.4/73.9* 74.2 73.8
Note All the noise values are measured values and not guaranteed
*: 70% fan speed / Max. fan speed
The noise level is described as 73 dB in the label for EU specification machines.
Sound power level
Low noise cab design concept
Use of highly-rigid cab which has excellent sound absorption
characteristics
• Employment of large-size hybrid fan
• Employment of low-noise muffler
• Installation of muffler sound insulation cover
• Employment of hydraulically-driven variable speed fan
• Use of multi-layer viscous cab mounts
• Use of sound absorption padding in upper frame & under cab
Low noise cab
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.6]
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Shockless boom control
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.7]
Reduction in machine vibration and shock
System benefits are:
• Prevention of load spillage from bucket.
• A decrease in operator fatigue leading to improved safety and
productivity.
• One-way check valve in boom return circuit (On/off control in cab)
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped Not equipped
Shockless boom control
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A flanged floor mat is employed so that the inside of the cab can be
washed with water. Since the floor inclines gently toward the cab
door, water is drained easily. Additional water can be drained off
through the draining holes at the front part of the floor under the
mat.
Washable floor mat
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.8]
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Color graphic LCD (Liquid Crystal Display) screen
Multi-function color monitor (1/2)
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.9]
Working mode
Engine coolant
temperature gauge
Buzzer cancel switch
Power mode switch
Economy mode switch
Heavy lift mode switch
Automatic deceleration
selector switch
Travel speed
selector switch
Service meter
Travel speed
Hydraulic oil
temperature gauge
Fuel gauge
Working mode
selector switch
Screen adjustment switch
Maintenance switch
Screen select switch
Windshield wiper
and washer switch
Swing priority
mode switch
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Monitor provides excellent visibility even in bright sunlight.
Multi-function color monitor (2/2)
COMFORTABLE OPERATOR'S ENVIRONMENT
[No.10]
Display under nighttime work (Working light switch is turned ON.)
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Easy to clean radiator with reversible hydraulic fan (New)
EASY MAINTENANCE [No.1]
Hybrid fan
Hydraulic motor for fan drive
Fan is reversed from inside cab via monitor panel
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A walkway is provided in the center of the machine upper structure to
make it possible to carry out inspection of the engine and hydraulic
equipment easily.
Single-level maintenance
EASY MAINTENANCE [No.2]
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Lubrication indicator confirms
greasing is being performed
* Hose reel to reach all grease
points easily.
* PC1250LC-8 grease points are
grouped for easy access,
ensuring complete maintenance.
Air-operated Greasing System (Standard)
EASY MAINTENANCE [No.3]
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Electric
priming
pump switch
EASY MAINTENANCE [No.4]
Electric priming pump
When fuel filters are replaced, recharging of the fuel system can be
performed in a short time and easily with filtered fuel.
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Type of priming pump Electric Manual INA
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New hydraulic oil filter
The replacement interval is increased and
the filter size is reduced by using micro-glass
high-performance filtration material
Extended hydraulic oil filter replacement
EASY MAINTENANCE [No.5]
Conventional
hydraulic oil filter
New
hydraulic oil filter
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Engine oil 500 500 500
Engine oil filter 500 500 500
Hydraulic oil 5000 5000 4000
Hydraulic oil filter 1000 500 500
Fuel filter 500 500 1000
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Display of machine fault codes and condition checks.
EMMS (Equipment Management Monitoring System) (1/2)
EASY MAINTENANCE [No.6]
Display of fault
Machine check function
for troubleshooting
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped Equipped
Equipped Equipped Equipped
Equipped Equipped Equipped
Equipped Equipped Equipped
Display function abnormal condition
Analyzing function of abnormal condition
Maintenance (Filter & oil change interval)
Trouble history memory function
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• Maintenance function
• Maintenance history data memory function
• Trouble data memory function
EMMS (Equipment Management Monitoring System) (2/2)
EASY MAINTENANCE [No.7]
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VHMS (Vehicle Health Monitoring System)
EASY MAINTENANCE [No.8]
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Wide catwalk, large steps and handrails
SAFETY FEATURES [No.1]
Easier, safer operator cab access and maintenance checks.
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Cab side mm (ft.in) 845 (2' 9") 845 (2' 9") 510 (1' 8")
Rear mm (ft.in) 620 (2') 620 (2') INA
Catwalk width
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Strengthened fully pressed
steel cab
The newly designed and reinforced
steel cab is manufactured with a solid
press forming process to attain an
ideal strong frame structure having
high rigidity.
Optional quarry cab has capability to
comply OPG top guard level 2 (FOG)
with bolt-on top guard.
Operator safety design (1/2)
SAFETY FEATURES [No.2]
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Page 50 - 61 PREV MENU
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OPG top guard (optional)
OPG top guard is an available option for quarry cab only.
Operator safety design (2/2)
SAFETY FEATURES [No.3]
OPG top guard
QUIT
Page 51 - 61 PREV MENU
NEXT
Neutral start with PPC lock solenoid valve
SAFETY FEATURES [No.4]
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Equipped Equipped Equipped
Engine neutral start
QUIT
Page 52 - 61 PREV MENU
NEXT
The step light illuminates for approx. 1 minute to allow the operator to
exit the machine safely at night. The light goes out automatically.
Step light with timer
SAFETY FEATURES [No.5]
Model Komatsu Komatsu Hitachi
Item PC1250-8 PC1250-7 EX1200-5D
Available Available Available
Step light with timer
QUIT
Page 53 - 61 PREV MENU
NEXT
Truck operator can be signalled with warning light even if horn cannot be
heard. (Warning light flashes for approx. 5 seconds when horn is sounded.)
Warning light interconnected with horn (Standard)
SAFETY FEATURES [No.6]
QUIT
Page 54 - 61 PREV MENU
NEXT
Spiked type slip resistant steel plates maintain
improved foot traction long term.
Slip resistant plates (New)
SAFETY FEATURES [No.7]
Photo differs from that for PC1250-8.
QUIT
Page 55 - 61 PREV MENU
NEXT
Global safety design -- meets USA, EU and Japan standards
SAFETY FEATURES [No.8]
Cab has capability for
OPG top guard level 2
compliance with optional
bolt-on top guard
Lock lever
This lever locks hydraulic
system to prevent
accidental operation. Since
the engine neutral start
system is utilized, the
engine can start only when
the lock lever is in the
LOCK position.
Tempered green glass
The front glass is
tempered green glass
having high strength.
It also blocks out
ultraviolet rays.
Retractable-type seat belt
The convenient retractable seat
belt holds the operator's body
securely.
Large-sized handrails
The operator can get on
and off the machine safely.
Fan guard and thermal guard
These guards prevent the
operator from touching a hot part
or the fan during inspection of the
engine.
Catwalk
The surface is improved to
prevent operator from
slipping for improved safety.
Oil splash prevention wall (Fire wall)
If a hydraulic leak occurs, the bulkhead
between the pump compartment and
engine compartment prevents the oil
from spraying over hot parts.
Slip resistant plates
Prevents operator
from slipping during
inspection, etc.
QUIT
Page 56 - 61 PREV MENU
NEXT
• Interchangeability of bucket
The buckets of PC1250LC-7 and PC1250LC-8 are interchangeable.
ATTACHMENTS & OPTIONAL EQUIPMENT [No.1]
QUIT
Page 57 - 61 PREV MENU
NEXT
Interchangeability between PC1250LC-8 and PC1250LC-7
INTERCHANGEABILITY [No.1]
Unit (1/3)
Name Interchangeability Reason for non-interchangeability
Engine assembly Not interchangeable
Engine complying with Emissions Regulations EPA Tier 3 and EU Stage 3A is
installed. (SAA6D170-3 to SAA6D170E-5)
Fan Not interchangeable
Electronically controlled hydraulic driven fan is adopted.
Steel fan 1350 mm (4'5") in diameter to Hybrid fan 1450 mm (4'9") in diameter
Fuel tank Not interchangeable Anti-slip plate is added.
Cooling assembly Not interchangeable
Changed due to the installation of the engine complying with Emissions Regulations.
Adoption of large capacity cooling system.
Swing circle Interchangeable
Swing machinery Interchangeable
Final drive, sprocket Interchangeable
Idler Interchangeable
Idler cushion assembly Interchangeable
Track roller, carrier roller Interchangeable
Center frame Interchangeable
Crawler frame Interchangeable
Track shoes Interchangeable
PTO Not interchangeable Change of main shaft with the addition of fan pump.
Revolving frame Not interchangeable
Changed due to the installation of the engine complying with Emissions Regulations.
Adoption of large capacity cooling system.
Counterweight Interchangeable
QUIT
Page 58 - 61 PREV MENU
NEXT
Unit (2/3)
Name Interchangeability Reason for non-interchangeability
Cab Interchangeable
Air conditioner Interchangeable
Operator's seat Interchangeable
Monitor Not interchangeable Addition of level setting function in E mode.
Controller, engine control Not interchangeable CM850 engine controller is installed.
Pump controller Not interchangeable Hydraulic driven fan control is added.
Solenoid valve Interchangeable
Main pump assembly Not interchangeable* Change of pump assembly configuration.
Pilot pump Not interchangeable Change of pump assembly configuration.
Control valve assembly Interchangeable
Swing motor Interchangeable
Travel motor Interchangeable
Center swivel Interchangeable
Hydraulic tank Not interchangeable Anti-slip plates are added.
PPC valve for work equipment Interchangeable
PPC valve for travel Interchangeable
*: Interchangeable from New to Current, but not vice versa.
Interchangeability between PC1250LC-8 and PC1250LC-7
INTERCHANGEABILITY [No.2]
QUIT
Page 59 - 61 PREV MENU
NEXT
Interchangeability between PC1250LC-8 and PC1250LC-7
INTERCHANGEABILITY [No.3]
Unit (3/3)
Name Interchangeability Reason for non-interchangeability
Hydraulic driven fan motor Not interchangeable Newly added.
Boom cylinder Interchangeable
Arm cylinder Interchangeable
Bucket cylinder Interchangeable
Boom assembly Interchangeable
Arm assembly Interchangeable
Bucket assembly Interchangeable Bucket tooth is changed to XS tooth.(Heavy-duty version)
QUIT
Page 60 - 61 PREV MENU
NEXT
Interchangeability between PC1250LC-8 and PC1250LC-7
INTERCHANGEABILITY [No.4]
Consumable parts
Name Interchangeability Reason for non-interchangeability
Engine oil filter Not interchangeable Due to engine change.
Hydraulic oil return filter Not interchangeable Adoption of Eco-white element.
Fuel filter Not interchangeable Change in quentity: from 2 to 1 and filterable particle size; from 5µ to 2µ.
Fuel pre-filter Not interchangeable
Newly added.
Addition of two 10µ filters.
Air cleaner element Interchangeable
Hydraulic hose Not interchangeable Interchangeable except hoses connecting to newly added fan pump and motor.
Bucket tooth Not interchangeable Changed to the XS tooth. (heavy-duty version)
Tooth adapter Not interchangeable Changed to the XS tooth adapter. (heavy-duty version)
Side shroud Interchangeable
Side cutters Interchangeable
QUIT
Page 61 - 61 PREV MENU
NEXT
Posture for transportation
TRANSPORTATION GUIDE
Backhoe
Four-part transportation
(1) Work equipment assembly (3) Undercarriage
(4) Others
(2) Upper structure
Boom
Arm
Bucket
Boom cylinder
Width : 3490 11'5"
Arm cylinder
QUIT
Page 62 - 61 PREV MENU
NEXT

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Komatsu pc1250 8 sales presentation

  • 1. QUIT PRODUCT BULLETIN PC1250LC-8/PC1250-8 Hydraulic Excavators INTERNAL USE ONLY MENU NEXT AEPB422-00 Introducing the PC1250LC-8/PC1250-8 Hydraulic Excavators Photo may include optional equipment.
  • 2. QUIT Page 2 - 61 PREV MENU NEXT GALEO Genuine Answers for Land & Environment Optimization
  • 3. QUIT Page 3 - 61 PREV MENU NEXT Komatsu develops and manufactures both construction equipment and engines in house: equipment since 1931 and diesel engines since 1935. Supported by such experience, ecot3 technology was developed aiming for preservation of the Earth's environment (Ecology) and the customer's productivity (Economy). What makes Komatsu successful is our strong technological capabilities and powerful performance integrated into efficient cost-effective machinery. ecot3
  • 4. QUIT Page 4 - 61 PREV MENU NEXT TABLE OF CONTENTS [No.1] DESIGN CONCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 MAIN SALES FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09 ENVIRONMENT FRIENDLY FEATURES . . . . . . . . . . . . . . . . . . . . . 09 • Komatsu SAA6D170E-5 engine -- EPA and EU emission regulations certified (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09 • Fuel efficient design (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 • Four-level selectable Economy mode (New) . . . . . . . . . . . . . . . . . . 15 • Reduced ambient noise (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY . . . 19 • Two selectable modes to meet work conditions . . . . . . . . . . . . . . . . 19 • Heavy lift mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 • Two mode setting for boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 • Swing priority mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
  • 5. QUIT Page 5 - 61 PREV MENU NEXT TABLE OF CONTENTS [No.2] RELIABILITY AND DURABILITY FEATURES . . . . . . . . . . . . . . . . 24 • Guards and protectors to prevent undercarriage damage . . . . . . . 24 • Clean and reliable hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . 26 • Fuel pre-filters with water separators (New) . . . . . . . . . . . . . . . . . 27 • Highly reliable electric circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 COMFORTABLE OPERATOR'S ENVIRONMENT . . . . . . . . . . . . . 30 • Large cab -- meets ISO standard . . . . . . . . . . . . . . . . . . . . . . . . .30 • Adjustable suspension-type operator seat . . . . . . . . . . . . . . . . . . 31 • See-through skylight for better upward visibility . . . . . . . . . . . . . . 32 • Cab damper mounting to lower noise and vibration . . . . . . . . . . . 33 • Large-capacity automatic air conditioner . . . . . . . . . . . . . . . . . . . 34 • Low noise cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 • Shockless boom control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 • Washable floor mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 • Multi-function color monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
  • 6. QUIT Page 6 - 61 PREV MENU NEXT TABLE OF CONTENTS [No.3] EASY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 • Easy to clean radiator with reversible hydraulic fan (New) . . . . . . . 40 • Single-level maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 • Air-operated greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 • Electric priming pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 • Extended hydraulic oil filter replacement . . . . . . . . . . . . . . . . . . . 44 • EMMS (Equipment Management Monitoring System) . . . . . . . . . . 45 • VHMS (Vehicle Health Monitoring System) . . . . . . . . . . . . . . . . . 47 SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 • Wide catwalk, large steps and handrails . . . . . . . . . . . . . . . . . . . 48 • Operator Safety Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 • Neutral start with PPC lock solenoid valve . . . . . . . . . . . . . . . . . . 51 • Step light with timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 • Warning light interconnected with horn . . . . . . . . . . . . . . . . . . . . 53 • Slip resistant plates (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 • Global safety design -- meets USA, EU and Japan standards . . . . 55 ATTACHMENTS & OPTIONAL EQUIPMENT . . . . . . . . . . 56 INTERCHANGEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 TRANSPORTATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 61
  • 7. QUIT Page 7 - 61 PREV MENU NEXT Improved Environmental Features 1. Tier 3 emission regulations certified (EPA and EU) • Electronic-controlled EGR system • 40% reduction in NOX emissions 2. Fuel efficient design 3. Economy-mode four-level setting 4. Reduction of ambient noise • Electronic-controlled variable-speed fan • Large-size hybrid fan • Low-noise muffler and muffler sound insulation cover Reduction of Operating Cost 1. Fuel pre-filters as standard equipment 2. EMMS/VHMS monitoring systems 3. Easy centralized access for PM and repair. DESIGN CONCEPT [No.1]
  • 8. QUIT Page 8 - 61 PREV MENU NEXT DESIGN CONCEPT [No.2] Improved Safety and Maintainability 1. Slip-resistant plates installed 2. Easy cleaning of the cooling unit with fan reverse rotation 3. Wide catwalk, large steps and handrails 4. High-strength pressed steel cab
  • 9. QUIT Page 9 - 61 PREV MENU NEXT Komatsu SAA6D170E-5 engine -- EPA and EU emission regulations certified (New) • EPA and EU Tier 3 emission regulations certified • The world's first electronic-controlled cooled EGR system (bypass-assist-type with venturi) ENVIRONMENT FRIENDLY FEATURES [No.1] Two fuel pre-filters are newly added, including water separators Corrosion resister Main fuel filter Engine controller Large oil pan Number of oil filters is increased from 2 to 3
  • 10. QUIT Page 10 - 61 PREV MENU NEXT Komatsu SAA6D170E-5 engine -- EPA and EU emission regulations certified (New) ENVIRONMENT FRIENDLY FEATURES [No.2] Adoption of polyethylene V belt for alternator and air conditioning compressor (Single belt) Air conditioning compressor Adoption of auto-tensioner for belt tension adjustment EGR piping Alternator
  • 11. QUIT Page 11 - 61 PREV MENU NEXT Komatsu SAA6D170E-5 engine -- EPA and EU emission regulations certified (New) ENVIRONMENT FRIENDLY FEATURES [No.3] • Komatsu's Cooled EGR System High-capacity and heavy-duty twin-valve cooled EGR, has high durability and high reliability Air cleaner Muffler Turbocharger Aftercooler Venturi Intake manifold Engine Exhaust manifold EGR valve EGR cooler Bypass valve
  • 12. QUIT Page 12 - 61 PREV MENU NEXT Comparison of engine model and emission regulation Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Engine model – KOMATSU SAA6D170E-5 KOMATSU SAA6D170E-3 CUMMINS QSK23 Net kW/rpm {HP/rpm} 502/1800 {672/1800} 485/1800 {651/1800} – Gross kW/rpm {HP/rpm} 514/1800 {688/1800} – 567/1650* {760/1650} – Tier 3 Tier 2 Tier 1 * New Hitachi EX1200-5D has been introduced into the market with a significant increase in gross horsepower. The hydraulic absorption horsepower, however, is not improved since the machine is equipped with same hydraulic components as those for former model EX1200-5C. Therefore, the machine performances of EX1200-5D may not be improved while the fuel consumption is increased when compared with the former model. Horsepower Emission regulation certification Komatsu SAA6D170E-5 engine -- EPA and EU emission regulations certified (New) ENVIRONMENT FRIENDLY FEATURES [No.4]
  • 13. QUIT Page 13 - 61 PREV MENU NEXT ecology & economy technology 3 Air-to-air aftercooler contributes to low fuel consumption and NOX reduction. Cooling the high-density intake air lowers the combustion temperature and reduces NOX. ENVIRONMENT FRIENDLY FEATURES [No.5] Fuel efficient design (New) Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Aftercooler Air-to-air cooled Air-to-air cooled Air-to-air cooled
  • 14. QUIT Page 14 - 61 PREV MENU NEXT ENVIRONMENT FRIENDLY FEATURES [No.6] Fuel efficient design (New) Electronic-controlled, hydraulic drive, variable-speed reversible fan • Efficient use of engine power, elimination of parasitic fuel consumption • Easy cleaning of the cooling unit with fan reversing function • Low noise at normal temperatures (reduction: approx. 2dB) Hybrid fan Hydraulic motor for fan drive Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Electronic-controlled, hydraulic drive, variable-speed fan Engine direct drive fan Engine direct drive fan Fan type
  • 15. QUIT Page 15 - 61 PREV MENU NEXT Four-level selectable Economy mode (New) If the setting is changed from E0 to E1, E2 and E3, production decreases but fuel consumption also decreases, resulting in higher fuel efficiency. ENVIRONMENT FRIENDLY FEATURES [No.7]
  • 16. QUIT Page 16 - 61 PREV MENU NEXT Four-level selectable Economy mode (New) ENVIRONMENT FRIENDLY FEATURES [No.8] Operation mode can be selected depending on customer’s required hourly production to save fuel consumption. 0 2 4 6 8 10 12 P E0 E1 E2 E3 Mode Dump cycle(per hour) 100 88 78 73 66 More efficient Rock loading Fuel consumption (Ratio: Power mode=100) Loading of midsized rocks into 60 ton trucks.
  • 17. QUIT Page 17 - 61 PREV MENU NEXT Four-level selectable Economy mode (New) ENVIRONMENT FRIENDLY FEATURES [No.9] Mode Fuel consumption Productivity Fuel consumption efficiency P E0 E1 E2 E3 gal/hr ton/hr ton/gal GOOD HIGH GOOD 4-mode settings for less fuel consumption depending on customer's operating condition
  • 18. QUIT Page 18 - 61 PREV MENU NEXT Reduced ambient noise (New) EU stage 2 noise regulation has been met with the standard specification. • Electronic-controlled variable-speed fan • Large-size hybrid fan • Low-noise muffler with glass-wool inner liner ENVIRONMENT FRIENDLY FEATURES [No.10] Low-noise muffler Hybrid fan Hydraulic motor for fan Model Komatsu Komatsu Item PC1250-8 PC1250-7 dB(A) 108.4/109.8* 110.4** * 70% fan speed / Fan max speed ** EU spec Ambient noise (dynamic sound)
  • 19. QUIT Page 19 - 61 PREV MENU NEXT OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY [No.1] Two selectable modes to meet work conditions Power mode Economy mode Heavy lift mode Working Mode Application P Power mode   Maximum production/power Fast cycle times E (E0, E1, E2, E3) Economy mode   Good cycle times Good fuel economy Advantage Swing priority mode
  • 20. QUIT Page 20 - 61 PREV MENU NEXT The lifting force increases by approx. 10% when Heavy Lift mode is selected OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY [No.2] Heavy lift mode Heavy lift mode Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D – Equipped Equipped Not equipped MPa (kgf/cm2 ) (PSI) 31.4 to 34.3 (320 to 350) (4550 to 4980) 31.4 to 34.3 (320 to 350) (4550 to 4980) 31.4 to 34.3 (320 to 350) (4550 to 4980) Increase in lift force % 10 10 10 Heavy lift mode Hydraulic pressure setting
  • 21. QUIT Page 21 - 61 PREV MENU NEXT Smooth mode Smooth gathering or scraping-down work with arm is possible. Boom will raise if a hard obstruction is encountered. OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY [No.3] Two mode setting for boom Two boom setting switch
  • 22. QUIT Page 22 - 61 PREV MENU NEXT Power mode Boom down force is increased, ditch digging and mass excavation operation in hard ground are improved. OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY [No.4] Two mode setting for boom Two boom setting switch Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D  Equipped Equipped Equipped Two-mode setting for boom
  • 23. QUIT Page 23 - 61 PREV MENU NEXT Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped Not equipped Swing priority The hydraulic flow distribution to the boom hoist and swing circuits are proportioned to match either a 90° or 180° swing angle to the dump truck. Boom lift and swing speeds match 90° or 180° loading operation with the lever operated fully. OUTSTANDING WORK PERFORMANCE AND PRODUCTIVITY [No.5] Swing priority mode Power distribution Swing angle OFF Boom > Swing 90° ON Boom < Swing 180°
  • 24. QUIT Page 24 - 61 PREV MENU NEXT Guards and protectors to prevent undercarriage damage Full length roller guard (Optional) RELIABILITY AND DURABILITY FEATURES [No.1] Full length roller guard (optional) Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Optional Optional Not available Full length roller guard
  • 25. QUIT Page 25 - 61 PREV MENU NEXT RELIABILITY AND DURABILITY FEATURES [No.2] Guards and protectors to prevent undercarriage damage Rock protector (Standard) The PC1250LC-8 is equipped with rock protectors to protect the travel motors & piping Rock protector Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped Not available Rock protector
  • 26. QUIT Page 26 - 61 PREV MENU NEXT • High-pressure in-line filters • Hydraulic cylinders with metal guard ring to prevent seizure • O-ring face seal RELIABILITY AND DURABILITY FEATURES [No.3] Clean and reliable hydraulic circuit In-line filter Piston O-ring face seal Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped INA Equipped Equipped INA Equipped Equipped Equipped In-line fillter Metal guard ring O-ring face seal Metal guard ring (Cast iron ring) Piston ring Wear ring
  • 27. QUIT Page 27 - 61 PREV MENU NEXT Increased reliability of the fuel system by the removal of contaminants RELIABILITY AND DURABILITY FEATURES [No.4] Fuel pre-filters with water separators (New) Fuel pre-filters (With water separator function)
  • 28. QUIT Page 28 - 61 PREV MENU NEXT DT-type connector Heat-resistant wires Circuit breaker RELIABILITY AND DURABILITY FEATURES [No.5] Highly reliable electric circuit DT connecter Circuit breaker Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped INA Equipped Equipped INA Equipped Equipped INA DT-type connector Heat-resistant wires Circuit breaker
  • 29. QUIT Page 29 - 61 PREV MENU NEXT A 12mm (0.47") steel plate + 32mm (1.26") square bar rock protector is installed to the bottom plate of the arm. RELIABILITY AND DURABILITY FEATURES [No.6] Arm with rock protector (Standard with HD and SP arms) Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped (standard) Equipped (standard) Equipped (standard) Rock protector for arm
  • 30. QUIT Page 30 - 61 PREV MENU NEXT Model Komatsu Komatsu Hitachi Komatsu Item PC1250-8 PC1250-7 EX1200-5D PC800/850-8 m3 (yd3 ) 2.89 (3.78) 2.89 (3.78) INA 2.67 (3.49) Width mm (ft.in) 1080 (3' 7") 1080 (3' 7") 1100 (3' 7") 990 (3' 3") Length mm (ft.in) 1800 (5'11") 1800 (5'11") 1915 (6' 3") 1800 (5'11") Height mm (ft.in) 1710 (5' 7") 1710 (5' 7") 1900 (6' 3") 1665 (5' 6") Volume Out side dimensions COMFORTABLE OPERATOR'S ENVIRONMENT [No.1] Large cab -- meets ISO standard
  • 31. QUIT Page 31 - 61 PREV MENU NEXT Model Komatsu Komatsu Item PC1250-8 PC1250-7 mm (in) 160 (6.3") 160 (6.3") mm (in) 180 (7.1") 180 (7.1") mm (in) 922 (36.2") 922 (36.2") Seat sliding travel Console sliding travel Distance from travel control lever to seat position The large cab enables full flat reclining of the seat back with headrest. • Spacious foot space • Fore-and-aft seat adjustment: 340 mm (13.4") • Seat is separately adjustable Adjustable operator seat COMFORTABLE OPERATOR'S ENVIRONMENT [No.2]
  • 32. QUIT Page 32 - 61 PREV MENU NEXT The PC1250LC-8 cab is also equipped with a see-through skylight for better upper view. In addition, a sliding sunshade is installed as standard to block-out direct sunlight. See-through skylight for better upward visibility COMFORTABLE OPERATOR'S ENVIRONMENT [No.3] Skylight with a sun shade
  • 33. QUIT Page 33 - 61 PREV MENU NEXT Cab damper mounting to lower noise and vibration COMFORTABLE OPERATOR'S ENVIRONMENT [No.4] Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Cab damper type Cab damper type Single-layer viscous Cab mount
  • 34. QUIT Page 34 - 61 PREV MENU NEXT Pressurized cab with automatic climate-control air conditioner • With defrost function for better visibility • Equipped with hot/cool box Large-capacity air conditioner (Standard) COMFORTABLE OPERATOR'S ENVIRONMENT [No.5] Defroster Hot and cool box Comparison of air conditioner Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D  Full-auto Full-auto Full-auto kcal/h 6900 6900 INA kcal/h 6500 6500 INA mmAq (inAq) 10 (0.39) 10 (0.39) INA Type Pressurized value Cooling capacity Heating capacity
  • 35. QUIT Page 35 - 61 PREV MENU NEXT Comparison of noise (at operator's ears) Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D dB 71.4/73.9* 74.2 73.8 Note All the noise values are measured values and not guaranteed *: 70% fan speed / Max. fan speed The noise level is described as 73 dB in the label for EU specification machines. Sound power level Low noise cab design concept Use of highly-rigid cab which has excellent sound absorption characteristics • Employment of large-size hybrid fan • Employment of low-noise muffler • Installation of muffler sound insulation cover • Employment of hydraulically-driven variable speed fan • Use of multi-layer viscous cab mounts • Use of sound absorption padding in upper frame & under cab Low noise cab COMFORTABLE OPERATOR'S ENVIRONMENT [No.6]
  • 36. QUIT Page 36 - 61 PREV MENU NEXT Shockless boom control COMFORTABLE OPERATOR'S ENVIRONMENT [No.7] Reduction in machine vibration and shock System benefits are: • Prevention of load spillage from bucket. • A decrease in operator fatigue leading to improved safety and productivity. • One-way check valve in boom return circuit (On/off control in cab) Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped Not equipped Shockless boom control
  • 37. QUIT Page 37 - 61 PREV MENU NEXT A flanged floor mat is employed so that the inside of the cab can be washed with water. Since the floor inclines gently toward the cab door, water is drained easily. Additional water can be drained off through the draining holes at the front part of the floor under the mat. Washable floor mat COMFORTABLE OPERATOR'S ENVIRONMENT [No.8]
  • 38. QUIT Page 38 - 61 PREV MENU NEXT Color graphic LCD (Liquid Crystal Display) screen Multi-function color monitor (1/2) COMFORTABLE OPERATOR'S ENVIRONMENT [No.9] Working mode Engine coolant temperature gauge Buzzer cancel switch Power mode switch Economy mode switch Heavy lift mode switch Automatic deceleration selector switch Travel speed selector switch Service meter Travel speed Hydraulic oil temperature gauge Fuel gauge Working mode selector switch Screen adjustment switch Maintenance switch Screen select switch Windshield wiper and washer switch Swing priority mode switch
  • 39. QUIT Page 39 - 61 PREV MENU NEXT Monitor provides excellent visibility even in bright sunlight. Multi-function color monitor (2/2) COMFORTABLE OPERATOR'S ENVIRONMENT [No.10] Display under nighttime work (Working light switch is turned ON.)
  • 40. QUIT Page 40 - 61 PREV MENU NEXT Easy to clean radiator with reversible hydraulic fan (New) EASY MAINTENANCE [No.1] Hybrid fan Hydraulic motor for fan drive Fan is reversed from inside cab via monitor panel
  • 41. QUIT Page 41 - 61 PREV MENU NEXT A walkway is provided in the center of the machine upper structure to make it possible to carry out inspection of the engine and hydraulic equipment easily. Single-level maintenance EASY MAINTENANCE [No.2]
  • 42. QUIT Page 42 - 61 PREV MENU NEXT Lubrication indicator confirms greasing is being performed * Hose reel to reach all grease points easily. * PC1250LC-8 grease points are grouped for easy access, ensuring complete maintenance. Air-operated Greasing System (Standard) EASY MAINTENANCE [No.3]
  • 43. QUIT Page 43 - 61 PREV MENU NEXT Electric priming pump switch EASY MAINTENANCE [No.4] Electric priming pump When fuel filters are replaced, recharging of the fuel system can be performed in a short time and easily with filtered fuel. Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Type of priming pump Electric Manual INA
  • 44. QUIT Page 44 - 61 PREV MENU NEXT New hydraulic oil filter The replacement interval is increased and the filter size is reduced by using micro-glass high-performance filtration material Extended hydraulic oil filter replacement EASY MAINTENANCE [No.5] Conventional hydraulic oil filter New hydraulic oil filter Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Engine oil 500 500 500 Engine oil filter 500 500 500 Hydraulic oil 5000 5000 4000 Hydraulic oil filter 1000 500 500 Fuel filter 500 500 1000
  • 45. QUIT Page 45 - 61 PREV MENU NEXT Display of machine fault codes and condition checks. EMMS (Equipment Management Monitoring System) (1/2) EASY MAINTENANCE [No.6] Display of fault Machine check function for troubleshooting Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped Display function abnormal condition Analyzing function of abnormal condition Maintenance (Filter & oil change interval) Trouble history memory function
  • 46. QUIT Page 46 - 61 PREV MENU NEXT • Maintenance function • Maintenance history data memory function • Trouble data memory function EMMS (Equipment Management Monitoring System) (2/2) EASY MAINTENANCE [No.7]
  • 47. QUIT Page 47 - 61 PREV MENU NEXT VHMS (Vehicle Health Monitoring System) EASY MAINTENANCE [No.8]
  • 48. QUIT Page 48 - 61 PREV MENU NEXT Wide catwalk, large steps and handrails SAFETY FEATURES [No.1] Easier, safer operator cab access and maintenance checks. Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Cab side mm (ft.in) 845 (2' 9") 845 (2' 9") 510 (1' 8") Rear mm (ft.in) 620 (2') 620 (2') INA Catwalk width
  • 49. QUIT Page 49 - 61 PREV MENU NEXT Strengthened fully pressed steel cab The newly designed and reinforced steel cab is manufactured with a solid press forming process to attain an ideal strong frame structure having high rigidity. Optional quarry cab has capability to comply OPG top guard level 2 (FOG) with bolt-on top guard. Operator safety design (1/2) SAFETY FEATURES [No.2]
  • 50. QUIT Page 50 - 61 PREV MENU NEXT OPG top guard (optional) OPG top guard is an available option for quarry cab only. Operator safety design (2/2) SAFETY FEATURES [No.3] OPG top guard
  • 51. QUIT Page 51 - 61 PREV MENU NEXT Neutral start with PPC lock solenoid valve SAFETY FEATURES [No.4] Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Equipped Equipped Equipped Engine neutral start
  • 52. QUIT Page 52 - 61 PREV MENU NEXT The step light illuminates for approx. 1 minute to allow the operator to exit the machine safely at night. The light goes out automatically. Step light with timer SAFETY FEATURES [No.5] Model Komatsu Komatsu Hitachi Item PC1250-8 PC1250-7 EX1200-5D Available Available Available Step light with timer
  • 53. QUIT Page 53 - 61 PREV MENU NEXT Truck operator can be signalled with warning light even if horn cannot be heard. (Warning light flashes for approx. 5 seconds when horn is sounded.) Warning light interconnected with horn (Standard) SAFETY FEATURES [No.6]
  • 54. QUIT Page 54 - 61 PREV MENU NEXT Spiked type slip resistant steel plates maintain improved foot traction long term. Slip resistant plates (New) SAFETY FEATURES [No.7] Photo differs from that for PC1250-8.
  • 55. QUIT Page 55 - 61 PREV MENU NEXT Global safety design -- meets USA, EU and Japan standards SAFETY FEATURES [No.8] Cab has capability for OPG top guard level 2 compliance with optional bolt-on top guard Lock lever This lever locks hydraulic system to prevent accidental operation. Since the engine neutral start system is utilized, the engine can start only when the lock lever is in the LOCK position. Tempered green glass The front glass is tempered green glass having high strength. It also blocks out ultraviolet rays. Retractable-type seat belt The convenient retractable seat belt holds the operator's body securely. Large-sized handrails The operator can get on and off the machine safely. Fan guard and thermal guard These guards prevent the operator from touching a hot part or the fan during inspection of the engine. Catwalk The surface is improved to prevent operator from slipping for improved safety. Oil splash prevention wall (Fire wall) If a hydraulic leak occurs, the bulkhead between the pump compartment and engine compartment prevents the oil from spraying over hot parts. Slip resistant plates Prevents operator from slipping during inspection, etc.
  • 56. QUIT Page 56 - 61 PREV MENU NEXT • Interchangeability of bucket The buckets of PC1250LC-7 and PC1250LC-8 are interchangeable. ATTACHMENTS & OPTIONAL EQUIPMENT [No.1]
  • 57. QUIT Page 57 - 61 PREV MENU NEXT Interchangeability between PC1250LC-8 and PC1250LC-7 INTERCHANGEABILITY [No.1] Unit (1/3) Name Interchangeability Reason for non-interchangeability Engine assembly Not interchangeable Engine complying with Emissions Regulations EPA Tier 3 and EU Stage 3A is installed. (SAA6D170-3 to SAA6D170E-5) Fan Not interchangeable Electronically controlled hydraulic driven fan is adopted. Steel fan 1350 mm (4'5") in diameter to Hybrid fan 1450 mm (4'9") in diameter Fuel tank Not interchangeable Anti-slip plate is added. Cooling assembly Not interchangeable Changed due to the installation of the engine complying with Emissions Regulations. Adoption of large capacity cooling system. Swing circle Interchangeable Swing machinery Interchangeable Final drive, sprocket Interchangeable Idler Interchangeable Idler cushion assembly Interchangeable Track roller, carrier roller Interchangeable Center frame Interchangeable Crawler frame Interchangeable Track shoes Interchangeable PTO Not interchangeable Change of main shaft with the addition of fan pump. Revolving frame Not interchangeable Changed due to the installation of the engine complying with Emissions Regulations. Adoption of large capacity cooling system. Counterweight Interchangeable
  • 58. QUIT Page 58 - 61 PREV MENU NEXT Unit (2/3) Name Interchangeability Reason for non-interchangeability Cab Interchangeable Air conditioner Interchangeable Operator's seat Interchangeable Monitor Not interchangeable Addition of level setting function in E mode. Controller, engine control Not interchangeable CM850 engine controller is installed. Pump controller Not interchangeable Hydraulic driven fan control is added. Solenoid valve Interchangeable Main pump assembly Not interchangeable* Change of pump assembly configuration. Pilot pump Not interchangeable Change of pump assembly configuration. Control valve assembly Interchangeable Swing motor Interchangeable Travel motor Interchangeable Center swivel Interchangeable Hydraulic tank Not interchangeable Anti-slip plates are added. PPC valve for work equipment Interchangeable PPC valve for travel Interchangeable *: Interchangeable from New to Current, but not vice versa. Interchangeability between PC1250LC-8 and PC1250LC-7 INTERCHANGEABILITY [No.2]
  • 59. QUIT Page 59 - 61 PREV MENU NEXT Interchangeability between PC1250LC-8 and PC1250LC-7 INTERCHANGEABILITY [No.3] Unit (3/3) Name Interchangeability Reason for non-interchangeability Hydraulic driven fan motor Not interchangeable Newly added. Boom cylinder Interchangeable Arm cylinder Interchangeable Bucket cylinder Interchangeable Boom assembly Interchangeable Arm assembly Interchangeable Bucket assembly Interchangeable Bucket tooth is changed to XS tooth.(Heavy-duty version)
  • 60. QUIT Page 60 - 61 PREV MENU NEXT Interchangeability between PC1250LC-8 and PC1250LC-7 INTERCHANGEABILITY [No.4] Consumable parts Name Interchangeability Reason for non-interchangeability Engine oil filter Not interchangeable Due to engine change. Hydraulic oil return filter Not interchangeable Adoption of Eco-white element. Fuel filter Not interchangeable Change in quentity: from 2 to 1 and filterable particle size; from 5µ to 2µ. Fuel pre-filter Not interchangeable Newly added. Addition of two 10µ filters. Air cleaner element Interchangeable Hydraulic hose Not interchangeable Interchangeable except hoses connecting to newly added fan pump and motor. Bucket tooth Not interchangeable Changed to the XS tooth. (heavy-duty version) Tooth adapter Not interchangeable Changed to the XS tooth adapter. (heavy-duty version) Side shroud Interchangeable Side cutters Interchangeable
  • 61. QUIT Page 61 - 61 PREV MENU NEXT Posture for transportation TRANSPORTATION GUIDE Backhoe Four-part transportation (1) Work equipment assembly (3) Undercarriage (4) Others (2) Upper structure Boom Arm Bucket Boom cylinder Width : 3490 11'5" Arm cylinder
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