2. HeadofIndustrialAutomationDepartmentR&D
Eng. Mhanna has obtained Bachelor’s of Computer
Engineering in 2002 and Diploma in Auto control
Engineering (Dipl.-Ing.) in 2003 from Aleppo
University ,Electronic & Electrical Engineering Faculty
During and after his diploma, Eng. Mhanna was
involved in several development projects related to
industrial automation and fault tolerant systems ,
Among food production Plants , Eng. Mhanna has
own footprint in SCADA systems implemented in
many companies
“Zero the operator’s mistakes and reduce times
required for production processes , So more safety
more reliability and more productivity will be done ”.
Eng. Mhanna is the Head of Industrial Automation
Department R&D of Firefly Intelligent Technologies
in Gaziantep / Turkey.
Osama Ali Mhanna
3. How we embody our vision ?
» Be Innovative and Intelligent .
» By applying strict rules in developing projects
according to V-Model concepts .
» No place for mess ,every things is organized.
IndustrialAutomation Department R&D
How we Live our vision ?
» We develop our projects like this
4. 2.1 Designing & Developing the high Performance
SCADA systems.
2.2 Programming auto controlling environments.
2.3 Implementing fault-tolerance systems.
2.4 Verifying & Debugging of automation systems.
2.5 Modifying and upgrading current systems.
Industrial Automation Department R&D
16. Hydrolysis v1.0 The Main SCADA
Auto Controlling SCADA System to produce the inverted sugar (to double the degree of sweetness )
17. Hydrolysis v1.0 Watching Video
Auto Controlling SCADA System to produce the inverted sugar (to double the degree of sweetness )
18.
19. Other Projects Watching Video
Temperature Monitoring System Starch Plant Monitoring System ( Touch Screen HMI )
Other Stages Calculate the no. of produced liquid sugar
tanks , Auto mixing stage , etc…
20. Some of our implemented sites
Watching Video
This is final separator tank ,it’s a final stage . The fully
controlled by one digital level switch sensor to PID the
pump.
This is a middle stage to separate some elements from
liquid starch . The Fully automated stage.
21. Some of our implemented sites
1. Supervising for installation the sensors and calibrating the precise devices
like flow meters and level transducers etc…
2. cabling works with labeling system
1. Updating new SCADA views.
2. Creating new QA parameters required
by the dairy processes.
3. Solving the problems with the Ayran
filling machine relating to hardware
failure and etc...
22. Implemented Site : Mermas Masterbatch mersin
DMFM v1.0 Special features: Value Description
Operating mode Auto/Man Dual mode with fully automated weighing system
Ease of installation 3 Days max
Ease of maintenece Yes 1st 3-month free maintenence .
Long time of guaranty 1 Year One year quaranty for electrical parts ,6 months
quaranty for mechanical parts
1 person of opperation Yes
Documentation Yes Completed paper ducuments including operating and
preventive maintenence instructions with electrical
drawings ...
23. Some of our implemented sites
Specification Value Description
Rated AC Voltage 220 VAC,L,N,PE
Input AC Voltage
range
180-245 VAC
Control Voltage 24 VDC
Nominal Power 1KW Including motor monophase 1 HP
Control panels 1 Weighing Control panel .
Digital inputs 4 DI 4 opto-isolated digital inputs 12 to 28 VDC, 10mA
Digital Outputs 5 DO 5 free relay contact 250 VAC or 30 VDC , 1A
No. Of Sensors 2 Proximity Sensor PNP 3-wire NO contact ,Air pressure sensor Suco No
contact
No. of Controller 1 Baykon BX13 EN Weighing Controller
No. of Heads 3 Coarse filling head, Fine filling head, Emptying Head
No. of Bag latcher 1
No. of Cylinders 4 Manufactured by Parker
No. of Valves 5/2 4 Manufactured by Parker
No. of Air regulator 1 Manufactured by Parker
No. of load cells 2 Manufactured by Baykon BP042 50KG Max C3
IP Protections IP 65 Main Controller BX13 front panel
IP 51 Main Control Cabinet
IP 65 Pneumatic Valves
IP 65 Pneumatic Cylinders
Speed of Filling 3 ton/hour
Material type Non-moisture Plastic grains,rice,burgul,sugar ...etc
Bags weight 5-50 kg
Accuracy ± 10 gr.
Check wieght stage Not included
24. Our recommended filling machine stages
The recommended Stages
24.85
BX13 EN
Start Reset
Coarse Fine Empty
ON
OFF
ONOFF
M01
Man Auto BypassRelease
25. Our Mission
Fusing the artificial intelligent algorithms into our
industrial automation
Robotics will be included in our smart systems.
Image processing techniques will be the key feature
of our future projects to solve the most industrial
problems.
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What we’ll be doing ? …
