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Capabilities Overview
March 2015
Capabilities Overview
MRO MATERIALS AND STOREROOM MANAGEMENT
John Kronenwetter
Vice President
Copyright 2015 SDI, Inc. All rights reserved.
Why are firms investigating a more
connected, enterprise-wide solution?
Equipmentunplanneddowntime
ThousandsofSKUs
InaccurateInventoriesandtoomuch
Pooron-timedelivery
Workordercompletiondelays
Tensofthousandsoftransactions
Decentralizedspend/Highlyfragmentedvendorbase
Lackofvisibility,technologyenablers&informationsystems
Nocentralauthority-stakeholderscrossmultipledepartmentswithconflictingagendas
• Accounting–lowesttransactioncost
• Finance–minimuminventory
• Maintenance–partsavailability
• Operations–laborproductivity
Under-resourced,neglectedcategory
MinimalinvestmentduetodifficultyincalculatingROI/unknownTCO
Risksandcosts(direct&indirect)arenotclearlyvisibleorcontrollable
2
Copyright 2015 SDI, Inc. All rights reserved.
Competing Agendas & Conflicting Interests
Structurally, this approach has been fragmented between MRO stakeholders across
multiple departments – can’t align MRO with other strategic initiatives (OEE, Lean, Six
Sigma, sustainability, operations excellence)
• I.T. – systems compatibility, data integrity, analytics &reporting
• F&A – minimum inventory &PO transaction costs
• Storeroom – fire fighting
• Reliability–Overall EquipmentEffectiveness (OEE)
• Maintenance– parts availability
• Operations – production optimization
• Sourcing &procurement – lowest material price & total cost of ownership
This fragmentation makes it all but impossible to align MRO with other organizational
strategies such as overall equipment effectiveness (OEE).
3
Copyright 2015 SDI, Inc. All rights reserved.
Silos of Pain
Atypical organization's MRO processes are
usually fragmented into many sub-processes
and tasks that are carried out in departmental
silos. Often, no one is responsible for the overall
performance of the end-to-end supply chain
and the departments have conflicting interests.
These suboptimal practices result in “silos of
pain”. These silos evolve as individual
departments implement localized and isolated
MRO-related management tactics that ripple
through the organization, most often in terms of
added costs and inefficiencies.
4
Counterproductive behaviors won’t change until individuals or
departments see and understand the enterprise impact.
Maintenance & Engineering IT
Finance & Accounting
Connected = Efficient and Productive
5
The hidden costs can exceed MRO
parts spend by 200%!
Copyright 2015 SDI, Inc. All rights reserved.
SDI connects every link to reduce MRO TCO
and improve operational uptime
Leadingprovider with40+ yearsexperience
deliveringservicesinNorthAmerica
$300millioninspendmanagement with6,000+ suppliers
End-to-endservice offeringincludes datamanagement and
analytics, strategicsourcing, procurement topayment,
storeroommanagement, andengineering services
Servingcustomers inchemical, food&beverage,heavy
industrials, pharmaceuticals, transportation,medical devices,
andeducation
6
Copyright 2015 SDI, Inc. All rights reserved.
Connecting MRO for leading companies:
7
8
Data management
& analytics
Source-to-pay
procurement process
Receiving &
storeroom operations
Engineering Services
8
How to achieve maximum value
from your MRO Supply Chain
Data Management & Analytics.
- Reduce Consumption 10-15%
Inventory MRO SKUs and location.
Cleanse data to standardize parts catalog and set
proper data taxonomy.
Analyze SKU data for duplication and identify
critical, existing and obsolete inventory
SDiExchange cloud-based portal provides all
transactional detail, reporting, analytics and
inventory control
Establish inventory forecasting methodology and
set risk tolerances
9
Data Management
& Analytics
Source-to-Pay
Process
Receiving &
Storeroom Operations
Engineering Services
Source-to-Pay Process.
- Reduce Processing Costs by Over 50%
Six Sigma sourcing process in 40+ categories with
6000+ suppliers to achieve price savings.
Design workflow and approval hierarchy
Select strategic suppliers and establish PunchOut
capabilities with each
Paperless processing eliminates manual intervention
and reduces processing error rates
Shared Services model for greater control
and leverage of our entire portfolio for more efficient,
compliant buying operations.
Significant reduction in AP processing costs,
SDI becomes the single supplier,
billing 2x per month
10
Data Management
& Analytics
Source-to-Pay
Process
Receiving &
Storeroom Operations
Engineering Services
Copyright 2015 SDI, Inc. All rights reserved. 11
Data Management
& Analytics
Source-to-Pay
Process
Receiving &
Storeroom Operations
Engineering Services
Receiving & Storeroom Operations
- Increase Productivity by 30%
- Reduce Inventory 15-25%
Deploy MRO expertise and storeroom SOP’s.
determine best method to secure the storeroom
Implement surrounding technologies to
SDiExchange - bar coding, cycle counting, warranty
and repair tracking, ERP interface, SDiMobile,
vending and point of use.
Deconstruct the SDI Best-in-Class assessment and
develop a 12-month project plan to achieve BIC
status
Align storeroom functionality and the work
order and planning process
Set agreed to metrics to measure
performance and service
Copyright 2015 SDI, Inc. All rights reserved. 12
Data Management
& Analytics
Source-to-Pay
Process
Receiving &
Storeroom Operations
Engineering Services
Engineering Services
Drive 8-10% Value Creation to the P&L
Largest team of certified and licensed reliability
engineers focused solely on MRO.
Conduct data analytics, review process
efficiencies, and identify cost improvement
opportunities with your team.
Pinpoint issues with equipment – repeat
failures, unplanned downtime, costly or
inefficient applications, longer life products,
improved maintenance strategies
Standardization, OEM commercialization and
reverse engineering to increase product
availability and/or life as well as reduce cost
Initiate all savings and productivity
improvement projects in SDiPowerSteering
Copyright 2015 SDI, Inc. All rights reserved.
Parametric Google-likesearch engine
Web-based,access fromanywhere
PunchOutto key suppliers
Electronic orderapprovalhierarchy
Catalogandnon-catalogrequests
Workflow
Easy part-addprocess
Robust onlinereporting
Virtual warehouse
Improves spendvisibility
SDI Exchange : Custom Catalog, Order Processing & Inventory
13
Master Data Management
Inventory Management
Inventory Forecasting
Budgetcontrols
Order Status
Copyright 2015 SDI, Inc. All rights reserved.
SDiExchange – Technology Specifically for MRO
14
SDiExchange
eCatalog and eProcurement
SDiTrack
Warranty & Repair Tracking
SDiMS
$-
$100
$200
$300
$400
$500
$600
$700
$800
1 3 5 7 9 11 13 15 17 19 21 23
Thousands
Projected Inventory On-Hand
Months
Demand Forecasting
SDiConnect
Seamless SAP Interface
SDiMobile
Barcode and Electronic Signature
SDiStoreroom
Smartphone Application
SDiVending
Storeroom Automation and POU
SDiPower Steering
Project Management and Tracking
Copyright 2015 SDI, Inc. All rights reserved.
Vending Solutions
Every SDI vending solution is customized to the requirements
Actual parts and usage
Volume of daily transactions
Level of inventory control requirements
Size and layout of the facility
Number of employees
15
Your MRO Connected Enterprise
SDI connects, coordinates, optimizes & aligns
every link in the chain, typically delivering up to
350% ROI to our clients.
16
Data Management
& Analytics
Source-to-Pay
Process
Receiving &
Storeroom Operations
Engineering Services
16
Copyright 2015 SDI, Inc. All rights reserved.
Savings Opportunities & Productivity Improvements
Masterdatamanagementandnewpartsregistration
Spendvisibilityandanalytics
Leveragedandconsistentpricing
Compliancetocontractsandincreasedincentives
Freightexpensereduction
APprocessingreduction
Productstandardization
OEMconversionandreverseengineering
Inventorymanagementandforecasting
Inventoryreduction
Warrantyandrepairtracking
Laborcostreduction
MaintenanceproductivityimprovementsleadingtoincreasedOEErates
17
Achieving Best in Class MRO and Storeroom Management Status
The results:
Copyright 2015 SDI, Inc. All rights reserved.
Next Steps
18
The path forward for MRO success.
The process:
Understandthechallengestobeovercome
Sizeandscaletheproject
Datashare
Identifytheteaminvolvedandtheinternalprocessahead
Selectplant(s)forsupplyChainAssessment
Establishatimelineforcompletion
TourSDI’sSharedServicesCenter
Reportoutofassessment
Agreeuponthesavingsmetricstobereported
SDIpresentsfinalsolutiontotheMROteam
Scopeimplementationandtimeline
Copyright 2015 SDI, Inc. All rights reserved.
Next Steps
MROData&Spend
Sourcing&Procurement
Systems&Technology
Storeroom&Inventory
Engineering&Maintenance
Production&Operations
Finance&Accounting
19
Align stakeholders to move forward with a comprehensive assessment.
SDI diagnostic of your:
The strength of this approach lies in its ability to reveal pain points and
inefficiencies in the process, identify savings opportunities, drive departmental
synergies and ensure sustainable performance improvement connecting the
MRO supply chain to the needs of the business.
Copyright 2015 SDI, Inc. All rights reserved.
MRO Total Cost of Ownership - Example
20
CATEGORY COST COMMENTS SDI IMPACT
MRO MATERIAL SPEND $5,600,000 MRO & OEM, Stock & non-Stock 5-12%
FREIGHT COST $448,000 Estimated at 8% 50-60%
STOREROOM LABOR COST $156,000 Single shift, 2 FTE's, fully loaded 0-100%
INVENTORY MANAGEMENT $952,000.00 Carrying cost 12%, 5% slippage 10-20%
TECHNOLOGY $35,000 Inventory management system, not tied to CMMS 100%
MRO SOURCING $132,000 OEM / Commercial, 2 FTE's 0-100%
MRO PURCHASING $66,000 OEM / Commercial, 1 FTE 0-100%
AP PROCESSING COSTS $241,758 Average voucher size $275, 20,350 processed, $11.88ea 80-100%
MASTER DATA MANAGEMENT $0 No dedicated resources or formal process to manage N/A
MAINTENANCE PRODUCTIVITY $333,432 Includes wait time, parts search, ordering 20-30%
$7,964,190 11-23%
Nearly 150% of Material Cost
SDI MRO Connected

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SDI MRO Connected

  • 1. Presented by: Capabilities Overview March 2015 Capabilities Overview MRO MATERIALS AND STOREROOM MANAGEMENT John Kronenwetter Vice President
  • 2. Copyright 2015 SDI, Inc. All rights reserved. Why are firms investigating a more connected, enterprise-wide solution? Equipmentunplanneddowntime ThousandsofSKUs InaccurateInventoriesandtoomuch Pooron-timedelivery Workordercompletiondelays Tensofthousandsoftransactions Decentralizedspend/Highlyfragmentedvendorbase Lackofvisibility,technologyenablers&informationsystems Nocentralauthority-stakeholderscrossmultipledepartmentswithconflictingagendas • Accounting–lowesttransactioncost • Finance–minimuminventory • Maintenance–partsavailability • Operations–laborproductivity Under-resourced,neglectedcategory MinimalinvestmentduetodifficultyincalculatingROI/unknownTCO Risksandcosts(direct&indirect)arenotclearlyvisibleorcontrollable 2
  • 3. Copyright 2015 SDI, Inc. All rights reserved. Competing Agendas & Conflicting Interests Structurally, this approach has been fragmented between MRO stakeholders across multiple departments – can’t align MRO with other strategic initiatives (OEE, Lean, Six Sigma, sustainability, operations excellence) • I.T. – systems compatibility, data integrity, analytics &reporting • F&A – minimum inventory &PO transaction costs • Storeroom – fire fighting • Reliability–Overall EquipmentEffectiveness (OEE) • Maintenance– parts availability • Operations – production optimization • Sourcing &procurement – lowest material price & total cost of ownership This fragmentation makes it all but impossible to align MRO with other organizational strategies such as overall equipment effectiveness (OEE). 3
  • 4. Copyright 2015 SDI, Inc. All rights reserved. Silos of Pain Atypical organization's MRO processes are usually fragmented into many sub-processes and tasks that are carried out in departmental silos. Often, no one is responsible for the overall performance of the end-to-end supply chain and the departments have conflicting interests. These suboptimal practices result in “silos of pain”. These silos evolve as individual departments implement localized and isolated MRO-related management tactics that ripple through the organization, most often in terms of added costs and inefficiencies. 4 Counterproductive behaviors won’t change until individuals or departments see and understand the enterprise impact. Maintenance & Engineering IT Finance & Accounting
  • 5. Connected = Efficient and Productive 5 The hidden costs can exceed MRO parts spend by 200%!
  • 6. Copyright 2015 SDI, Inc. All rights reserved. SDI connects every link to reduce MRO TCO and improve operational uptime Leadingprovider with40+ yearsexperience deliveringservicesinNorthAmerica $300millioninspendmanagement with6,000+ suppliers End-to-endservice offeringincludes datamanagement and analytics, strategicsourcing, procurement topayment, storeroommanagement, andengineering services Servingcustomers inchemical, food&beverage,heavy industrials, pharmaceuticals, transportation,medical devices, andeducation 6
  • 7. Copyright 2015 SDI, Inc. All rights reserved. Connecting MRO for leading companies: 7
  • 8. 8 Data management & analytics Source-to-pay procurement process Receiving & storeroom operations Engineering Services 8 How to achieve maximum value from your MRO Supply Chain
  • 9. Data Management & Analytics. - Reduce Consumption 10-15% Inventory MRO SKUs and location. Cleanse data to standardize parts catalog and set proper data taxonomy. Analyze SKU data for duplication and identify critical, existing and obsolete inventory SDiExchange cloud-based portal provides all transactional detail, reporting, analytics and inventory control Establish inventory forecasting methodology and set risk tolerances 9 Data Management & Analytics Source-to-Pay Process Receiving & Storeroom Operations Engineering Services
  • 10. Source-to-Pay Process. - Reduce Processing Costs by Over 50% Six Sigma sourcing process in 40+ categories with 6000+ suppliers to achieve price savings. Design workflow and approval hierarchy Select strategic suppliers and establish PunchOut capabilities with each Paperless processing eliminates manual intervention and reduces processing error rates Shared Services model for greater control and leverage of our entire portfolio for more efficient, compliant buying operations. Significant reduction in AP processing costs, SDI becomes the single supplier, billing 2x per month 10 Data Management & Analytics Source-to-Pay Process Receiving & Storeroom Operations Engineering Services
  • 11. Copyright 2015 SDI, Inc. All rights reserved. 11 Data Management & Analytics Source-to-Pay Process Receiving & Storeroom Operations Engineering Services Receiving & Storeroom Operations - Increase Productivity by 30% - Reduce Inventory 15-25% Deploy MRO expertise and storeroom SOP’s. determine best method to secure the storeroom Implement surrounding technologies to SDiExchange - bar coding, cycle counting, warranty and repair tracking, ERP interface, SDiMobile, vending and point of use. Deconstruct the SDI Best-in-Class assessment and develop a 12-month project plan to achieve BIC status Align storeroom functionality and the work order and planning process Set agreed to metrics to measure performance and service
  • 12. Copyright 2015 SDI, Inc. All rights reserved. 12 Data Management & Analytics Source-to-Pay Process Receiving & Storeroom Operations Engineering Services Engineering Services Drive 8-10% Value Creation to the P&L Largest team of certified and licensed reliability engineers focused solely on MRO. Conduct data analytics, review process efficiencies, and identify cost improvement opportunities with your team. Pinpoint issues with equipment – repeat failures, unplanned downtime, costly or inefficient applications, longer life products, improved maintenance strategies Standardization, OEM commercialization and reverse engineering to increase product availability and/or life as well as reduce cost Initiate all savings and productivity improvement projects in SDiPowerSteering
  • 13. Copyright 2015 SDI, Inc. All rights reserved. Parametric Google-likesearch engine Web-based,access fromanywhere PunchOutto key suppliers Electronic orderapprovalhierarchy Catalogandnon-catalogrequests Workflow Easy part-addprocess Robust onlinereporting Virtual warehouse Improves spendvisibility SDI Exchange : Custom Catalog, Order Processing & Inventory 13 Master Data Management Inventory Management Inventory Forecasting Budgetcontrols Order Status
  • 14. Copyright 2015 SDI, Inc. All rights reserved. SDiExchange – Technology Specifically for MRO 14 SDiExchange eCatalog and eProcurement SDiTrack Warranty & Repair Tracking SDiMS $- $100 $200 $300 $400 $500 $600 $700 $800 1 3 5 7 9 11 13 15 17 19 21 23 Thousands Projected Inventory On-Hand Months Demand Forecasting SDiConnect Seamless SAP Interface SDiMobile Barcode and Electronic Signature SDiStoreroom Smartphone Application SDiVending Storeroom Automation and POU SDiPower Steering Project Management and Tracking
  • 15. Copyright 2015 SDI, Inc. All rights reserved. Vending Solutions Every SDI vending solution is customized to the requirements Actual parts and usage Volume of daily transactions Level of inventory control requirements Size and layout of the facility Number of employees 15
  • 16. Your MRO Connected Enterprise SDI connects, coordinates, optimizes & aligns every link in the chain, typically delivering up to 350% ROI to our clients. 16 Data Management & Analytics Source-to-Pay Process Receiving & Storeroom Operations Engineering Services 16
  • 17. Copyright 2015 SDI, Inc. All rights reserved. Savings Opportunities & Productivity Improvements Masterdatamanagementandnewpartsregistration Spendvisibilityandanalytics Leveragedandconsistentpricing Compliancetocontractsandincreasedincentives Freightexpensereduction APprocessingreduction Productstandardization OEMconversionandreverseengineering Inventorymanagementandforecasting Inventoryreduction Warrantyandrepairtracking Laborcostreduction MaintenanceproductivityimprovementsleadingtoincreasedOEErates 17 Achieving Best in Class MRO and Storeroom Management Status The results:
  • 18. Copyright 2015 SDI, Inc. All rights reserved. Next Steps 18 The path forward for MRO success. The process: Understandthechallengestobeovercome Sizeandscaletheproject Datashare Identifytheteaminvolvedandtheinternalprocessahead Selectplant(s)forsupplyChainAssessment Establishatimelineforcompletion TourSDI’sSharedServicesCenter Reportoutofassessment Agreeuponthesavingsmetricstobereported SDIpresentsfinalsolutiontotheMROteam Scopeimplementationandtimeline
  • 19. Copyright 2015 SDI, Inc. All rights reserved. Next Steps MROData&Spend Sourcing&Procurement Systems&Technology Storeroom&Inventory Engineering&Maintenance Production&Operations Finance&Accounting 19 Align stakeholders to move forward with a comprehensive assessment. SDI diagnostic of your: The strength of this approach lies in its ability to reveal pain points and inefficiencies in the process, identify savings opportunities, drive departmental synergies and ensure sustainable performance improvement connecting the MRO supply chain to the needs of the business.
  • 20. Copyright 2015 SDI, Inc. All rights reserved. MRO Total Cost of Ownership - Example 20 CATEGORY COST COMMENTS SDI IMPACT MRO MATERIAL SPEND $5,600,000 MRO & OEM, Stock & non-Stock 5-12% FREIGHT COST $448,000 Estimated at 8% 50-60% STOREROOM LABOR COST $156,000 Single shift, 2 FTE's, fully loaded 0-100% INVENTORY MANAGEMENT $952,000.00 Carrying cost 12%, 5% slippage 10-20% TECHNOLOGY $35,000 Inventory management system, not tied to CMMS 100% MRO SOURCING $132,000 OEM / Commercial, 2 FTE's 0-100% MRO PURCHASING $66,000 OEM / Commercial, 1 FTE 0-100% AP PROCESSING COSTS $241,758 Average voucher size $275, 20,350 processed, $11.88ea 80-100% MASTER DATA MANAGEMENT $0 No dedicated resources or formal process to manage N/A MAINTENANCE PRODUCTIVITY $333,432 Includes wait time, parts search, ordering 20-30% $7,964,190 11-23% Nearly 150% of Material Cost