SlideShare a Scribd company logo
1 of 11
Premises
Any building used in manufacturing, processing, packaging or holding of
drugs products will take place
 Principle works:-
Premises must be located ,designed, constructed adapted and maintained for
the operation
Aim /objective
 Minimise risk of error
 Avoid cross-contamination build-up of the dirt and dust
 Avoid any adverse effect on the quality of the products
 Permit effective cleaning
 Permit effective maintenance
Premises
 Location & layout
 Sanitation
 Maintenance
 Contamination control
 Environmental control
 Utilities
 Design & construction
Following Factors are considered
• General requirements
• Ancillary areas
• Storage areas
• Weighing areas
• Production areas
• Quality control areas
 Clean room & strategy
 Sanitation of SterileAreas
 Sanitation
 Maintenance Maintenance of SterileAreas
 Cleanliness of air
 Heating, Ventilation, & Air Conditioning (HVAC) systems
 T
emperature and RH
 cleaned & disinfected
 When cleaned or disinfected
 Air
 Clean room & strategy  Water
 Chemical Processing
 Cross – Contamination
 Location & plant layout
Premises must be located in a site that is of suitable size to house all the different departments
The followingfactors are to be considered while selecting the location:-
• Nature of manufacturing and testing performed
•Magnitude of the operation in terms of daily production levels
• Number of products that will be processed
•Storage space required for raw material, in-process and finished goods
•Availability of power, water, labour workforce and closeness to transport hubs.
• Climatic condition and hygiene levels in surrounding
According to Schedule M of the D & C Act,
•The building used for the factory shall be so situated and shall have such measures as to avoid the risk of
contamination from external environment including open sewage, drains, public lavatories or which produces
disagreeable or obnoxious odours, fumes, dust, smoke, chemical or biological emissions.
Plant layout
Area in factory, where equipment machine etc. are arranged properly
Importance:-
Allow easy production flow
Provide safety
Make economic use of building
Provide comfort at work
The good layout should posses basic character :-
 There should be sufficient space for the worker as well as for the equipment to
perform their function this will ensure smooth and continuous flow of production
 It must provide adequate safety and security to worker against accident or injury for example provision
of fire fighting equipment, first aid boxes,etc
 The arrangement of machines and equipment should be such that minimum material handling is
necessary for low cost processing
 Design & construction
1. Premises should be designed & constructed properly to maintain in a manner that permit drug production under
hygienic conditions
2. Construction and layout of the building must allow for a sequential and logical flow of the production process
and movement of the personnel and materials.
The following guidelines should be followed:-
1. GENERALREQUIREMENTS
•LIGHTING – lighting levels should be adequate to permit operators to do their work properly, accurately and
attentively. Lighting of production and packing areas should enable good vision.
•ELECTRICITY - Continuity of electrical supply is essential for different purposes and backup systems should be
available in the event of failure.
•SEWAGE – Sewage, and trash shall be disposed in a sanitary manner
•TOILETS & WASHING – adequate facilities should be provided and equipped with hot and cold water, soap,
detergents, air driers etc.
•UTILITIES – adequate ventilation, air filtration, and exhaust systems should be provided
ANCILLARYAREAS:- provides necessary support
 Rest and Refreshment Rooms should be separate from other areas.
 Facilities for Toilets should not communicate directly with production or storage areas.
 Facilities for changing clothes and for washing and toilet purposes should be easily accessible and appropriate for the
number of users.
 Animal houses should be well isolated from other areas, with separate entrance (animal access) and air handling
facilities.
 Maintenance workshop should be separated from production areas.
 Whenever parts and tools are stored in the production area, they should be kept in rooms or lockers reserved for that
use.
STORAGEAREAS:- something stored in this area
 Storage areas should be of sufficient capacity to allow orderly storage of the various categories of materials and
products: starting and packaging materials, intermediate, bulk and finished products, products in quarantine, released,
rejected, returned or recalled.
 Storage areas should be designed or adapted to ensure good storage conditions.
 In particular, they should be clean and dry and maintained within acceptable temperature limits. Where special storage
conditions are required (e.g. temperature, humidity) these should be provided, checked andmonitored.
 Where quarantine status is ensured by storage in separate areas, these areas must be clearly marked and their access
restricted to authorized personnel.
 There should normally be a separate sampling area for starting materials. If sampling is performed in the storage area,
it should be conducted in such a way as to prevent contamination or cross-contamination.
 Segregated areas should be provided for the storage of rejected, recalled or returned materials or products.
 Printed packaging materials are considered critical to the conformity of the medicinal products to its labelling and
special attention should be paid to the sampling and safe storage of these materials.
WEIGHINGAREAS
•Weighing of the starting materials and of the final yield should be done in separate areas.
•Weigh room design depends on the type of processing that will take place in the processarea.
•Weight room is viewed as the entry point to manufacturing and the transition point for materials coming from the
warehouse and entering process areas, so specific criteria will determine the bestlocation.
•Weighing of hazardous materials and sterile materials should also be done in separateareas
PRODUCTIONAREAS
 Production areas should be effectively ventilated with suitable designed HVAC (Heating, ventilation, and air
conditioning) system appropriate to products being handled; to the operations undertaken and to the external
environment.
 Drains should be of adequate size, and designed and equipped to prevent back flow
 Depending on the volumes of materials being handled, adequate space should be provided to avoid mix-ups
 General category products (other than antibiotics, cytotoxic and hormones,) should be manufactured in separate
manufacturing facilities
 Premises should be designed to have logical flow of materials, well organized layout of plant and machinery and
ease of cleaning, both equipment and facility.
 Production areas should be regularly monitored during production and non-production periods to ensure
compliance with their design specifications.
QUALITY CONTROL AREAS
 QC labs should be separate from production areas.
 Areas where biological, microbiological, test methods are employees should be separated from each other.
 Should avoid cross contamination or mix-ups.
 Adequate storage space for samples, reference standards, solvents, reagents and records.
 Separate air supply to laboratory areas.
 Separate room for the instruments used in the laboratory to prevent electrical interferences or contact with moisture.
 Q.C. laboratories should be designed to provide facilities for:
i. chemical analysis
ii. Instrumental analysis.
iii. Microbiological and biological analysis etc. iv.
iv. Storage for control samples, glassware's, chemicals, microbiological media books, documents etc.
SANITATION
 All areas must be cleaned regularly and cleaning records must be maintained.
 Wastes from manufacturing areas must be disposed in keeping with regulations of Environmental Pollution Control
Board. Wastes should be disposed in a safe manner.
 Any waste that are inflammable, or toxic must be stored in a segregated area while awaiting disposal.
Sanitation of SterileAreas
 Must be cleaned and sanitized often
 Regular monitoring to detect presence of contaminating microorganisms.
 Cleaning procedures should be validated and the cleaning agents used should be sterilized before use.
 For spaces that are inaccessible, fumigation should be used.
 Occasional cleaning with a sporicidal agents to clean any microbial spores present.

More Related Content

Similar to Premises Design Construction And Plant

PRPs Training.ppt
PRPs Training.pptPRPs Training.ppt
PRPs Training.pptJohnNcube2
 
cGMP Guidelines according to USFDA
cGMP Guidelines according to USFDAcGMP Guidelines according to USFDA
cGMP Guidelines according to USFDAMANIKANDAN V
 
GMP presentation.pptx
GMP presentation.pptxGMP presentation.pptx
GMP presentation.pptxgarima mailk
 
Ketindan 25 april 2013
Ketindan 25 april 2013Ketindan 25 april 2013
Ketindan 25 april 2013Bbpp Ketindan
 
Pharmaceutical plant layout
Pharmaceutical plant layoutPharmaceutical plant layout
Pharmaceutical plant layoutArpitSuralkar
 
GMP, Goods manufacturer Practices, Drug and Cosmetic act
GMP, Goods manufacturer Practices, Drug and Cosmetic actGMP, Goods manufacturer Practices, Drug and Cosmetic act
GMP, Goods manufacturer Practices, Drug and Cosmetic actDrSampuranSuahg
 
Gmp premises 112070804006
Gmp premises 112070804006Gmp premises 112070804006
Gmp premises 112070804006Patel Parth
 
Designing of aseptic area, laminar flow equipment: Study of different source ...
Designing of aseptic area, laminar flow equipment: Study of different source ...Designing of aseptic area, laminar flow equipment: Study of different source ...
Designing of aseptic area, laminar flow equipment: Study of different source ...Ms. Pooja Bhandare
 
Good Manufacturing Practices Training by International Food Safety Consultancy
Good Manufacturing Practices Training by International Food Safety ConsultancyGood Manufacturing Practices Training by International Food Safety Consultancy
Good Manufacturing Practices Training by International Food Safety ConsultancyAtlantic Training, LLC.
 
Good Manufacturing P ractice of Indian system of medicine (GMP).ppt by Dr. U...
Good Manufacturing P ractice of Indian system of medicine (GMP).ppt  by Dr. U...Good Manufacturing P ractice of Indian system of medicine (GMP).ppt  by Dr. U...
Good Manufacturing P ractice of Indian system of medicine (GMP).ppt by Dr. U...SrinivasUmmanabad
 
QUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGN
QUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGNQUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGN
QUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGNsiddy-07
 
COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...
COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...
COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...Dr K SUDHEER KUMAR KANDIBANDA
 
cGMP of sterile area by faheem sb.pptx
cGMP of sterile area by faheem sb.pptxcGMP of sterile area by faheem sb.pptx
cGMP of sterile area by faheem sb.pptxzohaibmaqsoodneutrop
 
GMP of ASU Drugs
GMP of ASU DrugsGMP of ASU Drugs
GMP of ASU DrugsAkhtar Ali
 
SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE
SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE
SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE Pranjal Saxena
 

Similar to Premises Design Construction And Plant (20)

PRPs Training.ppt
PRPs Training.pptPRPs Training.ppt
PRPs Training.ppt
 
Rekling10 gmp
Rekling10 gmpRekling10 gmp
Rekling10 gmp
 
cGMP Guidelines according to USFDA
cGMP Guidelines according to USFDAcGMP Guidelines according to USFDA
cGMP Guidelines according to USFDA
 
GMP presentation.pptx
GMP presentation.pptxGMP presentation.pptx
GMP presentation.pptx
 
Scedule T.pptx
Scedule T.pptxScedule T.pptx
Scedule T.pptx
 
Gmp ayurveda
Gmp ayurvedaGmp ayurveda
Gmp ayurveda
 
Ketindan 25 april 2013
Ketindan 25 april 2013Ketindan 25 april 2013
Ketindan 25 april 2013
 
Pharmaceutical plant layout
Pharmaceutical plant layoutPharmaceutical plant layout
Pharmaceutical plant layout
 
GMP, Goods manufacturer Practices, Drug and Cosmetic act
GMP, Goods manufacturer Practices, Drug and Cosmetic actGMP, Goods manufacturer Practices, Drug and Cosmetic act
GMP, Goods manufacturer Practices, Drug and Cosmetic act
 
Gmp premises 112070804006
Gmp premises 112070804006Gmp premises 112070804006
Gmp premises 112070804006
 
Designing of aseptic area, laminar flow equipment: Study of different source ...
Designing of aseptic area, laminar flow equipment: Study of different source ...Designing of aseptic area, laminar flow equipment: Study of different source ...
Designing of aseptic area, laminar flow equipment: Study of different source ...
 
Good Manufacturing Practices Training by International Food Safety Consultancy
Good Manufacturing Practices Training by International Food Safety ConsultancyGood Manufacturing Practices Training by International Food Safety Consultancy
Good Manufacturing Practices Training by International Food Safety Consultancy
 
Good Manufacturing P ractice of Indian system of medicine (GMP).ppt by Dr. U...
Good Manufacturing P ractice of Indian system of medicine (GMP).ppt  by Dr. U...Good Manufacturing P ractice of Indian system of medicine (GMP).ppt  by Dr. U...
Good Manufacturing P ractice of Indian system of medicine (GMP).ppt by Dr. U...
 
Manufacturing facility of parentarals as per schedule m
Manufacturing facility of parentarals as per schedule mManufacturing facility of parentarals as per schedule m
Manufacturing facility of parentarals as per schedule m
 
QUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGN
QUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGNQUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGN
QUALITY ASSURANCE OF PHARMACEUTICAL RELATED TO PLANT DESIGN
 
COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...
COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...
COMMON TECHNICAL ASPECTS OF GOOD AGRICULTURAL PRACTICES FOR MEDICINAL PLANTS ...
 
cGMP of sterile area by faheem sb.pptx
cGMP of sterile area by faheem sb.pptxcGMP of sterile area by faheem sb.pptx
cGMP of sterile area by faheem sb.pptx
 
Schedule m
Schedule mSchedule m
Schedule m
 
GMP of ASU Drugs
GMP of ASU DrugsGMP of ASU Drugs
GMP of ASU Drugs
 
SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE
SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE
SCHEDULE T GMP INDIAN SYSTEM OF MEDICINE
 

Recently uploaded

Interactive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communicationInteractive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communicationnomboosow
 
Final demo Grade 9 for demo Plan dessert.pptx
Final demo Grade 9 for demo Plan dessert.pptxFinal demo Grade 9 for demo Plan dessert.pptx
Final demo Grade 9 for demo Plan dessert.pptxAvyJaneVismanos
 
भारत-रोम व्यापार.pptx, Indo-Roman Trade,
भारत-रोम व्यापार.pptx, Indo-Roman Trade,भारत-रोम व्यापार.pptx, Indo-Roman Trade,
भारत-रोम व्यापार.pptx, Indo-Roman Trade,Virag Sontakke
 
Crayon Activity Handout For the Crayon A
Crayon Activity Handout For the Crayon ACrayon Activity Handout For the Crayon A
Crayon Activity Handout For the Crayon AUnboundStockton
 
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptxECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptxiammrhaywood
 
History Class XII Ch. 3 Kinship, Caste and Class (1).pptx
History Class XII Ch. 3 Kinship, Caste and Class (1).pptxHistory Class XII Ch. 3 Kinship, Caste and Class (1).pptx
History Class XII Ch. 3 Kinship, Caste and Class (1).pptxsocialsciencegdgrohi
 
How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17Celine George
 
Pharmacognosy Flower 3. Compositae 2023.pdf
Pharmacognosy Flower 3. Compositae 2023.pdfPharmacognosy Flower 3. Compositae 2023.pdf
Pharmacognosy Flower 3. Compositae 2023.pdfMahmoud M. Sallam
 
Solving Puzzles Benefits Everyone (English).pptx
Solving Puzzles Benefits Everyone (English).pptxSolving Puzzles Benefits Everyone (English).pptx
Solving Puzzles Benefits Everyone (English).pptxOH TEIK BIN
 
18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf
18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf
18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdfssuser54595a
 
Earth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice greatEarth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice greatYousafMalik24
 
Capitol Tech U Doctoral Presentation - April 2024.pptx
Capitol Tech U Doctoral Presentation - April 2024.pptxCapitol Tech U Doctoral Presentation - April 2024.pptx
Capitol Tech U Doctoral Presentation - April 2024.pptxCapitolTechU
 
How to Make a Pirate ship Primary Education.pptx
How to Make a Pirate ship Primary Education.pptxHow to Make a Pirate ship Primary Education.pptx
How to Make a Pirate ship Primary Education.pptxmanuelaromero2013
 
call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️9953056974 Low Rate Call Girls In Saket, Delhi NCR
 
EPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptxEPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptxRaymartEstabillo3
 
Enzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdf
Enzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdfEnzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdf
Enzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdfSumit Tiwari
 
CARE OF CHILD IN INCUBATOR..........pptx
CARE OF CHILD IN INCUBATOR..........pptxCARE OF CHILD IN INCUBATOR..........pptx
CARE OF CHILD IN INCUBATOR..........pptxGaneshChakor2
 

Recently uploaded (20)

Model Call Girl in Bikash Puri Delhi reach out to us at 🔝9953056974🔝
Model Call Girl in Bikash Puri  Delhi reach out to us at 🔝9953056974🔝Model Call Girl in Bikash Puri  Delhi reach out to us at 🔝9953056974🔝
Model Call Girl in Bikash Puri Delhi reach out to us at 🔝9953056974🔝
 
Interactive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communicationInteractive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communication
 
Final demo Grade 9 for demo Plan dessert.pptx
Final demo Grade 9 for demo Plan dessert.pptxFinal demo Grade 9 for demo Plan dessert.pptx
Final demo Grade 9 for demo Plan dessert.pptx
 
भारत-रोम व्यापार.pptx, Indo-Roman Trade,
भारत-रोम व्यापार.pptx, Indo-Roman Trade,भारत-रोम व्यापार.pptx, Indo-Roman Trade,
भारत-रोम व्यापार.pptx, Indo-Roman Trade,
 
Crayon Activity Handout For the Crayon A
Crayon Activity Handout For the Crayon ACrayon Activity Handout For the Crayon A
Crayon Activity Handout For the Crayon A
 
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptxECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
 
History Class XII Ch. 3 Kinship, Caste and Class (1).pptx
History Class XII Ch. 3 Kinship, Caste and Class (1).pptxHistory Class XII Ch. 3 Kinship, Caste and Class (1).pptx
History Class XII Ch. 3 Kinship, Caste and Class (1).pptx
 
9953330565 Low Rate Call Girls In Rohini Delhi NCR
9953330565 Low Rate Call Girls In Rohini  Delhi NCR9953330565 Low Rate Call Girls In Rohini  Delhi NCR
9953330565 Low Rate Call Girls In Rohini Delhi NCR
 
How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17
 
Pharmacognosy Flower 3. Compositae 2023.pdf
Pharmacognosy Flower 3. Compositae 2023.pdfPharmacognosy Flower 3. Compositae 2023.pdf
Pharmacognosy Flower 3. Compositae 2023.pdf
 
Solving Puzzles Benefits Everyone (English).pptx
Solving Puzzles Benefits Everyone (English).pptxSolving Puzzles Benefits Everyone (English).pptx
Solving Puzzles Benefits Everyone (English).pptx
 
18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf
18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf
18-04-UA_REPORT_MEDIALITERAСY_INDEX-DM_23-1-final-eng.pdf
 
Earth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice greatEarth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice great
 
Capitol Tech U Doctoral Presentation - April 2024.pptx
Capitol Tech U Doctoral Presentation - April 2024.pptxCapitol Tech U Doctoral Presentation - April 2024.pptx
Capitol Tech U Doctoral Presentation - April 2024.pptx
 
How to Make a Pirate ship Primary Education.pptx
How to Make a Pirate ship Primary Education.pptxHow to Make a Pirate ship Primary Education.pptx
How to Make a Pirate ship Primary Education.pptx
 
call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Kamla Market (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
 
ESSENTIAL of (CS/IT/IS) class 06 (database)
ESSENTIAL of (CS/IT/IS) class 06 (database)ESSENTIAL of (CS/IT/IS) class 06 (database)
ESSENTIAL of (CS/IT/IS) class 06 (database)
 
EPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptxEPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptx
 
Enzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdf
Enzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdfEnzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdf
Enzyme, Pharmaceutical Aids, Miscellaneous Last Part of Chapter no 5th.pdf
 
CARE OF CHILD IN INCUBATOR..........pptx
CARE OF CHILD IN INCUBATOR..........pptxCARE OF CHILD IN INCUBATOR..........pptx
CARE OF CHILD IN INCUBATOR..........pptx
 

Premises Design Construction And Plant

  • 1. Premises Any building used in manufacturing, processing, packaging or holding of drugs products will take place  Principle works:- Premises must be located ,designed, constructed adapted and maintained for the operation
  • 2. Aim /objective  Minimise risk of error  Avoid cross-contamination build-up of the dirt and dust  Avoid any adverse effect on the quality of the products  Permit effective cleaning  Permit effective maintenance Premises  Location & layout  Sanitation  Maintenance  Contamination control  Environmental control  Utilities  Design & construction Following Factors are considered • General requirements • Ancillary areas • Storage areas • Weighing areas • Production areas • Quality control areas  Clean room & strategy
  • 3.  Sanitation of SterileAreas  Sanitation  Maintenance Maintenance of SterileAreas  Cleanliness of air  Heating, Ventilation, & Air Conditioning (HVAC) systems  T emperature and RH  cleaned & disinfected  When cleaned or disinfected  Air  Clean room & strategy  Water  Chemical Processing  Cross – Contamination
  • 4.  Location & plant layout Premises must be located in a site that is of suitable size to house all the different departments The followingfactors are to be considered while selecting the location:- • Nature of manufacturing and testing performed •Magnitude of the operation in terms of daily production levels • Number of products that will be processed •Storage space required for raw material, in-process and finished goods •Availability of power, water, labour workforce and closeness to transport hubs. • Climatic condition and hygiene levels in surrounding According to Schedule M of the D & C Act, •The building used for the factory shall be so situated and shall have such measures as to avoid the risk of contamination from external environment including open sewage, drains, public lavatories or which produces disagreeable or obnoxious odours, fumes, dust, smoke, chemical or biological emissions.
  • 5. Plant layout Area in factory, where equipment machine etc. are arranged properly Importance:- Allow easy production flow Provide safety Make economic use of building Provide comfort at work The good layout should posses basic character :-  There should be sufficient space for the worker as well as for the equipment to perform their function this will ensure smooth and continuous flow of production  It must provide adequate safety and security to worker against accident or injury for example provision of fire fighting equipment, first aid boxes,etc  The arrangement of machines and equipment should be such that minimum material handling is necessary for low cost processing
  • 6.  Design & construction 1. Premises should be designed & constructed properly to maintain in a manner that permit drug production under hygienic conditions 2. Construction and layout of the building must allow for a sequential and logical flow of the production process and movement of the personnel and materials. The following guidelines should be followed:- 1. GENERALREQUIREMENTS •LIGHTING – lighting levels should be adequate to permit operators to do their work properly, accurately and attentively. Lighting of production and packing areas should enable good vision. •ELECTRICITY - Continuity of electrical supply is essential for different purposes and backup systems should be available in the event of failure. •SEWAGE – Sewage, and trash shall be disposed in a sanitary manner •TOILETS & WASHING – adequate facilities should be provided and equipped with hot and cold water, soap, detergents, air driers etc. •UTILITIES – adequate ventilation, air filtration, and exhaust systems should be provided
  • 7. ANCILLARYAREAS:- provides necessary support  Rest and Refreshment Rooms should be separate from other areas.  Facilities for Toilets should not communicate directly with production or storage areas.  Facilities for changing clothes and for washing and toilet purposes should be easily accessible and appropriate for the number of users.  Animal houses should be well isolated from other areas, with separate entrance (animal access) and air handling facilities.  Maintenance workshop should be separated from production areas.  Whenever parts and tools are stored in the production area, they should be kept in rooms or lockers reserved for that use.
  • 8. STORAGEAREAS:- something stored in this area  Storage areas should be of sufficient capacity to allow orderly storage of the various categories of materials and products: starting and packaging materials, intermediate, bulk and finished products, products in quarantine, released, rejected, returned or recalled.  Storage areas should be designed or adapted to ensure good storage conditions.  In particular, they should be clean and dry and maintained within acceptable temperature limits. Where special storage conditions are required (e.g. temperature, humidity) these should be provided, checked andmonitored.  Where quarantine status is ensured by storage in separate areas, these areas must be clearly marked and their access restricted to authorized personnel.  There should normally be a separate sampling area for starting materials. If sampling is performed in the storage area, it should be conducted in such a way as to prevent contamination or cross-contamination.  Segregated areas should be provided for the storage of rejected, recalled or returned materials or products.  Printed packaging materials are considered critical to the conformity of the medicinal products to its labelling and special attention should be paid to the sampling and safe storage of these materials.
  • 9. WEIGHINGAREAS •Weighing of the starting materials and of the final yield should be done in separate areas. •Weigh room design depends on the type of processing that will take place in the processarea. •Weight room is viewed as the entry point to manufacturing and the transition point for materials coming from the warehouse and entering process areas, so specific criteria will determine the bestlocation. •Weighing of hazardous materials and sterile materials should also be done in separateareas PRODUCTIONAREAS  Production areas should be effectively ventilated with suitable designed HVAC (Heating, ventilation, and air conditioning) system appropriate to products being handled; to the operations undertaken and to the external environment.  Drains should be of adequate size, and designed and equipped to prevent back flow  Depending on the volumes of materials being handled, adequate space should be provided to avoid mix-ups  General category products (other than antibiotics, cytotoxic and hormones,) should be manufactured in separate manufacturing facilities  Premises should be designed to have logical flow of materials, well organized layout of plant and machinery and ease of cleaning, both equipment and facility.  Production areas should be regularly monitored during production and non-production periods to ensure compliance with their design specifications.
  • 10. QUALITY CONTROL AREAS  QC labs should be separate from production areas.  Areas where biological, microbiological, test methods are employees should be separated from each other.  Should avoid cross contamination or mix-ups.  Adequate storage space for samples, reference standards, solvents, reagents and records.  Separate air supply to laboratory areas.  Separate room for the instruments used in the laboratory to prevent electrical interferences or contact with moisture.  Q.C. laboratories should be designed to provide facilities for: i. chemical analysis ii. Instrumental analysis. iii. Microbiological and biological analysis etc. iv. iv. Storage for control samples, glassware's, chemicals, microbiological media books, documents etc.
  • 11. SANITATION  All areas must be cleaned regularly and cleaning records must be maintained.  Wastes from manufacturing areas must be disposed in keeping with regulations of Environmental Pollution Control Board. Wastes should be disposed in a safe manner.  Any waste that are inflammable, or toxic must be stored in a segregated area while awaiting disposal. Sanitation of SterileAreas  Must be cleaned and sanitized often  Regular monitoring to detect presence of contaminating microorganisms.  Cleaning procedures should be validated and the cleaning agents used should be sterilized before use.  For spaces that are inaccessible, fumigation should be used.  Occasional cleaning with a sporicidal agents to clean any microbial spores present.