1) The document discusses Corrective Action and Preventive Action (CAPA), which is a system used to eliminate causes of non-conforming products and prevent future issues.
2) It describes the CAPA process, components of corrective action, tools for root cause analysis like fishbone diagrams and FMEA, and quality data sources used for CAPA.
3) The presentation provides an overview of CAPA for a pharmaceutical quality assurance seminar.
1. RIPER
AUTONOMOUS
NAAC &
NBA (UG)
SIRO- DSIR
Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 1
(Corrective Action Preventive Action)
A Seminar as a part of curricular requirement
for I year M. Pharm I semester
Presented by
V.NABI RASOOL. (20L81S0401).
Department of Pharmaceutical Quality Assurance.
Under the guidance/Mentorship of
Dr.Nawaz mohammed, M pharm ,PhD.,
Associate professor of
Pharmaceutical Quality assurance department
CAPA
2. RIPER
AUTONOMOUS
NAAC &
NBA (UG)
SIRO- DSIR
Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 2
S.NO CONTENT
1 Introduction
2 Non conformance control steps
3 Components of corrective action
4 CAPA process
5 Tools for ascertaining root cause
6 Quality data source of CAPA
7
Communication components of CAPA
8 References
Content Table
3. RIPER
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NAAC &
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 3
Corrective Action and Preventive Action (CAPA) is a
system of quality procedures required to eliminate the
cause of an existing Non-Conformity and also to
prevent the recurrence of non-conforming products,
processes and other quality problems.
WHAT IS CAPA…?
4. RIPER
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 4
Non-Conformance control steps:
Non-conformance
control steps
Take remedial
action
Identify
non
conforming
items
Move items
away from work
area
Decide
what
should be
done
5. RIPER
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 5
• Corrective Action: To identify and eliminate the
causes of existing non-conforming product
and other quality problems.
• Preventive Action: To identify and eliminate the
causes of potential non-conforming and other
quality problems
Terminology
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 6
Components of Corrective Action
Collect and analyse data
Investigate and Identify Root cause
Implement the correct solution
Verify or Validate effectiveness
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 7
CAPA Process
Identification
Impact / Risk Management
Immediate Action
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 8
Tools for Ascertaining root cause
• Include the following:
1. The five whys, a simplistic approach exhausting the question
“why?”
2. Fishbone diagram, a cause and effect diagram also known as the
Ishikawa diagram
3. Pareto analysis, the 80/20 rule premised on a predefined database of
known problems
4. Fault tree analysis, a quantitative diagram used to identify possible
system failures
5. Failure modes and effects analysis(FMEA), which lists all potential
failure modes and the potential consequences associated with each
failure mode
9. RIPER
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NAAC &
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SIRO- DSIR
Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 9
Use 5 whys to get to
the root cause of
problem
Correcting a
symptom is a
wastes of
resources
Identify root cause
to gets rid of
problems
permanently
Watch out for
intentional and
unintentional bias
Spend time finding
the right person to
answer your
questions
Be careful not to rely
only on the 5 whys
for critical problems
FIVE WHY’S KEY POINTS
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 10
To draw the diagram, first list the problems or issue to
be studied in the head of the fish
Label each bone of the fish. The major categories
typically used are:
Fishbone Diagram
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Pareto charts
In the pareto chart, the lengths of the bars represent
frequency or cost, and are arranged with longest bars
on the left and the shortest to the right. In this way
the chart visually depicts which situations are more
significant
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When there are many problems or causes and you
want to focus on the most significant
When analysing data about the frequency of
problems or causes in a process
When analysing broad causes by looking at their
specific components
When communicating with others about your data
When to use pareto chart
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K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 13
The main advantage of Pareto charts are that they
are easy to understand as well as to present
Many managers prefer to see an analysis that is
easy to represent and understand and a Pareto chart
is strong tool for that
Advantages of pareto chart
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Fault Tree Analysis (FTA) was first introduced by Bell Laboratories
and is one of the most widely used methods in system:
• - Reliability
• - Maintainability
• - Safety Analysis
The main purpose of FTA is to help in identify potential causes of
system failures before the failures actually occurs
It can also be used to evaluate the probability of the top event using
analytical or statistical methods
Fault Tree Analysis (FTA)
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FTA focusses on the judgement of experts from various disciplines
Both agreements and differences in opinion on the inputs and
importance are accounted
Members are not likely to feel threatened, due to the focus on how
the system operates, not personnel
Graphic description clearly communicates the possible causes of
failure
Advantages of FTA
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FMEA is a step by step approach for identifying all possible failures
in
- Design
- Manufacturing
- or final product or service
“Failures” are any errors or defects, especially ones that affect the
customer, and can be potential or actual
“Failure modes” means the ways, or modes, in which something
might fail
“Effects analysis” refers to studying the consequences, or effects, of
those failure
Failure Modes and Effects Analysis
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Failure can be represented by Risk Priority Number (RPN)
RPN ranked as follows:
• RPN = (Potential Severity)×(Likelihood of
Occurrence)×(Ability to Detect)
For all numerical weights, a common industry standard is 1 to 5
scale. For Likelihood of occurrence, example use of 1 represents
“PRACTICALLY IMPOSSIBLE” and 5 represents “OCCURS
FREQUENTLY”
When applying FMEA, the high priority failures identified by higher
RPN’S are examined first. For the failure, a root cause is identified
and a corrective action is developed to eliminate the root cause
Analysing failure effects through FMEA
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Stimulates open communication of potential failures and their
outcomes
Requires that all known or suspected potential failures be
considered
Ranks failures according to risk
Results in actions to reduce failure
Results in actions to reduce risk
Includes a follow up system and re-evaluation of potential failures
that favors continual improvement
Advantages of FMEA
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K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 19
Quality data sources of CAPA
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 20
Communications components of CAPA
21. RIPER
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Raghavendra Institute of Pharmaceutical Education and Research - Autonomous
K.R.Palli Cross, Chiyyedu, Anantapuramu, A. P- 515721 21
• https://www.fda.gov/corrective-and-preventive-actions-capa
• https://learnaboutgmp.com/good-manufacturing-practices-
cgmp/an-introduction-to-correction-and-preventive-actions-capa/
• https://quality-one.com/capa/
References
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