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TO PICS TO BE CO VERED
MajorRevisions of the ISO9001 standard
Main business processes and theirinteraction
Preventive Action vs RiskManagement
Process Approach & interaction of processes
Leadership and operationalization of strategic plans
Management Representative
Importance of people
Detoxing documentation
Stakeholders vs Suppliers
Minorchanges and Clarifications
QUALITY EFFORTS
Analyse Attitude Behaviour
= Quality Management
REVISIONS
Reclassification of preventive action to Riskbased thinking
Focus on Process Approach
Focus on Leadership
Expansion of focus on people
Documented Information
External providers
No reference to Management Representative
Clarification between Competence and Awareness
Removal of Quality Manual
BUSINESS
ROOT CAUSE ANALYSIS IN THE BUSINESSROOT CAUSE ANALYSIS IN THE BUSINESS
CONTEXTCONTEXT
Proactive Analysis
Perform Proactive analysis to identify
significant risks and safeguard to prevent
and mitigate associated consequences
-What co uld g o wro ng ?
-What are the co nse q ue nce s o f the se
actio ns?
-What co uld cause the se co nse q ue nce s
-Like liho o d o f the se co nse q ue nce s
Management Systems
Set up systems to manage equipment and
human behaviour to adequately control
risks
-Eq uipm e nt de sig n, Mainte nance
strate g ie s, m e tho ds, & pro ce dure s
-Co re & Adm inistrative pro ce sse s
-Training , Em plo ye e scre e ning
--Le ade rship, Me asure m e nt e tc.
Reactive Analysis
Perform reactive analysis to identify improvements in the safeguards
to prevent and mitigate associated consequences
-What did g o wro ng ?
-What we re the co nse q ue nce s o f the se actio ns?
-What cause d the se co nse q ue nce s?
What chang e s sho uld be m ade to the pro active analysis pro ce ss and
the m anag e m e nt syste m to ade q uate ly co ntro lthe risks?
Incident
Occurs
Unacce ptabl
e failure s,
lo sse s and
ine fficie ncie
s
Operations
RISK MANAGEMENT - UNDERSTANDING THE
BUSINESS FROM AN EXTERNAL CONTEXT
Tools include:
-SWOT Analysis (Strengths, Weaknesses, Opportunities and
Threats)
-PESTEL ( Political, Economic, Sociocultural, Technological,
Environmental and Legal)
-Porter’s Five Forces
-Failure Mode and Effects Analysis
RISK MANAGEMENT - UNDERSTANDING THE
BUSINESS FROM AN INTERNAL CONTEXT
 Governance Structure
 Procedures
 Organization’s Culture
 Relationships with internal and external stakeholders
 Capabilities (Capital, time, people, processes, technology,
systems)
RISK MANAGEMENT - UNDERSTANDING THE
BUSINESS FROM AN EXTERNAL CONTEXT
Implications:
-Betterforecasting (customerneeds, technological changes,
competitive advantage)
-More predictive than reactive
-Lowerfailure costs (defects, rework, returns, warranties,
downgrading, recalls, complaints processing etc.)
-Increased credibility/trust
-Focus on improvement (less firefighting)
COST OF QUALITY
PROCESS APPROACH
 Improved communication across departments
 Motivated internal customers
 Betterteamwork
 Betterunderstanding of contribution and importance of roles
 Less bottlenecks
 Problem-solving
 Improved planning
 Value added vs. non-value added
 Improved customerservice delivery
PROCESS IN AN ENTERPRISE
CONTEXT
Process performance measures
should reflect the performance of
the process within an enterprise
context.
The customer sees only a single
process regardless of how complex
the internal processes are.
Focus on process performance
and connect them to performance of
the business.
LEADERSHIP
ISO 9001 recognizes:
 Leadership deficit
Wrong personnel in management
Complaints fromtop management, staff about senior
management performance
Impact on Global Crisis about world views on management
Impact caused by lackof direction, vision
Lackof commitment
LEADERSHIP
Implications:
Increased responsibility, accountability of the senior
management
Risk-based thinking at the management level, less reactive
management
Performance of seniormanagement connected to the
performance of the organization
Less dependence on the management representative and more
ownership
BetterIntegration of quality across departments
PEOPLE
Organizational Knowledge * Competence * Awareness* Communication
Clause 7.1.2 “…determine and provide the persons….”
Effective Implementation of the QMS
Operation of Control of its processes
PEOPLE
Organizational Knowledge * Competence * Awareness* Communication
Organizational Knowledge
Undocumented experience
Undocumented knowledge
Intellectual property
Lessons learnt
Understanding organization’s knowledgewealthordeficit
PEOPLE
Organizational Knowledge * Competence * Awareness* Communication
Competence
Hiring requirements
Needs Assessment
Effective Training
Verification of training
Performance Management
Mentoring
Focus ontheindividual to buildtheteam’s performance
PEOPLE
Organizational Knowledge * Competence * Awareness* Communication
Awareness
Not confused with training
More focus on understanding policies
Understanding contribution to overall performance
PEOPLE
Organizational Knowledge * Competence * Awareness* Communication
Communication
Managed and structured communication
Criticality
Improved transferof information
Consideration of appropriate methodologies
DOCUMENTED INFORMATION
 Removal of the Quality Manual
 Less focus on documentation
 Removal of Mandatory procedures
DOCUMENTED INFORMATION
Implications
Understanding that documents are a means to an end
Focus on process to develop procedures (inputs, outputs)
Detoxification of documents
Understanding the required documentation foroptimum
performance
Gives companies more flexibility
THE EFFECT OF RISK CONTROL ON PERFORMANCE
Managing Risk to
Enhance
Performance
Excessive
controls
minimise risk
and constrain
performance
Exposed &
destroying
performance
Ignorant Managing Obsessed
Level of Risk Control
Performance
Low
High
11/09/15
22
DOCUMENTED INFORMATION
Process Analysis
EXTERNALLY PROVIDERS
Implications:
Consideration of the impact of both Upstreamand
Downstreamstakeholders
 Raw materials, contractors, consultants, distributors,
shippers, truckers etc.)
Improved Integration of providers
Feedbackloop improvements
CLARIFICATIONS
 Analysis and Evaluation
 More prescriptive
 Shows the application of analysis
 Actionable
CLARIFICATIONS
 WorkEnvironment
 Not limited to production
 Other processes
 Monitoring and Measuring Resources
 Not limited to equipment
 Other applications (software, communication devices)
 Flexibility based on global changes

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PECB Webinar: The Impact ISO 9001 Revisions Will Have on Your Business and Quality Management Systems

  • 1.
  • 2. TO PICS TO BE CO VERED MajorRevisions of the ISO9001 standard Main business processes and theirinteraction Preventive Action vs RiskManagement Process Approach & interaction of processes Leadership and operationalization of strategic plans Management Representative Importance of people Detoxing documentation Stakeholders vs Suppliers Minorchanges and Clarifications
  • 3. QUALITY EFFORTS Analyse Attitude Behaviour = Quality Management
  • 4. REVISIONS Reclassification of preventive action to Riskbased thinking Focus on Process Approach Focus on Leadership Expansion of focus on people Documented Information External providers No reference to Management Representative Clarification between Competence and Awareness Removal of Quality Manual
  • 6. ROOT CAUSE ANALYSIS IN THE BUSINESSROOT CAUSE ANALYSIS IN THE BUSINESS CONTEXTCONTEXT Proactive Analysis Perform Proactive analysis to identify significant risks and safeguard to prevent and mitigate associated consequences -What co uld g o wro ng ? -What are the co nse q ue nce s o f the se actio ns? -What co uld cause the se co nse q ue nce s -Like liho o d o f the se co nse q ue nce s Management Systems Set up systems to manage equipment and human behaviour to adequately control risks -Eq uipm e nt de sig n, Mainte nance strate g ie s, m e tho ds, & pro ce dure s -Co re & Adm inistrative pro ce sse s -Training , Em plo ye e scre e ning --Le ade rship, Me asure m e nt e tc. Reactive Analysis Perform reactive analysis to identify improvements in the safeguards to prevent and mitigate associated consequences -What did g o wro ng ? -What we re the co nse q ue nce s o f the se actio ns? -What cause d the se co nse q ue nce s? What chang e s sho uld be m ade to the pro active analysis pro ce ss and the m anag e m e nt syste m to ade q uate ly co ntro lthe risks? Incident Occurs Unacce ptabl e failure s, lo sse s and ine fficie ncie s Operations
  • 7. RISK MANAGEMENT - UNDERSTANDING THE BUSINESS FROM AN EXTERNAL CONTEXT Tools include: -SWOT Analysis (Strengths, Weaknesses, Opportunities and Threats) -PESTEL ( Political, Economic, Sociocultural, Technological, Environmental and Legal) -Porter’s Five Forces -Failure Mode and Effects Analysis
  • 8. RISK MANAGEMENT - UNDERSTANDING THE BUSINESS FROM AN INTERNAL CONTEXT  Governance Structure  Procedures  Organization’s Culture  Relationships with internal and external stakeholders  Capabilities (Capital, time, people, processes, technology, systems)
  • 9. RISK MANAGEMENT - UNDERSTANDING THE BUSINESS FROM AN EXTERNAL CONTEXT Implications: -Betterforecasting (customerneeds, technological changes, competitive advantage) -More predictive than reactive -Lowerfailure costs (defects, rework, returns, warranties, downgrading, recalls, complaints processing etc.) -Increased credibility/trust -Focus on improvement (less firefighting)
  • 11. PROCESS APPROACH  Improved communication across departments  Motivated internal customers  Betterteamwork  Betterunderstanding of contribution and importance of roles  Less bottlenecks  Problem-solving  Improved planning  Value added vs. non-value added  Improved customerservice delivery
  • 12. PROCESS IN AN ENTERPRISE CONTEXT Process performance measures should reflect the performance of the process within an enterprise context. The customer sees only a single process regardless of how complex the internal processes are. Focus on process performance and connect them to performance of the business.
  • 13. LEADERSHIP ISO 9001 recognizes:  Leadership deficit Wrong personnel in management Complaints fromtop management, staff about senior management performance Impact on Global Crisis about world views on management Impact caused by lackof direction, vision Lackof commitment
  • 14. LEADERSHIP Implications: Increased responsibility, accountability of the senior management Risk-based thinking at the management level, less reactive management Performance of seniormanagement connected to the performance of the organization Less dependence on the management representative and more ownership BetterIntegration of quality across departments
  • 15. PEOPLE Organizational Knowledge * Competence * Awareness* Communication Clause 7.1.2 “…determine and provide the persons….” Effective Implementation of the QMS Operation of Control of its processes
  • 16. PEOPLE Organizational Knowledge * Competence * Awareness* Communication Organizational Knowledge Undocumented experience Undocumented knowledge Intellectual property Lessons learnt Understanding organization’s knowledgewealthordeficit
  • 17. PEOPLE Organizational Knowledge * Competence * Awareness* Communication Competence Hiring requirements Needs Assessment Effective Training Verification of training Performance Management Mentoring Focus ontheindividual to buildtheteam’s performance
  • 18. PEOPLE Organizational Knowledge * Competence * Awareness* Communication Awareness Not confused with training More focus on understanding policies Understanding contribution to overall performance
  • 19. PEOPLE Organizational Knowledge * Competence * Awareness* Communication Communication Managed and structured communication Criticality Improved transferof information Consideration of appropriate methodologies
  • 20. DOCUMENTED INFORMATION  Removal of the Quality Manual  Less focus on documentation  Removal of Mandatory procedures
  • 21. DOCUMENTED INFORMATION Implications Understanding that documents are a means to an end Focus on process to develop procedures (inputs, outputs) Detoxification of documents Understanding the required documentation foroptimum performance Gives companies more flexibility
  • 22. THE EFFECT OF RISK CONTROL ON PERFORMANCE Managing Risk to Enhance Performance Excessive controls minimise risk and constrain performance Exposed & destroying performance Ignorant Managing Obsessed Level of Risk Control Performance Low High 11/09/15 22
  • 24. EXTERNALLY PROVIDERS Implications: Consideration of the impact of both Upstreamand Downstreamstakeholders  Raw materials, contractors, consultants, distributors, shippers, truckers etc.) Improved Integration of providers Feedbackloop improvements
  • 25. CLARIFICATIONS  Analysis and Evaluation  More prescriptive  Shows the application of analysis  Actionable
  • 26. CLARIFICATIONS  WorkEnvironment  Not limited to production  Other processes  Monitoring and Measuring Resources  Not limited to equipment  Other applications (software, communication devices)  Flexibility based on global changes

Editor's Notes

  1. Management systems are designed to minimize the probability and/or consequence of the potential losses identified by the proactive analyses. They are designed to maximize efficiency, profitability and employee satisfaction. Management systems are procedures, training, equipment, communication protocols, procurement processes and maintenance strategies. If the proactive analyses have been done perfectly and the management system implemented perfectly there would not be any need for reactive analyses
  2. The degree of risk control has significant impact on performance Moving from little or no control – exposed to risk and destroys performance Taking a balanced approach to the management and control of risk benefits performance as indicated at the top end of this curve Obsessive control stifles risk taking and initiative and restricts performance Our aim should therefore be to take a balanced approach