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To maintain long­term quality, you need long­term quality control. The manufacturing 
skills gap, in most industries, is big. Today, approximately 600,000 U.S. manufacturing 
jobs, alone, are unfilled. Today’s manufacturing plants face skill divides frequently, and 
unemployment’s seated 8.3 percent isn’t helping. 
Factory automation innovation, of course, helps. That said, it can’t accommodate for a 
lacking workforce. Finding a younger manufacturing workforce is vital to success in 
today’s work environment, and innovation, likely, won’t be derived from 
time­tested­and­true approaches anymore. While it’s important to press onward, 
develop professional relationships and focus on the new wave’s technical skills, you 
may be increasing your workplace’s work skill division. 
Baby boomers are starting to retire, floor automation technical requirements are 
increasing and manufacturing jobs are more complex than ever. The incoming youth 
have become increasingly disinterested in manufacturing careers, and decision makers 
are struggling to answer for a national skill deficit. To succeed in today’s workplace, you 
should invest in the following strategies below. Each tip will assist with workplace 
cohesiveness, creating dynamic environments capable of housing future innovations. 
 
 
Tip One: Strengthen Educational 
Partnerships 
  
Technical colleges, alongside other academia sections, are perfectly equipped to assist 
a budding manufacturing workforce. If your location lacks the skills necessary to 
progress, take charge with the extensive school networks available for partnership. 
Many have assisted manufacturers in the past, teaching workers much­needed skills 
while strengthening overall partnerships. 
For instance: The Society of manufacturing Engineers’ partnership with Tooling U, a 
well­renowned online training program, has provided incredible curricula and 
educational resources for welding, CNC machining and other areas. Tooling U has 
since partnered with a variety of trade associations, colleges and media groups to 
further industry progress and aid technological advancement solutions in the 
manufacturing world. 
Why We Recommend It 
 Education is ​constantly changing. By striking educational partnerships, you can lessen 
the in­house skill gap by decreasing it all together. Looking back to Tooling U, it’s 
important to understand how it assisted 100,000 individuals in skill revamps, day­to­day 
education and long­term company culture positioning. Helping over 1,200 companies, 
Tooling U has become an indispensable resource for company standards and 
innovation. 
 Such partnerships need to grow in size to aid today’s overall skills deficit. We can’t 
recommend strengthening educational partnerships enough, because they offer 
adaptive services. Really, education sustains any company development over time. It’s 
one of the best “bang for your buck” solutions available as the services obtained 
constantly shift to meet a company’s needs. 
What You Can Do Today 
Get involved with an online educational provider, and screen incoming hires for further 
education. Additionally, maintain a constant environment of educational growth. A lot of 
today’s Fortune 500 educational institutions and manufacturers are selecting providers 
like Tooling U to aid workforce development, and they’re pushing ahead by constantly 
outfitting their teams for top­quality workforce application. 
By engaging a competency­based learning solutions program, you can monitor in­house 
performance outcomes. Additionally, you can analyze your business’s needs, design 
custom online programs, create blended learning solutions and access instructor­led 
workshops. When online education portions are finished, course­goers can launch, 
track and measure real­world results. 
 
 
Tip Two: Invest in In­House Learning 
Programs 
  
Internal education should be a priority, too. Online programs, while incredibly 
successful, may not touch upon every educational need. They certainly prove 
manufacturers can make a worldwide difference via workforce training, but they may 
lack the “closeness” an in­house educational push requires. Manufacturers who’re 
serious about effective hiring, progressive learning strategies and innovative solutions 
should therefore implement their own, custom­tailored skill training programs. 
 ​Why We Recommend It 
 In many cases, in­house training creates a net worthy of comprehensive support. 
Workers trained in­house are much closer to company culture, and they’re incredibly 
likely to spawn innovative solutions. Much of in­house training follows a pre­specified 
educational formula—which can be altered based upon a company’s needs. 
President of First Line Training, Hugh Alley, identified a recent conversation about the 
Training Within Industry program. The program, itself, focused on creative design 
options, future industry training and in­house solution optimization. Training Within 
Industry, having assisted two million women alongside eight million men after WWII, is a 
fantastic example of in­house training success. 
Hugh Alley stated that the program’s use regularly achieved nearly a 25 percent 
reduction in employee training time. In the previous three decades, in­house training, 
apprenticeship programs and mentorships have steadily declined throughout the 
industry. In fact, many such programs were cut entirely from manufacturing groups due 
to budgetary restrictions. A recent UK manufacturer study suggests that bringing back 
such programs within the domestic manufacturing realm may be a good idea. 
In­house training holds several other benefits, too. Semta, a UK­based manufacturing 
association, analyzed the value of in­house apprenticeship programs to manufacturing 
entities. Approximately 80 percent of surveyed UK manufacturers felt such 
apprenticeship programs boosted overall productivity. Additionally, 83 percent stated 
they intend to rely on such apprenticeships to fulfill future work requirements. 
To lessen the manufacturing skills gap, it’s advisable to engage in­house training 
programs to access the following: 
Improved Recruiting 
In­house training can overcome today’s broken job application process. In training 
effective, up­to­date HR solutions, you can effectively sidestep the industry’s modern 
entry barriers in terms of recruitment. Modern job applicants seek environments 
fostering personal development and growth. For a lot of job hunters, training is 
indispensable. Really, in­house training programs are as valuable, if not ​more, to job 
applicants as benefit packages are. Today, comprehensive training is a future worker 
priority. 
Higher Retention 
In­house training similarly boosts in­house retention. If workers know a company 
believes in its personal growth, they’ll likely stick around. More importantly: They’ll strive 
to boost retention on all grounds. Companies offering comprehensive training programs, 
on average, carry higher retention rates. While factory automation innovation and 
narrowing the skill gap are of course priorities, retention enhances a company’s every 
aspect by securing long­term workforce resources. 
Better Output  
The more industrious your workers are, the more output they’ll produce. Similarly, 
output is directly benefited from smaller turnover rates. An enthusiastic, motivated 
workforce will pack new skills, knowledge and motivation into every design, every 
produced good and every new service. 
What You Can Do Today 
While it might be difficult to secure workers with the ​exact skills your job openings need, 
you can slowly mold your recruitment requirements around in­house training programs. 
While doing this, rework any existing training options. Implement a full­fledged 
educational platform, and make it accessible to new and existent workers alike. 
Fortunately, manufacturers can train individuals carrying the right aptitude [Insert:] 
(FactoryFix.com/industrial­service­request). By investing in a talented individual via a 
flexible in­house program, you can limit staff problems, skill divides and scaling issues 
through long­term development. 
Overall, aim for ​manufacturing productivity. The best way to enhance worker skillsets is 
through application, practice and repetition. Your in­house training program should take 
a hands­on approach, and it should be keen on approaching the age­old mentorship 
route if possible. Also, mesh any in­house learning options with external educational 
programs. In doing so, you’ll secure a comprehensive approach to manufacturing 
education. 
Remember to align any in­house training programs with corporate goals, too. Any and 
all training should be able to fit, hand­in­glove, with your company’s strategic plan. In 
fact, if your training program’s goal­setting is executed correctly it’ll stretch your 
company’s performance to new heights. Once your workforce’s skillsets are upgraded, 
they’ll naturally shift to meet your ongoing training program’s standards. 
Training, above all, should help employees develop technological mastery and 
interpersonal skills. Dispute resolution, communication, team building and quality 
management are all valuable educational avenues, so don’t neglect them to make room 
for tech­specific approaches. Manufacturing is, after all, contingent on a complex 
system of application.
 
  
Tip Three: Energize a Future 
Workforce 
  
To strategize your workforce and narrow the skill gap, you can prep the future 
generation. Unfortunately, the next generation currently faces disinterest in 
manufacturing. In the long­term, you’ll need to get your company’s youth invested in the 
industry by exposing them to fun, engaging material. 
This is easier said than done. Some providers are, however, creating exactly the 
environments needed to promote future workplace aptitude. A Tampa Bay program 
titled STEM Goes to Work brings students on in­house manufacturing facility tours. 
During these tours, students can converse with manufacturing employees, CEOs and 
management personnel. In doing so, students are taught about manufacturing careers, 
professional options and job openings. 
Similar programs, such as iDatix’s, have implemented fun tour elements to boost 
in­house involvement. For example: Students visiting gear manufacturers through the 
iDatix program were subsequently given a workable gears challenge. Programs like 
National Instruments in Austin influence future manufacturers via its Lego Mindstorms 
project. Even young, event­goers were taught complex approaches via competitions. 
Why We Recommend It 
While these types of projects don’t directly develop manufacturing prowess, level the 
current skill gap or innovate immediately, they pave the road for future excellence. 
Experts like Reut Schwartz­Hebron of world­known Key Change Institute states that 
such courses assist with critical thinking ability, fostering long­term engagement plans 
capable of making manufacturing skills easier to learn down the road. 
It’s important to secure future prospects, and our world requires quite a lot of 
forethought to secure industry cohesion. To overcome the manufacturing skills gap of 
today, we need to prepare for tomorrow. Manufacturing in the United States is about to 
experience a resurgence, pushing prosperity—and the American dream, itself—forward. 
Manufacturing has been an economic powerhouse for decades, and it isn’t going 
anywhere. It isn’t stopping either, however, and deserves a little future attention. 
Today, manufacturing contributes approximately $2 trillion to America’s economy while 
adding $1.37 to it with every spent dollar. Manufacturing procures jobs, too, resulting in 
over 12 million American workers while supporting one out of six private sector jobs. To 
train future manufacturers is to train America’s future, and it isn’t necessarily a selfless 
effort. 
As future manufacturing standards increase, current in­house standards will unify. 
Ironically, preparing for the ​future can prepare your workplace for the ​present. 
Manufacturing careers are lucrative, and in­house workers are far more likely to invest 
in training when viewing a bright future. Back in 2013 alone, the average American 
manufacturing worker earned approximately $77,500 annually with pay and benefits. 
What You Can Do Today 
With any strive for success comes great challenges. Primarily, future­prospect training 
faces issues with displaying America’s bright future. If you’re implanting an in­house 
training program alongside an external provider’s education, be sure to implement 
aspects used to depict our nation’s manufacturing future. 
Your company has a story, and its story ​can persist into the future. Again, today’s 
incoming workers—mostly Millennials—thrive upon rich in­house culture and the 
prospect of impacting it. To keep your company’s future bright, you’ll need to reveal it. 
Manufacturers in the United States, above all, are an innovative bunch. Historically, 
they’ve driven more groundbreaking discoveries than workers in any other private 
sector. 
To secure the next generation of manufacturing workers, you’ll need to similarly outline 
potential career options for them. Because qualified workers can often be lacking, two 
million manufacturing jobs are expected to be unfilled within the next decade. Already, 
experts are running to ramp up the skillsets needed to appease an emergent 
manufacturing workforce. For this reason, it’s important to streamline any in­house 
education with future­oriented goals. 
Fostering a Younger Workforce 
You should also prioritize dialogue in your current workforce. An old “us versus them” 
cornerstone of economic investment still applies to broad industry, but it can also infect 
day­to­day workplaces if not watched carefully. Understandably, generational gaps and 
tensions are unavoidable. They shouldn’t, however, be left to resolve themselves. 
Stimulating future involvement requires one to pay attention to ​current involvement. Pay 
attention to your workers, assist with clashing ideals and influence the workplace 
mantra gap that might be impacting the skills gap. 
Manufacturing has brought America to unprecedented heights of prosperity. It’s carried 
us to World War II victory and has reinvented a variety of industries. These impactful 
events, however, will be overshadowed by future milestones. Today’s younger 
workforce members don’t want to “grind.” They want to innovate. Unfortunately, many 
workforce cultures prioritize optimization over innovation. To lessen the skills gap, 
display alternative routes to success. Many, many options are available, and every 
educational avenue proposes an advancement to your workplace’s ability to perceive, 
achieve and persist in the innovative world around us. 
 
  
Source 
http://factoryfix.com/industrial­service­request 
http://blog.softwareadvice.com/articles/manufacturing/overcoming­the­manufacturing­ski
lls­gap­1030612/ 
http://www.toolingu.com/ 
https://www.mindtools.com/pages/article/newSTR_44.htm 
http://www.oasisadvantage.com/why­training­is­important 
http://www.abc.net.au/news/2014­09­08/chalmers­technology,­teaching­and­the­future­
of­work/5726642 
http://www.educationandcareernews.com/career­development/manufacturing­a­blueprin
t­for­americas­future 
 
 

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