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1. © ABB Group
August 10, 2022 | Slide 1
General presentation
BU LV motors & Servomotors
Gianpiero Leggieri, ABB Servomotors, 30 March 2009

2. © ABB Group
August 10, 2022 | Slide 2
Key facts
 2600 employees in 41
countries
 6 focused manufacturing
centers
 4 central stocks, 60 000
stocked motors
 800 MUSD business
 Market-leading products,
applications and services

3. © ABB Group
August 10, 2022 | Slide 3
LV Motors worldwide
Manufacturing and central stock locations
Central stocks
Manufacturing
Barcelona,
Spain
Barcelona, Spain
Central Stock South
Milan,
Italy
Lodz,
Poland
Västerås,
Sweden
Västerås, Sweden
Central Stock North
Vaasa,
Finland
Menden, Germany
Central Stock Europe Shanghai,
China
Shanghai,
Central Stock North
Asia
Faridabad,
India
Bangalore,
India
Singapore,
Central Stock South
Asia

4. © ABB Group
August 10, 2022 | Slide 4
Vittuone Factory (Milan)
Manufacturing of LV motors and Servomotors
Vittuone (Milan)
Italy

5. © ABB Group
August 10, 2022 | Slide 5
Vittuone Factory (Milan)
Main figures 2008
 43 employees
 250.000 motor produced
 150 MEur total revenues
 5000 pallets location for a total
amount of around 10.000
motors, ready in the Menden
central stock Europe

6. © ABB Group
August 10, 2022 | Slide 6
Vittuone Factory (Milan)
LV and Servomotors production
 200.000 standard motor from 56 to
80 frame size
 10.000 special water cooled motors
encapsulated undervacuum for
vacuum pumps
 30.000 extruded motors for fan
 10.000 Servomotor (DC/AC)

7. © ABB Group
August 10, 2022 | Slide 7
Vittuone Factory (Milan)
Servomotors
9C series brushless servomotors
 Permanent magnet synchronous motor
 1 to 30 Nm, 2000 to 6000 r/min
 For demanding machinery applications
 Wide range of feedback devices
 Very low inertia
9C
HDP
HDP series servomotors
 AC induction asynchronous motor
 2 to 600 kW, 500 to 4000 r/min
 Servoventilated air cooling
 For very high dynamic applications
 Extremely compact

8. © ABB Group
August 10, 2022 | Slide 8
Servomotors
HDP AC induction motors
IP54
Axial fan
HDP C
IP23
Radial fan
HDP V
HDP C (IP54)
HDP V (IP23)
Power range
Drive AX 250-315 (IP54)
Tetravec 250-315 (IP23)
2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW

9. © ABB Group
August 10, 2022 | Slide 9
HDP
Main selling point
HIGH
POWER
DENSITY
With low
power lost
in the
magnetic
sheets
LOW
INERTIA
Many times
lower than
equivalent*
LV and DC
motor
ULTA
COMPACT
From 2 to 3
height shaft
smaller than
equivalent*
LV motor
SQUARE
FRAME
To be
compatible
and replace
DC motors
* Equivalent power

10. © ABB Group
August 10, 2022 | Slide 10
HDP vs M3AA motors
Comparison
HDP (IP54) > M3AA (IP55) 2 times
Size 100
16,1
10,9
4
0 2 4 6 8 10 12 14 16 18
HDP VH6.2
IP23
HDP CH6.2
IP54
M3AA100LC
IP55
Power
v
SIZE 100:
VH6 16,1 kW
CH6 10,9 kW
100L4B 4 kW
53
30,2
15
0 10 20 30 40 50 60
Power
HDP VM5.2
IP23
HDP CM5.2
IP54
M3AA132SMD
IP55
Size 132
v
SIZE 132:
VM5 53 kW
CM5 30,2 kW
132M4C 15 kW
92,2
59
22
0 20 40 60 80 100
Power
HDP VN5.2
IP23
HDP CN5.2
IP54
M3AA160MLD
IP55
Size 160
v
SIZE 160:
VN5 92,2 kW
CN5 58 kW
160L4B 22 kW
SIZE 200:
VR5 201,8 kW
CR5 94,5 kW
200L4B 45 kW
201,8
94,5
45
0 50 100 150 200 250
Power
HDP VR5.2
IP23
HDP CR5.2
IP54
M3AA200MLC
IP55
Size 200
v
HDP (IP23) > M3AA (IP55) 4 times

11. © ABB Group
August 10, 2022 | Slide 11
HDP
AC induction square motor range
2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW
Size 100
Size 132
Power range
Size 160
Size 200
Size 250
Size 315
Motor range from 2 to 1400 kW, from 20 to 8000 Nm
Size 100 Size 132 Size 160 Size 200 Size 250 Size 315

12. © ABB Group
August 10, 2022 | Slide 12
HDP
Main characteristics
Magnetic
Sheets
•Square frame
for better air
cooling
•Low power
losses
•low thickness
•insulated on
both sides
Rotor
•Sqirrel cage
•Alluminium die
cast pressure
•Very low
inertia
Cooling
•By axial fan on
IP54
•IP55 by special
axial fan
•By radial fan
on IP23
•Special
exucution
without forced
air cooling
Windings
•Reinforced
insulation
system
•Class H wire
•Impregnation
by resin
•Overhangs
insulated by
paper

13. © ABB Group
August 10, 2022 | Slide 13
HDP
Main characteristics
Mounting
•B35 basic
•V15-V35 on
demand
Label
•Bar code
•Serial number
•Electrical data
•Feedback data
•Brake data
•Fan data
•Certification
Certifications
•CE
•UL
Operarting
mode
•Torque
constant
•Power
constant

14. © ABB Group
August 10, 2022 | Slide 14
HDP
Main accessories
HDP are available with several accessories to fulfill any kind of applications
Bearings
•DE ball
•DE roller
•High speed
solution
•NDE
insulated
bearings
over 100 kW
Encoders
•HTL
•TTL
•Sincos 1Vpp
•Absolute
encoder
Holding
brake
•Spring type
•Standard
torque
•Improved
torque
Thermal
switch
•3 x PTC
•3 x Klixon
KTY 83 or 84
•PT100

15. © ABB Group
August 10, 2022 | Slide 15
9C AC permanent magnet servomotors
 9C series brushless servomotors
 Permanent magnet synchronous
motor
 1 to 30 Nm, 2000 to 6000 r/min
 For demanding machinery
applications
 Wide range of feedback devices
 Very low inertia
9C

16. © ABB Group
August 10, 2022 | Slide 16
Servomotors
brushless permanent magnet motors
1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm
9C 1/4/5
8C6
Torque range
8C6
9C

17. © ABB Group
August 10, 2022 | Slide 17
9C
Main selling point
CONCENTRATE
WINDINGS
a new
technology for a
new generation
of brushless
motors
EXTREMELY
COMPACT
50 mm shorter
of 8C series
RESIN
ENCAPSULATION
Under vacuum
epoxy resin
encapsulation
protect the motor
up to 4000 V partial
discharge free
Motor body in
SMC
SMC Magnetic
composite
material for high
performance to
high frequency

18. © ABB Group
August 10, 2022 | Slide 18
9C/8C6
Brushless permanent magnet motor range
Motor range from 1 to 33 Nm, from 2000 to 6000 rpm with 3 motor sizes
8C6
9C5
9C4
9C1
1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm
9C1
8C6
Torque range
9C4
9C5

19. © ABB Group
August 10, 2022 | Slide 19
9C
Main characteristics
Label
•Bar code
•Serial number
•Electrical data
•Feedback data
•Brake data
•Certification
Connections
Power and
signal
connectors
Certifications
•CE
•UL
Operating
mode
•Torque
constant
•Several
nominal speed
frm 2000 to
6000 rpm

20. © ABB Group
August 10, 2022 | Slide 20
9C
Main accessories
Digital
multiturn
absolute
encoder
Optical
sinusoidal
encoder
1Vpp
9C servomotors are available with the main feedback device and brakes
Resolver
Spring
or
magnetic
brake

21. © ABB Group
August 10, 2022 | Slide 21
9C
Global offer
Packing
•Single packing
Package
solution
9C with the
ACSM1 is best
solution for
machinery
application
Motor stock
•300 standard
motors stocked
in the Menden
Europe central
stock
Menden, Germany
Central Stock Europe
MC Size
•tool to select
right
motor/drive
matching

22. © ABB Group
August 10, 2022 | Slide 22