Thermosetting resins are polymers that irreversibly harden during curing. Common thermosetting resins include casein, melamine-formaldehyde, phenol formaldehyde, phenol furfuraldehyde, and urea formaldehyde. These resins can only be heated and shaped once since they permanently harden. The document then provides details on the composition and properties of each resin type.
2. DEFINITION
A Thermosetting resin is a
pre polymer in a soft solid
or viscous liquid state that
changes irreversibly into
an infusible, insoluble
polymer network by
curing.
THERMO-SETTING RESINS CAN ONLY BE HEATED AND SHAPED ONCE
3. FOLLOWING ARE THE COMMONLY USED
THERMO-SETTING RESINS
CASEIN
MELAMINE-FORMALDEHYDE
PHENOL FORMALDEHYDE
PHENOL FURFURALDEHYDE
UREA FORMALDEHYDE
4. CASEIN
IT IS A PHOSPHOR PROTEIN.
DERIVED BY PRECIPITATION OF MILK WITH ACIDS
IT ABSORBS MOISTURE AND IS NOT VERY STRONG
EASILY WORKABLE
POSSESSES BRIGHT ATTRACTIVE APPEARANCE
6. MELAMINE-FORMALDEHYDE
MELAMINE IS OBTAINED FROM CALCIUM CARBIDE
THE FORMALDEHYDE IS PREPARED SYNTHETICALLY FROM
METHANE
THE MELAMINE WHEN REACTED WITH
FORMALDEHYDE.FORMS THIS RESIN
HIGHLY RESISTANT TO WATER & ELECTRICAL ARCS
8. PHENOL FORMALDEHYDE
IT IS A CALBOLIC ACID
IT IS EXTRACTED FROM COAL TAR WHEN REACTED WITH
BENZENE IT FORMS THIS RESIN
HIGHLY RESISTANT TO HEAT
POSSESSES MECHANICAL AND ELECTRICAL PROPERTIES
NOT EASILY ATTACKED BY WATER
10. PHENOL FURFURALDEHYDE
THE FURFURALDEHYDE VAPOURS ARE FORMED BY DIGESTING
HUSKS OR RICE,SHELLS OF OAT OR GROUND-NUT,ETC.WITH
SULPHURIC ACIDS IN THE PRESENCE OF A CATALYST
THESE VAPOURS,WHEN REACTED WITH PHENOL, FORM THIS
RESIN.
IT IS DARK IN COLOUR
RESISTS VERY HIGH TEMPERATURE
11. UREA FORMALDEHYDE
THE UREA IS PREPARED FROM CALCIUM CYNAMIDE OR BY
HEATING UNDER PREASSURE,A MIXTURE OF LIQUID CARBON
DIOXIDE AND LIQUID AMMONIA
THE UREA WHEN REACTED WITH FORMALDEHYDE FORMS
THIS RESIN
POSSESSES EXCELLENT ELECTRICAL PROPERTIES
NOT EASILY ATTACKED BY DILUTE ACIDS