MI2015 Industry seminar. Mr. Kari Kemppi, Director, Kemppi Ltd.

1. Kemppi ARC System 3 – KAS 3
Stop guessing and start knowing.
Kari Kemppi

2. Agenda
• Kemppi
• Introduction of Kemppi ARC System 3
• Why KAS 3?
• KAS 3 Benefits
• Reference Case: Outotec
• Q&A
2

3. Executive
Chairman of the
Board
Mrs. Teresa
Kemppi-Vasama
This is Kemppi
Private
family-owned
company
Established
1949
Headquarters
in Lahti,
Finland
Global revenue
114 MEUR
(2014)
16
subsidiaries
globally
649 people in
16 different
countries
CEO
Mr. Anssi
Rantasalo
Parent company:
Kemppi Group
Oy
Executive
Chairman of
the Board
Mr. Antti
Kemppi

4. Kemppi offices
Partners
Global network

5. Equipment of different technology levels

6. DatePresenter Name / Event Name6

7. Quality & productivity requirements increasing
- How much do we really know about quality of welding?
http://www.nytimes.com

8. Sport hall in Järvenpää 2010

9. A container ship MOL Comfort built 2008

10. Liberty ships in the 1940’s

11. Quality, productivity and traceability in every
phase of Welding Production Process
Production
Management
Welding
Production
Verification
Project
Configuration
Production
Documentation

12. Automated data collection &
documentation
Kemppi ARC System
Cloud/local
Welding coordinator’s tool:
• Communication and deviations
• Reporting and quality
management.
Welder’s tool:
Smart Reader
ARC-Q
Barcodes
• Welder ID
• WPS ID
• Consumable ID
• Weld/Project ID

13. Welder ID
WPS used
Weld ID
Filler used
Welding
equipment
used
Date welded
Time welded
More to
come...
Work Order Prod.
[Issued/Released]
- Weld preference
- Project
- Drawing
- ……..
Kemppi ARC System 3 toolbox
Smart-Reader
(Base) ARC-PQ ARC-PM
ARC-Q
ARC-WP
WPS [Signed]
Welder [Save]
Qualification [Signed]
Filler [Save]
Gas [Save]

14. Kemppi ARC System 3
Multiple site management solution
• Provides information to
ensure your subcontractors
are following your welding
quality requirements.
• Decreases need of quality
audits
• Real time welding effiency
reports for cost follow-up.

15. Documentation with one touch of a button

16. KAS Benefits

17. Whole welding network, monitored,
documented and controlled

18. Collected data guarantees traceability
4
3
Complete!
1
2
Complete!
defect

19. 19
Like to save on documenting costs? 113 502
No. of welds per year
Time spent collecting chalk marks & saving data 4 min/weld
Making annually 7 567 hours  5 full time workers per year
Costing annually 250 000 €
With Kemppi ARC System
Time spent collecting chalk marks & saving data 0 min/weld
Meaning 0 hours, or 0 days, or 0 weeks, 0 € a year

20. Transparency decreases repairs
by 50%
Traditional
Kemppi
solutions
50%

21. 21
Like to save on repair costs?
400 €*
4 %NDT documented failure rate
4 540Repairs per year
113 502Welds per year
2 270
2 %
1 816 000 €Cost of repairs per year 908 000 €
Annual saving
908 000 €
A welding production example:
Cost of one repair
Before Kemppi ARC System After Kemppi ARC System
* Based on Cost calculation by P. Jernström 2015

22. Automated documentation decreases
delivery time by months
Time
Documentation
Point of delivery,
Kemppi solutions
Point of delivery,
Traditional
Welding production Documentation
Welding production €
€
Kemppi
solution
Traditional
solution

23. 23
Like to save on project documentation? 20
No. of projects per year
Time spent for a project documentation, 1500 pages 4 weeks
…meaning 80 weeks a year
…costing 77 000 € a year
With Kemppi ARC System
Time spent for a project documentation, 1500 pages
15 mins
…meaning 1.25 hours a year
…costing 35 € a year
• collect welders' & qualifications
• collect WPSs
• collect NDT reports
• non-conformative reports
• collect weld-specific info
• print all
76 965 €
Save

24. KAS 3
Reference Case: Outotec
24

25. 25

26. KAS 3
Q&A
26

27. THANK YOU