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Sustainability. Does it pay?
Ramon Arratia, Sustainability Director, EMEAI.
Who we are
• The inventors of carpet tiles

• Worldwide leader in modular flooring

• Turnover $1 billion USD

• 3500 employees worldwide

• A global spread of manufacturing

 and sales offices
‘One day people like will go to jail’
Ray Anderson, chairman and founder, Interface.
Our results so far (Dec 2009)
– 80% reduction in waste sent to landfill since 1996 per unit of production
– Water intake in manufacturing is down 80% since 1996 per unit of production
– Total energy use down by 43% since 1996 per unit of production
– Non-renewable energy is down by 60% since 1996 per unit of production
– Actual reduction of Interface GHG emissions by 44% from baseline 1996
– 30% of global energy is from renewable sources
– 36% of total raw materials are recycled or bio-based materials
– Cumulative avoided waste costs totalling $433 million since 1994
– All factories in Europe operate on 100% renewable electricity
– 99.7% of the products sold in Europe were manufactured in Europe
Does it pay?
         1. Efficiency.
         – the $433 million question
         2. Innovation.
         – expanding to adjacent markets
         3. Reputation.
         – most admired company by sustainability experts
         4. People.
         – would you like to work for a carpet company?
         5. The future competitive advantage.
         – a closed loop system
Does it pay?
         1. Efficiency.
         – the $433 million question
         2. Innovation.
         – expanding to adjacent markets
         3. Reputation.
         – most admired company by sustainability experts
         4. People.
         – would you like to work for a carpet company?
         5. The future competitive advantage.
         – a closed loop system
$433 Million in Avoided
Waste Costs, Globally
Eliminate waste.
Ultrasonic Cutting
Machine




                     • Cutting waste is reduced by 80%
                     • Saves 310 tonnes waste
Eliminate waste.
Ultrasonic Cutting Machine
Does it pay?
         1. Efficiency.
         – the $433 million question
         2. Innovation.
         – expanding to adjacent markets
         3. Reputation.
         – most admired company by sustainability experts
         4. People.
         – would you like to work for a carpet company?
         5. The future competitive advantage.
         – a closed loop system
LCA. Sustainable innovation starts with data




      68%                               9%                              8%                                8%     7%
     Raw                         Interface                         Interface                         Use &       End
   Materials                   Manufacturing                    Transportation                    Maintenance   of Life

   The calculations are based on a 700 g carpet tile made with PA6.6 and InterfaceFLOR’s Graphlex®
   backing with the following assumptions: landfilling at end-of-life, no green energy use in the lifecycle,
   and a product lifetime (use) of 10 years.
LCA. Sustainable innovation starts with data

                                                          45% Yarn


          68%                                             11% Backing Compound
                                                          6%     Glassfleece and Tufting Carrier
                                                          4%     Precoat Bonding Layer
                                                          1%     Packing
                                                          1%     Raw Material Transport
        Raw
      Materials

      Based on InterfaceFLOR’s Sustainability Index for Heuga 580 with the following assumptions:
      end of life landfill, no green energy, lifetime 10 years. Interface’s Sustainability Index is based
      on LCA using GABI 4 database. GHG emissions, embodied energy and toxicity each account
      for 1/3 to the overall index.
So what to do to reduce the impact?




     REDUCE       RECYCLE           INVENT A
    THE YARN      THE YARN         NEW YARN



   Less is more   Close the loop    Low-impact
     principle                      alternative
LESS IS MORE:
Flatworks Product Category

                        – 50% less yarn
                        – Same performance
                        – Between hard floor and carpet
                        – Appealing to non-carpet markets
                        – Patented technique
7m m2 sold since launch in 2000.   14% of Total Sales.
How would nature
Design a carpet tile?
Average installation waste for carpet
For a rectangular building before walls installed         after walls
Broadloom 400 cm                     8-12 %                          12-15%
Broadloom 200 cm                     7-10 %                          10-12%
Monolithic tiles                     3%                              3-4%
Ashlar/brick tiles                   3-5%                            4-5%

Random designs                       1-2%                            1-2%              Typical broadloom
                                                                                    installation waste: 8-12%
For a round or triangular building
Broadloom 400 cm                     20-25%                          25-30 %
Broadloom 200 cm                     17-23%                          23-27%
Monolithic tiles                     3-5%                            4-5%
                                                                                    Random tiles installation
Ashlar/brick                         4-6%                            5-6%                waste: 1.5%

Random designs                       1-2 %                           1-2%
                              Source: InterfaceFLOR sales team in the Netherlands
6m m2 sold since launch in 2001. 11% of Total Sales.
Innovation. Substituting adhesives. TacTiles




                     2009: shipped 16.1m TacTiles
                        (enough to install 4m sqm)
                                   Figures from InterfaceFLOR US
Aviation market
– Airplane carpet is replaced every
  three to twelve months and sent right
  to the landfill.
– Weights almost 3 times less than
  a normal US carpet tile
– light weight
– vertical burn characteristics
– smoke density
– smoke toxicity
Innovation.
Being the Magnet for Ideas.
Does it pay?
         1. Efficiency.
         – the $433 million question
         2. Innovation.
         – expanding to adjacent markets
         3. Reputation.
         – most admired company by sustainability experts
         4. People.
         – would you like to work for a carpet company?
         5. The future competitive advantage.
         – a closed loop system
Does it pay?
         1. Efficiency.
         – the $433 million question
         2. Innovation.
         – expanding to adjacent markets
         3. Reputation.
         – most admired company by sustainability experts
         4. People.
         – would you like to work for a carpet company?
         5. The future competitive advantage.
         – a closed loop system
Does it pay?
         1. Efficiency.
         – the $433 million question
         2. Innovation.
         – expanding to adjacent markets
         3. Reputation.
         – most admired company by sustainability experts
         4. People.
         – would you like to work for a carpet company?
         5. The future competitive advantage.
         – a closed loop system
Closing the Loop
This is not waste, it’s raw material…
Closing the Loop. Re-Entry 2.0 process
N ylon feed prices
                             3000                                                                                                                                                                                                90

                                                                                                                                                                                                                                 80
                             2500
                                                                                                                                                                                                                                 70
European chip prices (€/T)




                             2000                                                                                                                                                                                                60

                                                                                                                                                                                                                                 50
                             1500
                                                                                                                                                                                                                                 40

                             1000                                                                                                                                                                                                30

                                                                                                                                                                                                                                 20
                              500                                                                                                                  P A 6 chip, E u (€/T)                  P A 6,6 chip, E u (€/T)

                                                                                                                                                                                                                                 10
                                                                                                                                                   B rent crude ($/bl)


                                0                                                                                                                                                                                                0
                                    Jan-   Feb-   Mar-   A pr-   May -   Jun-   Jul-   A ug-   Sep-   Oc t-   Nov -   Dec -   Jan-   Feb-   Mar-   A pr-   May -   Jun-    Jul-   A ug-    Sep-   Oc t-   Nov -   Dec -   Jan-
                                     09     09     09     09      09      09     09     09      09     09      09      09      10     10     10     10      10      10      10     10       10     10      10      10      11
JUST THE FACTS



Thanks for your patience!
Ramon Arratia
Sustainability Director
InterfaceFLOR EMEAI

•    Mobile +44 77366 58399
•    ramon.arratia@interfaceflor.eu
•    www.interfaceflor.eu
•    BLOG http://www.interfaceflorcutthefluff.com/
•    http://twitter.com/RamonArratia

Download this presentation @ scribd.com/RamonArratia

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Does sustainability pay off

  • 1. Sustainability. Does it pay? Ramon Arratia, Sustainability Director, EMEAI.
  • 2. Who we are • The inventors of carpet tiles • Worldwide leader in modular flooring • Turnover $1 billion USD • 3500 employees worldwide • A global spread of manufacturing and sales offices
  • 3. ‘One day people like will go to jail’ Ray Anderson, chairman and founder, Interface.
  • 4.
  • 5. Our results so far (Dec 2009) – 80% reduction in waste sent to landfill since 1996 per unit of production – Water intake in manufacturing is down 80% since 1996 per unit of production – Total energy use down by 43% since 1996 per unit of production – Non-renewable energy is down by 60% since 1996 per unit of production – Actual reduction of Interface GHG emissions by 44% from baseline 1996 – 30% of global energy is from renewable sources – 36% of total raw materials are recycled or bio-based materials – Cumulative avoided waste costs totalling $433 million since 1994 – All factories in Europe operate on 100% renewable electricity – 99.7% of the products sold in Europe were manufactured in Europe
  • 6. Does it pay? 1. Efficiency. – the $433 million question 2. Innovation. – expanding to adjacent markets 3. Reputation. – most admired company by sustainability experts 4. People. – would you like to work for a carpet company? 5. The future competitive advantage. – a closed loop system
  • 7. Does it pay? 1. Efficiency. – the $433 million question 2. Innovation. – expanding to adjacent markets 3. Reputation. – most admired company by sustainability experts 4. People. – would you like to work for a carpet company? 5. The future competitive advantage. – a closed loop system
  • 8. $433 Million in Avoided Waste Costs, Globally
  • 9. Eliminate waste. Ultrasonic Cutting Machine • Cutting waste is reduced by 80% • Saves 310 tonnes waste
  • 11. Does it pay? 1. Efficiency. – the $433 million question 2. Innovation. – expanding to adjacent markets 3. Reputation. – most admired company by sustainability experts 4. People. – would you like to work for a carpet company? 5. The future competitive advantage. – a closed loop system
  • 12. LCA. Sustainable innovation starts with data 68% 9% 8% 8% 7% Raw Interface Interface Use & End Materials Manufacturing Transportation Maintenance of Life The calculations are based on a 700 g carpet tile made with PA6.6 and InterfaceFLOR’s Graphlex® backing with the following assumptions: landfilling at end-of-life, no green energy use in the lifecycle, and a product lifetime (use) of 10 years.
  • 13. LCA. Sustainable innovation starts with data 45% Yarn 68% 11% Backing Compound 6% Glassfleece and Tufting Carrier 4% Precoat Bonding Layer 1% Packing 1% Raw Material Transport Raw Materials Based on InterfaceFLOR’s Sustainability Index for Heuga 580 with the following assumptions: end of life landfill, no green energy, lifetime 10 years. Interface’s Sustainability Index is based on LCA using GABI 4 database. GHG emissions, embodied energy and toxicity each account for 1/3 to the overall index.
  • 14. So what to do to reduce the impact? REDUCE RECYCLE INVENT A THE YARN THE YARN NEW YARN Less is more Close the loop Low-impact principle alternative
  • 15. LESS IS MORE: Flatworks Product Category – 50% less yarn – Same performance – Between hard floor and carpet – Appealing to non-carpet markets – Patented technique
  • 16. 7m m2 sold since launch in 2000. 14% of Total Sales.
  • 17. How would nature Design a carpet tile?
  • 18.
  • 19. Average installation waste for carpet For a rectangular building before walls installed after walls Broadloom 400 cm 8-12 % 12-15% Broadloom 200 cm 7-10 % 10-12% Monolithic tiles 3% 3-4% Ashlar/brick tiles 3-5% 4-5% Random designs 1-2% 1-2% Typical broadloom installation waste: 8-12% For a round or triangular building Broadloom 400 cm 20-25% 25-30 % Broadloom 200 cm 17-23% 23-27% Monolithic tiles 3-5% 4-5% Random tiles installation Ashlar/brick 4-6% 5-6% waste: 1.5% Random designs 1-2 % 1-2% Source: InterfaceFLOR sales team in the Netherlands
  • 20. 6m m2 sold since launch in 2001. 11% of Total Sales.
  • 21. Innovation. Substituting adhesives. TacTiles 2009: shipped 16.1m TacTiles (enough to install 4m sqm) Figures from InterfaceFLOR US
  • 22. Aviation market – Airplane carpet is replaced every three to twelve months and sent right to the landfill. – Weights almost 3 times less than a normal US carpet tile – light weight – vertical burn characteristics – smoke density – smoke toxicity
  • 24. Does it pay? 1. Efficiency. – the $433 million question 2. Innovation. – expanding to adjacent markets 3. Reputation. – most admired company by sustainability experts 4. People. – would you like to work for a carpet company? 5. The future competitive advantage. – a closed loop system
  • 25. Does it pay? 1. Efficiency. – the $433 million question 2. Innovation. – expanding to adjacent markets 3. Reputation. – most admired company by sustainability experts 4. People. – would you like to work for a carpet company? 5. The future competitive advantage. – a closed loop system
  • 26.
  • 27. Does it pay? 1. Efficiency. – the $433 million question 2. Innovation. – expanding to adjacent markets 3. Reputation. – most admired company by sustainability experts 4. People. – would you like to work for a carpet company? 5. The future competitive advantage. – a closed loop system
  • 29. This is not waste, it’s raw material…
  • 30. Closing the Loop. Re-Entry 2.0 process
  • 31. N ylon feed prices 3000 90 80 2500 70 European chip prices (€/T) 2000 60 50 1500 40 1000 30 20 500 P A 6 chip, E u (€/T) P A 6,6 chip, E u (€/T) 10 B rent crude ($/bl) 0 0 Jan- Feb- Mar- A pr- May - Jun- Jul- A ug- Sep- Oc t- Nov - Dec - Jan- Feb- Mar- A pr- May - Jun- Jul- A ug- Sep- Oc t- Nov - Dec - Jan- 09 09 09 09 09 09 09 09 09 09 09 09 10 10 10 10 10 10 10 10 10 10 10 10 11
  • 32. JUST THE FACTS Thanks for your patience! Ramon Arratia Sustainability Director InterfaceFLOR EMEAI • Mobile +44 77366 58399 • ramon.arratia@interfaceflor.eu • www.interfaceflor.eu • BLOG http://www.interfaceflorcutthefluff.com/ • http://twitter.com/RamonArratia Download this presentation @ scribd.com/RamonArratia