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NORSK KINESISK 
INGENIØRFORENING 
10.2014 
Editor: Min Shi
Introduction 
About NKIF 
Norsk Kinesisk Ingeniørforening (NKIF) is a non-profit, professional 
association dedicated to providing professional networking 
opportunities and promoting technology application. It is officially 
founded and registered in Oslo in 2014 and is open to all professions 
in Oil & Gas, Maritime and other relevant industries. The NKIF 
members include engineers, professors, research scientists, 
university postgraduate and undergraduate students etc. from both 
China and Norway. 
NKIF is organized by a Board with board members elected every 
second year by all NKIF individual and corporate members. The 
board members are unpaid volunteers with supports from all the 
members. The operation of NKIF will be open and transparent. 
NKIF is committed to: 
 Promoting the professional network and collaboration both 
within NKIF and with other associations 
 Encouraging experience and knowledge sharing 
 Supporting professional development 
 Strengthening cooperation between industries and academia 
world widely 
 Being the bridge between the industries in China and Norway 
I
NKIF provides: 
 Technical seminar and lectures 
 Career development forum 
 Continuously updated latest industry events 
 Publication of NKIF newsletter 
 NKIF journal with technical and overview articles for relevant 
engineering disciplines 
 Posting of job opportunities from NKIF corporate members 
Benefits as a NKIF Member: 
 Free to all NKIF organized events, e.g. technical 
seminars/workshops 
 Free subscription to NKIF newsletters and journals 
 Informed with job opportunities in both Norway and China 
 Expanded professional network towards companies and 
engineers 
II
分享,坚持,收获 – 创刊词 
时序中秋,金风送爽,正值挪威王国宪法颁布 200 年庆,在广 
大旅挪华人的关怀下,挪威华人工程师协会在挪威王国的首都奥斯 
陆初始创立。 
挪威,人口虽然只有区区五百万之数,但是许多科技确实站立 
在世界的前列,如众所周知的,海洋学,石油,船舶,桥梁,渔业, 
等等。在这诸多的领域中,优秀华人工程师的身影屡见不鲜。随着 
华人工程师人群的不断扩大,华人工程师内部的技术信息交流变得 
越来越迫切。同时,随着中国国力的不断增强,挪威工业界对中国 
广阔市场的兴趣也变得越发强烈,未来两国间科技合作的范围也将 
势必越来越广阔。NKIF 正是在这种情况下成立,正可谓是生逢其时。 
作为 NKIF 向外界传播声音的渠道。NKIF 期刊也同时创刊了。 
分享,坚持,收获!作为 NKIF 创立之初的理念,也是我们这个期 
刊将要秉承的理念。通过分享,我们交互信息,汲取营养;坚持, 
则是我们达成目标必有的决心;有过分享,有过坚持,从中获得事 
业的成功正是我们这份期刊希望最终带给每位会员的最终收获! 
“海纳百川 取则行远”。NKIF 期刊虽然刚刚诞生,起步,尚是 
一株幼苗,但是,从诞生之日她便被寄望怀有“海纳百川”的胸怀和气 
魄,真诚希望大家都来关心她、爱护她、支持她,诚望各个学界的 
会员,积极支持期刊的工作,使她在所有成员的努力关怀中,健康 
成长,发展壮大。愿她既成为 NKIF 的窗口和阵地,更成为联系各 
学界同仁的桥梁和纽带,真正为所有在挪华人的工作和事业的发展 
做出贡献。 
今天是我们的第一次见面,希望在很久以后,这份期刊依旧陪 
伴在你的左右! 
III
Share, Insistence and Harvest 
– in front of the Journal 
Coincided with the promulgation of the Constitution of the Kingdom of 
Norway celebrate 200 years, under the care from all communities, the 
Norwegian Association of Chinese engineers is founded in Oslo, Norway. 
Norway, a country with only around five million populations, but with 
many science and technologies did stand in the forefront of the world, 
such as, maritime, petroleum, fishing, and so on. There are many 
outstanding Chinese engineers involved in those industry areas. With the 
expanding of Chinese engineers in Norway, technical information 
exchange between the Chinese engineers become more and more urgent. 
Meanwhile, with China economy growing, the interest for Chinese vast 
market has become more intense in the Norwegian industry; the scientific 
and technological cooperation between the two countries will also be 
bound to increasingly broad. NKIF is established based on the goal of 
networking and communication. 
As NKIF sound communication channels to the outside world. NKIF also 
founded its own journal. Share, Persistence and Harvest! As a concept 
NKIF inception, but also we will be adhering to this journal of 
philosophy. By sharing, we interact with information, absorb knowledge; 
Insistence, it is our determination to achieve our goals; to drive career 
success is what we hope to bring to each member the final Harvest! 
Today is our first meeting, in the hope, long long after, the journal will 
still accompany you around! 
Haifeng Wu 
2014-10-24 
IV
Contents 
Introduction…………………………………………………I 
Preface………………………………………………………III 
Marine Hydrodynamics with Applications on Ships and 
Offshore Structures – A Brief Introduction ………………..1 
Norway – a shipping nation ………………………………..9 
SCADA Security: Vital for a country………………………12 
ASSETS FULL LIFE CYCLE RISK MANAGEMENT…………...19 
Introduction of offshore pipeline– (I) the status overview in 
NCS…………………………………………………………25 
V
NORSK KINESISK 
INGENIØRFORENING 
Marine Hydrodynamics with Applications on Ships and Offshore 
Structures – A Brief Introduction 
Yanlin Shao 
shao.yanlin1981@gmail.com 
Introduction 
A brief overview is made to some of the important marine hydrodynamic problems related to 
maritime transportation and offshore oil and gas exploration. Seakeeping dealing with global 
motions and loads on ships, maneuvering dealing with the control of ships and resistance & 
propulsion associated with energy efficiency are the most relevant hydrodynamic topics in the 
shipping industry. Most of the offshore structures are exposed to the environmental condition 
without possibility of avoiding the heavy weather as the ships can do. Related hydrodynamics 
challenges are discussed in relation to offshore structures operating in shallow, intermediate 
and deep water areas. 
Only a few of the important marine hydrodynamic problems are introduced, with many other 
important hydrodynamics-related topics not touched upon in this article. Examples are deep 
water marine operations, offshore wind and wave energy devices and sloshing in LNG tanks. 
Maritime industry 
Within the maritime industry, marine hydrodynamics is traditionally divided into three sub-topics, 
e.g. seakeeping, maneuvering and resistance & propulsion. 
Seakeeping related problems 
Seakeeping deals with the motions responses and global wave loads of the ship in waves, which 
may have a direct consequence on for example capsizing of ships, the structural damage of ship 
hull and comfortableness of crew on board. 
The famous Norwegian Viking ship Saga Siglar which travelled around the world during 1983- 
1984 capsized outside Barcelona in a storm. Recently seakeeping study based on model tests in 
Marintek for Saga Siglar showed that this vessel could not survive in waves with maximum 
1
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INGENIØRFORENING 
wave height 12 meters. Saga Siglar was 16.5 meters long and has a 0.6 meters draft in ballast 
condition and 1.3 meters draft when loaded with cargo. Figure 1 shows the artist impression of 
Saga Siglar. 
Figure 1 Artist impression of Saga Siglar 
Structural dynamic response of the ship when travelling in waves occurs due to the dynamic loading. 
This phenomenon is referred as springing and whipping in the literature. Springing and whipping 
introduce significant fatigue damage to the ship hull and contribute to the maximum stress in the ship 
hull structures. This is of particular interests for larger ships which tend to be more and more flexible 
from a structural dynamics point of view. The lengths of new-building increase dramatically year by year. 
The world-largest container ship is 398 meters long and 58 meter in width (based on data until 2013). 
On 17 June 2013, the Japanese container ship MOL Comfort suffered a crack amidships in bad weather 
about 200 nautical miles (370 km; 230 mi) off the coast of Yemen and eventually broke into two. See 
Figure 2. It is believed by researchers that springing and whipping have been part of the important 
reasons for the failure of the ship structure of MOL Comfort. 
Figure 2 Mol Comfort broken in progress 
2
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INGENIØRFORENING 
Ship motions also limit the comfortableness of crew and passengers on board. People on board of a ship 
may feel seasick when the acceleration of the ship exceeds certain values. This occurs for ships travelling 
in bad weather, accompanied by large amplitude ship motions. 
Maneuvering related problems 
Maneuvering means that a ship master is operating the ship by turning, course-keeping, accelerating, 
decelerating or backing the ship. We can make analogy of ship maneuvering to a driver operating the car. 
One example of maneuvering is replenishment between two ships. Replenishment is a method of 
transferring fuel, munitions, and stores from one ship to another while under way. Replenishment 
operation in open sea is considered “the most dangerous naval operation in peacetime”. The two ships 
tend to pull each other together due to the hydrodynamic interaction effects. Similar phenomenon 
occurs when for vessel moving in ports is due to ship-ship interactions or ship-port structure interactions, 
the last being, for instance, bank suction effects where banks can also be submerged structures or local 
water depth changes. As consequence, ship collision or grounding may occur. 
Figure 3 Bird view of a craft carrier under replenishment operation 
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INGENIØRFORENING 
Resistance and propulsion 
The power of the installed propulsion machinery on board of the ships should be enough to overcome 
the possible maximum resistance from the water applied on the ship and maintain the speed at 
specified speed. In case of insufficient power, the ship may lose its planned speed when travelling in 
waves leading to delays of cargo delivery. On the other hand, unnecessarily larger propulsion system is 
costly and not energy efficient. The International Maritime Organisation (IMO) has developed the 
Energy Efficiency Design Index (EEDI) to measure the level of energy efficiency of a ship. This has been 
adopted and entered into force from January 1st, 2013 as a mandatory requirement, requiring a 
minimum energy efficiency level for all the new ships. 
The increased awareness from the shipping industry to reduce the environmental impact by aggressively 
lowering its emissions to air combined with uncertainties in volatile fuel costs, has resulted in the need 
for highly optimized hull forms and propulsion systems. The ship resistance can be improving the hull 
efficiency (e.g. optimized streamline hull form design + Trim and draft optimization), propulsion 
efficiency and the power plant efficiency on board the ship. Taking a fuel saving of 2% for example, the 
fuel saves for a handy-size bulk carrier is about 80 tonnes with cost saving about 50,000 USD per year. 
With a fuel saving of 2%, a cape-size bulk carrier saves around 200 tonnes corresponding to 
approximately 120,000 USD per year. 
Offshore oil and gas industry 
From hydrodynamic points of view, one of the essential differences between the ships and the offshore 
structures is that most of the production offshore units are permanently positioned (by for example 
mooring system or dynamic positioning system; or the combination of both) at the oil field and thus not 
able to avoid the heavy weather as the ship can do by escaping from the area of the storms. The design 
of offshore structures and positioning system should be robust enough to survive in extreme 
environmental conditions. 
Looking back to the offshore oil & gas industry, the activities moves gradually from near shore area with 
shallow water depth to deeper waters. Depending on the water depth, different concepts apply. It has 
been popular to use the bottom-fixed concepts, e.g. Jacket and Jack-up platforms in the shallow water. 
For intermediate water depths, both the bottom-fixed platforms and the floating systems (such as 
FPSOs, semi-submersibles and TLPs) are in use. With even deeper water depths, it is more economical to 
use floating system. See Figure 4 for different offshore platform concepts in different water areas. 
4
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Figure 4 Concepts of offshore structures in shallow-, intermediate- and deep water depth. 
Shallow water challenging 
Since most of the offshore structures in the shallow water region are fixed to or sitting on the sea floor. 
The wave induced motions of the structures are not a concern. From hydrodynamics point of view , one 
of the major challenges for the offshore oil & gas activities in near shore area is the highly nonlinear 
shallow water waves and the resulting extreme wave loading on the structures, e.g. the bottom-fixed 
offshore platform. The same challenges apply for the offshore wind industry, where wave impacts 
introduce significant structural dynamics of the wind turbines. 
As a physics process, when the waves from deep wave enter the shallow water region, they slow down, 
grow taller, change shape and eventually break. See an example of a plugging breaking wave in Figure 5. 
The velocity of the water on the tip of a breaking wave is very high, which can potentially lead to very 
large impact forces and damage on the offshore structures. Breaking waves passing through a jacket oil 
platform is depicted in Figure 6. 
5
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Figure 5 Large horizontal velocity on the tip of a breaking wave. 
Figure 6 Breaking wave passing by a jacket platform 
Challenges related to offshore floating system 
The floating offshore systems are normally positioned by mooring lines, dynamic positioning system or 
the combination of both. To understand the physics in the simplest way, one may consider offshore 
floating system as sketched in Figure 7. The offshore floating unit is modeled by a large mass exposed to 
wind, current and waves. The large mass is connected to seafloor by mooring lines and risers. Due to the 
soft stiffness of the mooring lines, most of the floating system has large natural period in order of 100 
seconds for the horizontal motions. The ocean waves do not have significant energy to directly excite 
6
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the resonant horizontal motion of the moored offshore structures. However, due to the complex 
nonlinear evolution the waves themselves and their nonlinear interactions with the floating structures, 
the resonant motions still occur in reality. Since both the stiffness and damping are small, even a small 
excitation force can results in large horizontal motions of the floating structures. This motion is often 
referred as ‘slow-drift’ motion which is very important in the mooring system design. As a consequence 
of large ‘slow-drift’ motions, the mooring lines suffer large dynamic loading which potentially lead to 
damage of mooring system. 
Mooring system failure incidents with line breakage have been experienced on several rigs and FPSO's in 
the Norwegian and UK offshore sectors during recent years. Most of them are related to moderate-to-heavy 
sea states, typically estimated to correspond to around 1-year storms. A direct cause is believed 
to be overload from extreme and steep waves or wave groups that could lead to larger slowly varying 
wave forces and larger resulting offsets than was expected from use of standard prediction tools. 
Figure 7 Simplified model for offshore floating system connected to seafloor with mooring lines/risers while exposed to 
environmental condition including wind, current and waves. 
In principal, the mooring system and the floating system (modeled as large mass) are fully coupled. 
When the weights of the mooring lines and risers are much smaller relative to the ‘large mass’ alone, 
the system can be de-coupled. However, for deep water facilities, the mooring system and risers are 
heavier which makes the coupling effects more and more important. 
New challenges in deep and ultra-deep water challenges 
Oil and gas production moves into increasingly deeper water towards 3000m depth. The fact that about 
80% of oceans are deeper than 3km opens for challenging explorations, mappings and industrial 
developments in a long-term perspective. The floating offshore structures are easily exposed to harsh 
environmental conditions when they are far away from the shore. One example is the Freak waves 
7
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INGENIØRFORENING 
characterized by an unusual large ratio between maximum wave height and significant wave height 
were measured at Draupner. 
Current and internal waves are of more concern than free-surface waves for ultra-deep structures. 
Internal waves are gravity waves that oscillate within, rather than on the surface of, a fluid medium. To 
exist, the fluid must be stratified meaning that the density decreases continuously or discontinuously 
with height due to changes. Internal waves were governing in the design of APL loading buoy at Lufeng, 
South China Sea. Since the characteristic time of the considered internal waves are 20 minutes, they act 
as a steady current with strong variations over a depth of about 300m. The maximum horizontal velocity 
is around 3m/s in a 100-year return period. 
Disclaimer 
All the pictures adopted in this article were found and downloaded from internet. If you own rights to 
any of the images and do not want them to appear here, please contact the author and they will be 
promptly removed. 
8
NORSK KINESISK 
INGENIØRFORENING 
Norway – a shipping nation 
Xiaogang Tao 
VP of NKIF 
9 
General 
Norway is among the largest and most advanced maritime nations in the world. Norway is one of the 
few countries with an effectively complete maritime cluster, with shipping companies, shipyards, 
equipment manufacturers, classification societies, shipbrokers, insurers and financial institutions among 
the world’s best. Competence and technology have made the Norwegian maritime industry a global 
leader. 
The maritime industry in Norway employs 100,000 people and creates value of some NOK 150 billion 
per annum. Norwegian shipping companies operate advanced industrial shipping, including chemical 
tankers, ro-ro vessels, gas freighters and bulk carriers, and are enjoying particularly strong growth in 
offshore-related activities. The Norwegian maritime industry has demonstrated its ability to create a 
world-leading maritime cluster based on knowledge and innovation. Two areas are particularly 
important for Norwegian Maritime Industry: Artic Shipping and Offshore. 
The Arctic – New opportunities for Norwegian industry 
The US Geological Survey has maintained its estimate indicating that 23 per cent of the world’s 
undiscovered petroleum resources will be found north of the Arctic Circle. The majority of these are 
assumed to lie offshore. If extraction were to accelerate in earnest, this would generate a considerable 
level of activity in the Arctic, especially for the maritime industry. Polar transit traffic to Asia also has 
significant potential. The increase in the last three years has been large, even though the 46 transits in 
2012 remain a modest overall total. There is also a large growth potential for mineral extraction. Year-round 
operations in the Arctic are extremely difficult and will remain so; they place high demands on 
both equipment and crews. The negotiations in the IMO under Norway’s leadership for a binding Polar 
Code are very important for ensuring that maritime operations in the Arctic are subject to controls that 
safeguard life, the environment and the climate. Maritime transport and mineral and energy extraction 
depend on both local and global acceptance of increased industrial activity in the Arctic. This makes it 
essential to prevent accidents that may damage confidence in the operations. A broad focus on 
knowledge and research is also crucial for increasing industrial activities in the Arctic. Norway has a 
strategic location in the region, with a unique Arctic centre of excellence. Petroleum extraction in the
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Arctic is already taking place on the Norwegian side of the Barents Sea, which will further strengthen 
Norwegian expertise. Developments on the Russian side and elsewhere in the Arctic will probably 
happen at a rather slower pace. But once these developments have been set in motion, there will be 
huge tasks to take on and actors with experience of the region should have excellent business 
opportunities open to them. With increasing interest for arctic area, China need to work more closely 
with Norway to foster both the technology and experience. 
10 
The offshore market is looking up 
In many ways, 2001 was a turning point for the Norwegian Continental Shelf (NCS).After a number of 
years of low oil production and small discoveries, the gigantic Johan Sverdrup field was discovered in the 
North Sea and Skrugard/Havis in the Barents Sea. The Sverdrup find was the largest in the world in 2011 
and it is estimated that between 1.7 and 3.3 billion barrels of oil can be extracted from this field. This 
makes it one of the four largest ever in Norway. While Johan Sverdrup generated new optimism in this 
mature area of the NCS, the Skrugard and Havis finds offered new confidence in the potential of the 
Barents Sea. Before Skrugard and Havis, it was assumed that, by and large, only gas would be found in 
the Barents Sea. One challenge concerning gas finds in the North is that the infrastructure for the 
pipeline transport of gas does not stretch further north than Haltenbanken. Skrugard was discovered in 
2011, and Havis in January 2012. The finds are around 7 km apart and are now largely treated as a single 
find. They are between 350 and 400 metres below the surface and located about 200 km from the coast 
of Finnmark and a similar distance from Bear Island (Bjørnøya). Statoil estimates that there are between 
400 and 600 million barrels of oil in the fields, making the find the second largest in Norway in 2011. 
Statoil aims to begin production as early as at the end of 2018. This will be the world’s most northerly 
development of an oil field. Before Skrugard/Havis was discovered, there was not widespread 
confidence that finds would be made in the area, not least because Hydro had drilled a dry well only 14 
km away 26 years earlier. In February of this year, the Norwegian Petroleum Directorate (NPD) 
produced new estimates for undiscovered resources in the Barents Sea and Norwegian sea areas around 
the island of Jan Mayen. In the open areas of the Barents Sea and in the North of the Barents Sea, there 
are expected to be undiscovered resources of 960 million Sm3 o.e. This is equivalent to 37 per cent of 
the undiscovered resources on the NCS. These new estimates point to an increase in undiscovered 
resources on the NCS of a full 15 per cent. There is consequently much interest in oil activities in the 
Barents Sea. This was clearly apparent in December 2012 when the application deadline for the 22nd 
licensing round for the NCS expired. Statoil has stepped up exploration and technological development 
in the North and in 2013 will drill nine wells in the northern part of the Barents Sea. The company has 
also tripled its budget for technological development in the North to NOK 250 million i 2012. There is
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great optimism for the Hop area in the far North of the Barents Sea. The Barents Sea is still an immature 
area and it may yet hold great surprises. 
Strong growth in the Norwegian rig market 
In 2012, there were 32 rigs on assignment on the NCS. This number is expected to rise strongly in the 
years ahead, with 14 new rigs expected on the Norwegian market before 2015. All 14 are already under 
contract, half of them with Statoil. 9 of the 14 are semi-submersibles. There is a widespread skills deficit 
on the NCS. Within just the short period up to 2020, the number of rigs is set to grow by 50 per cent. As 
a result, there will be a requirement for increased access to personnel in the rig sector of around 4,500 
people in the next few years. Many of the jobs that need to be filled require long training. Combined 
with the existing rotation scheme, this means that there will be major challenges in terms of recruiting 
sufficient personnel. At the same time, we will be moving activities and skills northwards. Access to 
competence will take on increasing significance and the high level of activity will result in intense 
competition for qualified labour. Skills drain is a major problem throughout the entire industry; from 
fisheries, domestic shipping and offshore vessels, via mobile units, and through to the operating 
companies. The lack of qualified labour is exacerbated by the fact that we are currently unable to offer a 
sufficient number of training places. A long-term strategy is therefore required for dealing with the 
competence challenges in the industry. A lack of measures for securing access to competent personnel 
will push prices in the sector even higher. The issue requires the social partners, together with the 
authorities, to sit down and discuss the challenges and solutions in a binding tripartite cooperation. This 
might create an opportunity for cooperation between China and Norway. 
11 
Reference: 
Norges Rederiforbund 
DNV GL AS
NORSK KINESISK 
INGENIØRFORENING 
SCADA Security: Vital for a country 
Yihui Xu 
yihui.xu@nkif.org 
12 
What is SCADA 
Industrial Control Systems (ICSs), are defined as networks or collections of networks that consist of 
elements that control and provide telemetry data on electromechanical components such as valves, 
regulators, switches, and other electromechanical devices that may be found in various industries. 
Among those are oil and gas production, water processing, environmental control, electrical power 
generation and distribution, manufacturing, transportation, and many other industrial infrastructures. 
Without getting into detail for each particular industry segment, each of these ICS environments shares 
a common trait – they are not “traditional” IT network environments and should not be treated as such. 
Most ICS networks share similar security challenges because of the uniqueness. These challenges are 
made more complex by the interaction of ICS elements with physical industrial components. Failure to 
properly supervise or malicious control of these elements can lead to catastrophic accidents. Many of 
the industrial systems managed by ICS elements are considered “critical infrastructure” and require 
much more specialized security architecture than traditional IT environments [1]. 
Supervisory Control And Data Acquisition(SCADA) networks can be defined as the network layer that 
immediately interfaces with ICS networks as well as host systems that control and monitor elements of 
ICS networks [1]. 
New Trends in Cyber Security 
Over the past several years, a hot topic in cyber security is attacking the critical infrastructure network. 
Industry experts believe that this is a very realistic problem. The most famous example is probably 
Stuxnet. It shows that the cyber war has entered a new historical stage: conduct a devastating attack 
with malicious code to the hostile countries’ military and civilian infrastructure. 
“Stuxnet” was the first cyber weapon against the government, and was specifically designed for SCADA 
systems. SCADA systems are used to monitor and control industrial process systems. They are widely 
used in various fields of manufacturing, power, energy, transportation and communication systems. 
Now the question is: do the governments have the ability to protect these critical infrastructures against 
cyber attack?
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For the internet squad, SCADA components are the best targets. In fact, the “Stuxnet” led to 
a paralysis of Iran’s uranium enrichment plant by attacking Iran’s Natanz nuclear plant SCADA system. 
Although western countries have begun to use a network weapon to attack critical infrastructure for a 
long time, the protection is still relatively weak. United States Secretary of Homeland Security Janet 
Napolitano warned that a "cyber 9/11" could happen "imminently" and that critical infrastructure – 
including water, electricity and gas – was very vulnerable to such a strike. "We shouldn't wait until there 
is a 9/11 in the cyber world. There are things we can and should be doing right now that, if not prevent, 
would mitigate the extent of damage" said Napolitano[2]. 
Governments have realized the destructive potential of network attacks is not smaller than military 
operations, but it is more difficult to establish early warning system for cyber attacks. And such cyber 
attacks can destroy communications and financial systems, leading to instability of a country. 
In fact, the attacks on SCADA systems may come from many sides, such as terrorist organizations, 
hackers and more. But now, main source of attacks is government-backed. 
13 
Old Technology, New World 
Since the “Stuxnet” virus was discovered, SCADA systems’ vulnerability research became more active. 
Vulnerabilities of SCADA systems are valuable for both hackers and SCADA system owners, according to 
NSS Labs Threat Report, since 2010, number of vulnerabilities related to critical infrastructure such as 
power supply systems, water supply systems, telecommunications systems, transportation systems, 
grew by 600% [3]. In addition, the report also shown that a large number of SCADA systems use 
outdated technology. 
Another related research is about the complexity of attacks. The results showed the low-complexity 
vulnerabilities attacks dropped from 90% in 2000 to 48% in 2013, medium-complexity vulnerabilities 
rose from 5% to 47%. The proportions of high-complexity vulnerabilities are stable at around 4% [3].
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Dale Peterson’s research project has exposed a number of significant vulnerabilities in PLCs – which are 
SCADA components that provide on-site process control – manufactured by General Electric, Rockwell, 
Schneider, and other major vendors. According to Peterson “they were embarrassingly easy to 
compromise” and “it was pretty trivial to cause serious damage. And this is 10 years after 9/11”. The 
project provided the results of the testing to the manufacturers, but most of them did not respond. 
Peterson concluded that “they have gone years without having to fix these problems. Some of them 
think they can go another 10 years without fixing anything”. 
14 
SCADA Attack Surfaces 
In order to have a better understanding of SCADA security and attacks, it is necessary to take a look at 
the various components of SCADA system. 
Depending on the end use, there are many different SCADA systems on the market. In general, 
a SCADA system consists of following parts [1]: 
 Remote Terminal Unit (RTU): connects to sensors in the process and converts sensor 
signals to digital data. It has telemetry hardware capable of sending digital data to the 
supervisory system, as well as receiving digital commands from the supervisory system. 
RTUs often have embedded control capabilities such as ladder logic in order to accomplish 
Boolean logic operations. 
 Programmable Logic Controller (PLC): connects to sensors in the process and converts 
sensor signals to digital data. PLCs have more sophisticated embedded control capabilities, 
typically one or more IEC61131-3 programming languages, than RTUs. PLCs do not have 
telemetry hardware, although this functionality is typically installed alongside them. PLCs 
are sometimes used in place of RTUs as field devices because they are more economical, 
versatile, flexible, and configurable.
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 Human Machine Interface (HMI): the apparatus or device which presents processed data 
to a human operator, and through this, the human operator monitors and interacts with 
the process. The HMI is a client that requests data from a data acquisition server. 
 A data acquisition server: a software server which uses industrial protocols to connect 
software services, via telemetry, with field devices such as RTUs and PLCs. It allows clients 
to access data from these field devices using standard protocols. 
 A supervisory system: gathers (acquires) data on the process and sending commands 
15 
(control) to the SCADA system. 
 Communication infrastructure: connects the supervisory system to the remote terminal 
units. 
 Additional: various process and analytical instrumentation. 
For the attackers, there are several attack surfaces. For example: malicious software can be used to 
infect monitoring and control system. Monitoring and control system often uses commercial operating 
systems (many companies are still using Windows XP). These commercial operation systems might be 
exploited by 0-day, or other well-known vulnerabilities. In many cases, hackers can easily attack by using 
some existing tools. There are many other ways to infect a SCADA system, for example, the virus can be 
deployed into the system through USB drive or network (maintenance of many industrial control system 
is done by third-party companies, and their engineers store the maintenance and inspection tools on 
their own USB drive). Therefore, these interfaces should be properly protected, should ensure that 
unauthorized users cannot use these interfaces. 
In many industries, especially in the energy sector, security of critical infrastructure is more and more 
important. According to a Frost & Sullivan report, the critical infrastructure security market in 2011 was 
$18.3billion. It will be $31.3billion in 2021. The growth mainly comes from the physical and cyber 
security of critical infrastructure. According to Anshul Sharma’s (Senior Analyst at Frost & Sullivan) 
analysis[4]: “Oil companies are investing huge capital for security of their infrastructure. With the 
understanding of cyber threats, the companies are taking security risk management approach. For these 
companies, the security risks cover a big range from information leakage to terrorist attacks. Cyber 
attacks caused economic losses are enormous. It of course depends on the attacker’s motive. For 
example, losses caused by attack on SCADA system are much greater than the losses caused by 
information leakage.”
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SCADA in different industries 
The European Network and Information Security Agency (ENISA) published the “ENISA, Threat Report” 
summarizing some of the major network security threats. Security of important information system has 
become a new trend in cyber attacks. 
In fact, each industry is likely to suffer cyber attack: public health, energy production and 
telecommunications industries are the focus of network threats. The hackers are increasingly interested 
in the country’s critical infrastructure. In 2012, the energy sector suffered 41% cyber attacks, the water 
supply industry suffered 15%.
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17 
SCADA vulnerabilities Discovery 
For the security of critical infrastructure, one important factor is that hackers understand more clearly 
the impact of cyber attacks. Before “Stuxnet” virus, hackers and security experts have underestimated 
the impact of cyber attacks, they don’t admit existence of the so-called “cyber-war”. After the “Stuxnet” 
virus, to every country, “cyber-war” has become a reality, the governments have to develop an effective 
network strategy in varying degrees. 
Another factor is the level of attacks. Surprisingly, the SCADA system is not very difficult to attack. There 
are many techniques that can be used to attack Industrial Control Systems. In many cases, lack of 
protection, not properly configured, 0-day vulnerabilities and lack of patch systems can lead to attack. 
The most important is that: any professional hackers, even without expertise in industrial control 
systems, through a simple information collection, are able to attack the target by using existing tools. 
In June 2012, the United State Pacific Northwest National Laboratory and McAfee released a report 
“Dramatic Increase in Cyber Threats and Sabotage on Critical Infrastructure and Key Resources”. This 
report describes the security status of critical infrastructure and method of patching security 
vulnerabilities, and analyzes the value and effectiveness of use of holistic security solutions to promote 
industrial control system security. 
In the report, PNNL and the DOE have identified the following vulnerabilities to control systems 
environments:[4] 
 Increased Exposure: communication networks linking smart grid devices and systems will 
create many more access points to these devices, resulting in an increased exposure to 
potential attacks. 
 Interconnectivity: communication networks will be more interconnected, further exposing 
the system to possible failures and attacks. 
 Complexity: the electric system will become significantly more complex as more 
subsystems are linked together. 
 Common Computing Technologies: smart grid systems will increasingly use common, 
commercially available computing technologies and will be subject to their weaknesses. 
 Increased Automation: communication networks will generate, gather, and use data in 
new and innovative ways as smart grid technologies will automate many functions. 
Improper use of this data presents new risks to national security and our economy.
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SCADA Security: Preventing disease is better than treating disease 
For SCADA systems of the critical infrastructure, once the attack occurred, losses may be incalculable. 
Therefore, for SCADA security, the remedy is important, but prevention is even more critical. 
The following are some recommendations to increase the security level of industrial control systems:[5] 
 Dynamic Whitelisting: provides the ability to deny unauthorized applications and code on 
servers, corporate desktops, and fixed-function devices. 
 Memory Protection: unauthorized execution is denied and vulnerabilities are blocked and 
18 
reported. 
 File Integrity Monitoring: any file change, addition, deletion, renaming, attribute changes, 
ACL modification, and owner modification is reported. This includes network shares. 
 Write Protection: writing to hard disks are only authorized to the operating system, 
application configuration, and log files. All others are denied. 
 Read Protection: read are only authorized for specified files, directories, volumes and 
scripts. All others are denied. 
SCADA security is a new trend in cyber security, due to historical reasons, SCADA system did not 
consider the network security factors. More and more critical infrastructures get exposed to the internet 
or can be accessed, as well as the increased automation. The network attacks are becoming reality. 
Destruction caused by cyber attacks is not smaller than the loss caused by military combat. Therefore, 
the protection of critical infrastructure, must be a necessary component in the future infrastructure 
project. For the large number of existing SCADA systems, new overall security solutions are needed. It 
will undoubtedly provide new market opportunities to the security vendors. 
References: 
[1]http://en.wikipedia.org/wiki/SCADA#Systems_concepts 
[2]http://www.rad.com/21/Cyber-Security-for-Power-Utilities-White- 
Paper/30757/?utm_source=google&utm_medium=cpc&utm_campaign=utilities-firewall 
[3] https://www.nsslabs.com/reports 
[4] http://resources.infosecinstitute.com/improving-scada-system-security/ 
[5] https://www.infosecurity-magazine.com/magazine-features
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ASSETS FULL LIFE CYCLE RISK MANAGEMENT 
Li Zhang 
19 
Abstract 
Risk Management is an effective method to mitigate or 
avoid the hazard to safety and environment, and it is 
also an important decision making tool to optimise cost 
with safety, environment requirements. However the 
assets full life cylcle risk management is not an easy 
target to achieve. The paper describes the methods can 
be used for assets full life cycle risk management. The 
infulence factors to achieve the full life cyle risk 
management are analyzed. The solution to sucessful 
attain the asset full life cycle risk management is 
suggested. 
Introduction 
It is imperative that the companies have become more 
and more involved on risk management due to 
compliance towards governmental requirements or 
regulations, increased demands for safety, 
environment, and sustainability. Handling risk on a 
strategic and on the operational level is a key factor for 
building a competitive advantage. 
The physical assets may have inherent risks from 
design or manufacture, and also have the potential to 
failure during operation that could result in poor 
product quality, safety and/or environment accidents, 
and production shutdown. These risks must be clearly 
understood and managed through assets full life cycle 
to assure business continuation and social 
responsibility of companies. 
However, experience shows that the companies are 
struggling to adapt to the concept of risk management 
and the risk management is often not understood and 
applied correctly. The paper describes the risk 
assessment techniques which can be used for assets full 
life cycle risk management. The influence factors to 
achieve the full life cycle risk management are 
analyzed. The management solution to successfully 
attain the asset full life cycle risk management is 
suggested. 
Risk Assessment Techniques for Asset 
Life Cycle Application 
The international Organization for Standardization 
(ISO) published ISO31000:2009, Risk Management— 
Principles and Guidelines, intended to help companies 
manage risk across the enterprise. The standard 
provides a generic and process oriented risk 
management framework for all industries. Here based 
on the frame work, the specific approaches on the life 
cycle risk management of assets are discussed in detail. 
The risk management process is shown as in Figure 
1[1]. 
Figure 1 Risk Management Process 
Risk assessment is the core processes of risk 
management. Effective risk management need a 
systematic risk assessment approach to identify risk , 
analysis and evaluate the associated risk in order to 
provide information to aid decision-making on risk 
treatment measures. ISO/IEC 31010 provides guidance 
on risk assessment techniques as shown in the Table
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20 
A.1 of ISO/IEC 31010. On the context of assets, the 
techniques can be used will have some difference. The 
examples of Asset Risk Assessment techniques are as 
shown in Table 1. 
From the asset inception through to the disposal is 
called an Asset Life Cycle. Physical Assets life cycle 
can be divided to the 5 phases as shown in Figure 2. 
For the above Techniques used for Asset Risk 
Management, some techniques are suitable to be used 
for the full life cycle and some are only be applicable 
for some phases. The techniques used for asset life 
cycle are as shown in Table 2. 
For the Risk Assessment Techniques used in full life 
cycle, the method and deliverable in different phases 
will be different. Using FMEA as an example, the 
deliverable and the link in each phase is shown in 
Figure 3. 
In Design, Design (or product) FMEA is used for 
components, products or systems. Design 
recommendations are given to improve the design and 
assist in selecting design alternatives. Some failure 
modes which may be caused by manufacture and 
installation will be identified through Design FMEA. 
The recommendations to these failure modes related to 
manufacture and installation are given to be as input 
for FMEA in manufacture and installation. 
Process FMEA can be used for manufacture and 
installation processes, which can be used as the basic 
input to make the manufacture and installation plan. 
The updated design, final manufacture and installation 
document will be used as input to update the Design 
FMEA in Operation phase. So the previous design 
FMEA in design phase can be used as the base 
document. The deliverable from the update Design 
FMEA will be the input to develop operation and 
maintenance plan. So the focus point and the detail 
level in Design FMEA may be changed, which will 
depend on how the previous Design FMEA study fits 
the purpose for the operation phase. 
If life extension is needed, the operation and 
maintenance procedure will need to be updated based 
on the operation experience and operation conditions 
in the life extension time. The LFE Design FMEA can 
be used to be as the input for the updating to operation 
and maintenance procedure. However the operation 
experience and new operation condition should be 
reflected in LFE Design FMEA. The Operation Update 
Design FMEA can be a basis for the updating. 
In decommission, Process FMEA can be used as the 
input for the decommissioning plan. 
Seen from the FMEA assessment example, the 
assessment in each phase are related each other. It is 
important to have a clear plan for the risk assessment 
on the life cycle view on the data management, the 
result application and updating, and interface 
management in each phase. Keeping the data and the 
risk assessment results through all phases, having a 
good interface management to avoid the overlap and 
conflict on individual phases will be a good practice 
for life cycle asset risk management. 
Challenge and solutions on full life cycle 
asset risk management 
The full life cycle assets risk management is not an 
easy target to achieve. The main challenges for that are 
as following: 
 Miss planning on full life cycle risk 
management 
So far, in most situations, risk management 
exists on each phase. Companies lack of a 
comprehensive plan to management risk 
through total life cycle. 
 Lack of systematic and integrative 
management methods 
Individual risk management on each phase 
will have overlaps in each other, which may 
lead conflict results if performed individually. 
Use the systematic and integrative methods to 
manage the risk from full life cycle can avoid 
the resource waste and conflicts on the results. 
 Improper risk management approaches used 
If approach used in risk management is a 
failure, then the risk management effort will 
be a waste of time and resources and the 
worse may lead to other issues. 
 Without Continuous Data Management and 
Data exchange from the total life cycle 
Data will loss during hand over from each 
phase. People don’t know what are the main 
data needed for the next phase or full life 
cycle.
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21 
On the top of the above issues is lacking of high level 
policy or commitment to full life cycle risk 
management. 
The following suggestions are given to solve these 
challenges: 
1) Establish Risk Policy and Risk Philosophy 
Document 
A high level company risk policy and 
philosophy document about asset life cycle risk 
management should be established. The 
document should define the risk management 
goals and the strategy to manage risk through 
assets full life cycle. The systematic and 
integrative risk management strategy should be 
adopted and reflected in the document. 
The systematic approach requires with due 
consideration for assets necessary for the entire 
life of the field. Therefore, design, 
manufacture, installation, commissioning, 
operation, life extension and finally 
decommission should be part of the systematic 
risk management. 
The level of integrative in the risk management 
means that the interface catalogue covering all 
phases in full life cycle of assets must be 
established. 
2) Set Risk Assessment Technique Practice or 
Guideline 
In order to ensure that the risk assessment is 
done consistently, a common set of guidelines 
and principles should be used for managing 
risk. Best practice documents for selected risk 
assessment techniques shall be established. The 
best practice should give advice on the 
selection of risk assessment techniques, 
detailed description of the assessment methods 
used in each phase of life cycle, and set the 
requirements on the result application and 
updating, interface management in each phase 
and the data management requirements. 
3) Plan full life Cycle Asset Risk Management 
from Start 
The plan on full life cycle asset risk 
management should be made from the asset 
inception. As a minimum, the plans should 
include: 
 a detailed definition of the work scope 
 philosophy and strategy 
 if necessary, detailed specification of 
selected method needed 
 the application of risk management 
approaches for full life cycle 
 carry out risk management activities 
 establishment of responsibilities and 
communication lines between involved 
parties 
 documentation management 
 data and information handover 
4) Data Management through full life cycle 
A system for collection, application and 
transfer of data shall be established and 
maintained for the whole service life. This 
system will typically consist of documents, 
data files and databases. 
The key information and the decisions made in 
the identification and assessment of risk should 
be documented in an ordered and 
comprehensive manner. The documentation 
should not only record the various decisions 
made during the assessment process, but 
should also detail the basis for the decisions, 
i.e. the base data and assumptions used. 
Summary 
The objectives of risk management for asset full life 
cycle are to mitigate and avoid the hazards to safety, 
environment and costs from the assets during its 
inception to decommission, and to decrease the system 
deviation from asset risk management approaches and 
implementation. Asset risk management for the full 
life cycle will lower the waste of resources and time, 
and the most important it will improve the accurateness 
and effectiveness of risk management. 
References 
[1] ISO31000, 2009. Risk management — Principles 
and guidelines. The international Organization for 
Standardization (ISO)
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22 
[2] ISO/IEC 31010, 2011. Risk management— Risk 
assessment techniques. The international Organization 
for Standardization (ISO) 
[3] ISO17776, 2000. - Petroleum and natural gas 
industries — Offshore production installations — 
Guidelines on tools and techniques for hazard 
identification and risk assessment. The international 
Organization for Standardization (ISO) 
[4] PAS55, 2008. Asset Management. British 
Standards Institution's (BSI)
23 
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Tables & Figures 
Table 1 Asset Risk Assessment techniques Examples 
Risk 
Identification 
Consequence 
Analysis 
Probability 
Analysis 
Level of 
risk 
Risk 
Evaluation 
Example Techniques for Asset 
Risk Assessment 
Reliability centred maintenance SA SA SA SA SA 
Risk Based Inspection* SA SA SA SA SA 
SIL Study* SA SA SA SA SA 
Bow tie analysis A* A A* A* A 
Cause and consequence analysis A SA A* A A 
Failure mode effect analysis SA SA SA SA SA 
Hazard and operability studies 
(HAZOP) 
SA SA A* A A 
Hazard Analysis and Critical 
Control Points (HACCP) 
SA SA NA NA SA 
Supporting Methods 
Fault tree analysis A NA SA NA* NA* 
Event tree analysis A SA NA* NA* NA 
Cause-and-effect analysis A* SA NA NA NA 
Root cause analysis NA A* A* NA* NA* 
Risk indices NA* NA* NA* SA* SA 
Consequence/probability matrix NA* NA* NA* SA SA* 
SA: Strongly applicable. NA: Not applicable. A: Applicable. *: Not covered in or different from ISO31010. 
Design Manufacture 
Installation & 
Commission 
Operation 
Life Extension 
or 
Decommission 
Figure 2 Asset Life Cycle
24 
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Table 2 Example Techniques used in Asset Life Cycle 
Design Manufacture 
Installation 
& 
Commission 
Operation 
De-commission 
LFE 
Example Techniques for Asset 
Risk Assessment 
Reliability Centred maintenance A NA NA SA NA SA 
Risk Based Inspection A NA NA SA NA SA 
SIL Study SA A A A A SA 
Bow tie analysis A A A A A A 
Cause and consequence analysis SA SA SA A SA SA 
Failure mode effect analysis SA SA SA SA SA SA 
Hazard and operability studies 
(HAZOP) 
SA A SA A A A 
Hazard Analysis and Critical 
Control Points (HACCP) 
NA SA SA NA A NA 
SA: Strongly applicable. NA: Not applicable. A: Applicable. 
Design 
Design FMEA 
Manufacture Installation Operation 
Design 
Recommendation 
Recommendation 
to other Phase 
Process 
FMEA 
Manufacture 
Quality Plan 
Process 
FMEA 
Installation 
Quality Plan 
Update 
Design FMEA 
Operation, 
Maintenance 
Procedure 
Updated Design 
Final Manufacture Final Installation 
Life Extension 
Operation & 
Maintenance 
LFE Design 
FMEA 
Decommission 
Process 
FMEA 
Decommissioning 
Plan 
Update 
Operation, 
Maintenance 
Procedure 
Operation & 
Maintenance 
Figure 3 FMEA used in Asset Life Cycle
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Introduction of offshore pipeline– (I) the status overview in NCS 
Jun Liu 
25 
Introduction 
When the Norwegian Chinese Engineer Association (www.NKIF.org) was established in Oslo, Norway, we 
started a magazine named “the NKIF Journal”, which aims to provide a platform that the members could 
make communications and professional discussions on relevant engineering topics. I was asked to think 
about if I could write something about offshore pipeline in Norwegian Continental Shelf (NCS). I was 
very excited about this idea and consider this as a very good opportunity to make an introduction to the 
offshore pipeline in NCS for those who are not professionals in this field, or just started their careers on 
offshore pipeline. At the same time it is a very good opportunity for me to review the knowledge and 
initiate discussions with peers. Considering to fit the requirements of the magazine, the main contents 
will be presented as a series in the coming 3 issues of the magazine. The first part is the following essay 
which mainly focuses on giving an overview about offshore pipeline status in NCS. In the second part, an 
introduction on offshore pipeline technology is planned. And in the last part specific technical topics and 
new developments will be discussed. 
The data and pictures are from public resource with references, if you own rights to any of the 
information and do not want them to appear here, please contact the author and they will be promptly 
removed. 
Historical background of pipeline 
It has been long history since humankind invents pipe and implemented into their activities for instance 
transporting water, beer, oil and gas. There are many kinds of pipe systems in the industry, while not all 
pipe system in the industry should be called pipeline system. In the Webster’s 1913 Dictionary, pipeline 
is defined as “A line of pipe with pumping machinery and apparatus for conveying liquids, gases, or 
finely divided solids, such as petroleum or natural gas, between distant points.” This still creates 
confusions even in the same offshore segment for instance when we talk about piping and pipeline. In 
this essay, pipeline refers to those in the petroleum industry transporting liquids, gases outside the 
offshore structures such as terminals, stations, platform, subsea manifolds and other offshore vessels,
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with transportation distance between a few kilometers and above, either laying on the surface of the 
ground or buried. In places, a pipeline may have to cross water expanses, such as small seas, straits and 
rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" 
pipelines (also, "submarine" or "offshore" pipelines). 
It is uncertain when the first crude oil pipeline was built. The first installation was most probably in the 
1860s when the pipeline for oil transport from an oil field in Pennsylvania to a railroad station in Oil 
Creek[1]. After one and a half decade industry practice, pipeline has been considered by far the most 
economical means of long distance transportation for crude oil, natural gas, and other products, clearly 
superior to rail, truck and vessel transportation over competing routes, given large quantities to be 
moved on a regular basis. Transporting petroleum fluids with pipelines is a continuous and reliable 
operation. Onshore pipelines have demonstrated an ability to adapt to a wide variety of environments 
including remote areas and hostile environments. Pipelines have been adopted as the transportation 
system for most refineries due to their superior flexibility to the alternatives, with very minor exceptions, 
largely due to local peculiarities. 
The offshore petroleum industry is relatively recent historically. The earliest offshore petroleum pipeline 
probably are used as short loading and unloading lines constructed by building them on shore and 
winching them into the water, which somehow in our definition might not be a formal “offshore 
pipeline”. It has been documented in the literature that the first offshore pipeline was installed at Kerr 
McGee to a field off Louisiana in 1947 with 6m water depth [2]. Now offshore pipeline has become one 
of the most important transportation systems for offshore industry after more than 60 years industrial 
practice and technology development. 
Offshore exploration in the North Sea led to the discovery of gas fields off southern England by 1970, 
and oil at Ekofisk in the Norwegian sector of the North Sea. It is a technical challenge in 1970s to 
overcome for crossing the Norwegian Trench, which leads Ekofisk to a UK destination. The requirement 
for long-distance pipelines appears in the North Sea. Since offshore pipeline design and construction had 
already come of age in many other places in the Gulf of Mexico, off Southeast Asia, and in the Persian 
Gulf, it is a nature extension of the technology into a different world for the offshore pipeline industry to 
attack the North Sea. 
There are different ways to categorize offshore pipeline. One of the common ways is based on their 
function and location in the system, for instance shown in Figure 1, with explanations as follows: 
 Flowlines transporting oil and/or gas from satellite subsea wells to subsea manifolds; 
 Flowlines transporting oil and/or gas from subsea manifolds to production facility platforms; 
 Infield flowlines transporting oil and/or gas between production facility platforms; 
 Export pipelines transporting oil and/or gas from production facility platforms to shore; and 
26
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 Flowlines transporting water or chemicals from production facility platforms, through subsea 
27 
injection manifolds, to injection wellheads. 
Figure 1. Offshore pipelines examples. [4] 
It is also possible to classify the pipelines by their material and/or structure characteristics, for instance 
as follow: 
 Rigid pipeline: normally a pipeline jointly welded by rigid tubes, which does not have deflection 
under bending condition except the elastic and plastic deformation from the structure. The are 
many kinds of rigid pipelines in the offshore industry, for instance: 
o Bundled Line: comprise several export flowlines, injection and umbilical control lines of 
varying configurations. 
o Piggy-Back pipeline: an export line from the field carrying an externally attached import 
injection flowline to the wellhead. 
o Pipe-in-Pipe pipeline: an external pipeline carrying an internal flowline. Pipe-in-Pipe 
systems are used for protection near the shore and for insulation in deeper waters. 
o Clad pipeline: Pipeline consists of pipes with internal corrosion resistance alloy (CRA) 
liner where the bond between backing steel and CRA material is metallurgical. 
o Lined pipeline: pipeline consists of pipes with internal CRA liner where the bound 
between backing steel and CRA material is mechanical. 
o Composite pipeline: pipeline is made of composite material tubes. 
 Flexible pipeline: normally a pipeline with capacity of deflection under bending condition due to 
its specific structure of the pipeline components.
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28 
Norway Oil & Gas Profile 
All of Norway's oil reserves are located offshore on the Norwegian Continental Shelf (NCS), which is 
divided into three sections: the North Sea, the Norwegian Sea, and the Barents Sea, see in Figure 2. 
Norway’s offshore activities started from the North Sea in 1970, and extended to Norwegian Sea in last 
2 decades. New exploration and production activity is occurring in the Barents Sea in recent years. 
Figure 2. Map of the NCS. 
Norway has been considered as the largest holder of oil and natural gas reserves in Europe and provides 
much of the oil and natural gas consumed on the continent. According to the Oil & Gas Journal (OGJ), 
Norway had 5.83 billion barrels of proven crude oil reserves as of January 1, 2014. The U.S. Energy 
Information Administration (EIA) estimates that Norway was the 3rd largest exporter of natural gas in 
the world after Russia and Qatar, and the 12th largest net exporter of oil in 2013[3]. 
It has been long time increase before Norway reaches its maximum production rate in NCS. Norway's oil 
production peaked in 2001 at 3.4 million barrels per day (bbl/d) and declined to 1.8 million bbl/d in 2013. 
According to Statistics Norway, Norway exported an estimated 1.19 million bbl/d (around 66% of its 
total oil production) of crude oil in 2013, of which 92% went to European Organization for Economic
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Cooperation and Development (OECD) countries. The top five importers of Norwegian crude in 2013 
were the United Kingdom (42%), the Netherlands (21%), Germany (10%), Sweden (6%), and the United 
States (5%). 
Figure 3. Norway oil production and consumption, 1992-2013, source: EIA. 
On the other hand, natural gas production increased continuously since 1993, see in Figure 4 except a 
slight decline in 2013 to 3.97 trillion cubic feet (Tcf) from 4.16 Tcf in 2012. EIA estimates Norway 
exported an estimated 3.8 Tcf of natural gas in 2013, around 96% of its production. Most of the natural 
gas was transported to other European countries via its extensive export pipeline infrastructure, and a 
small fraction was exported via LNG tanker. Norway is the 2nd largest supplier of natural gas to the EU, 
behind Russia, supplying about 21% of Europe's total gas demand in 2013. According to preliminary data 
from Statistics Norway, the largest importers of Norway's natural gas exports, as of 2013, were the UK, 
Germany, France, the Netherlands, Belgium, and Italy. 
Figure 4. Norway natural gas production and consumption, 1992-2013, source: EIA. 
According to the Norwegian Petroleum Directorate (NPD), crude oil, natural gas, and pipeline transport 
services accounted for 52% of Norway's exports revenues, 23% of gross domestic product (GDP), and 30% 
of government revenues ), in 2012. 
29
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30 
Offshore pipeline in NCS 
With more than 40 years development on offshore industry, offshore pipeline has become an essential 
part of Norway’s offshore transportation system. Norway has an extensive network of subsea oil 
pipelines. The pipelines connect offshore oilfields with onshore processing terminals, according to the 
NPD. There are also many smaller pipelines that connect North Sea fields to either the Oseberg 
Transport System or the Troll I and II pipeline systems. Figure 5 shows the main pipeline network system 
in the NCS. Table 1 shows the main offshore pipelines for oil transportation in NCS.
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Figure 5. Existing and projected pipelines in the NCS (source: NPD) 
Table 1. Main offshore pipelines for oil transportation in NCS. Source: NPD (2011, 2014). 
31 
Pipeline 
Operator 
From – to 
Start-up 
(year) 
Capacity Dimensions 
(Inches) 
Length 
(km) 
Investment cost 
(billion NOK 
2010) 
Grane 
Oil Pipeline 
Statoil 
Petroleum AS 
Grane–Sture 
Terminal 
2003 34 000 
scm/d oil 
29 220 1.7 
Kvitebjørn 
Oil Pipeline 
Statoil 
Petroleum AS 
Kvitebjørn–Mongstad 
(connected to the 
Y-connection on Troll 
Oil Pipeline II) 
2004 10 000 
scm/d oil 
16 90 0,5 
Norpipe 
Oil Pipeline 
Norpipe Oil AS Ekofisk–Teeside 
in the UK 
1975 53 million 
scm/year oil 
34 354 17.8 
Oseberg Transport 
System 
Statoil 
Petroleum AS 
Oseberg A–Sture 
Terminal 
1988 121 000 
scm/d oil 
28 115 10.5 
Sleipner Øst con-densate 
pipeline 
Statoil 
Petroleum AS 
Sleipner A–Kårstø 1993 32 000 
scm/d oil 
20 245 1.7 
Troll Oil Pipeline I Statoil 
Petroleum AS 
Troll B–Mongstad 1995 42 500 
scm/d oil 
16 86 1.3 
Troll Oil Pipeline II Statoil 
Petroleum AS 
Troll C–Mongstad 1999 40 000 
scm/d oil 
20 80 1.2 
Huldra condensate Statoil 
Petroleum AS 
Huldra-Veslefrikk 2001 7900 
scm/d 
8 16 0,35 
Gjøa Oil Pipeline GDF SUEZ E&P 
Norway AS 
Gjøa – TOR 
(Troll Oil Pipeline) II 
(Mongstad) 
2010 5,4 million 
scm/year oil 
16 55 km 
Norway operates several important natural gas pipelines that connect directly with other European 
countries, specifically France, the United Kingdom, Belgium, and Germany. These pipelines are all 
operated by Gassco. Some pipelines run directly from Norway's major North Sea production facilities to 
Gassco-owned processing facilities in the receiving country. Other pipelines connect Norway's onshore 
processing facilities to other European markets. Table 2 shows the main offshore pipelines for gas 
transportation in NCS covered by Gassled. The transport capacities are based on standard assumptions 
for the pressure conditions and energy content of the gas, maintenance days and flexibility in operation. 
Table 3 shows the main offshore pipelines for gas transportation in NCS which are not covered by 
Gassled. 
(Gassled is a joint venture for the owners of the gas transport system linked to the Norwegian 
continental shelf. The gas transport system consists of pipelines, platforms and onshore process facilities 
and gas terminals abroad. The system is used by all parties needing to transport Norwegian gas. The 
receiving terminals for Norwegian gas in Germany, Belgium, France and the UK are wholly or partially 
owned by Gassled. Gassled is organized in different access zones with different tariff levels.) 
Table 2. Main offshore pipelines for gas transportation in NCS covered by Gassled. Source: NPD (2011, 2014). 
Pipeline 
From – to 
Start-up 
(year) 
Capacity 
(million 
scm/d) 
Dimensions 
(inches) 
Length 
(km) 
Investment cost 
(billion NOK 
2010)
NORSK KINESISK 
INGENIØRFORENING 
Europipe Draupner E*–Emden in Germany 1995 45–54 40 620 23.3 
Europipe II Kårstø–Dornum in Germany 1999 74 42 658 10.5 
Franpipe Draupner E*–Dunkerque in France 1998 54 42 840 10.9 
Norpipe Ekofisk–Norsea Gas Terminal 
32 
in Germany 
1977 32–44 36 440 28.9 
Oseberg Gas Transport 
(OGT) 
Oseberg–Heimdal* 2000 40 36 109 2.2 
Statpipe (rich gas) Statfjord–Kårstø 24 30 308 
Statpipe (dry gas) Kårstø–Draupner S* 20 28 228 
Statpipe (dry gas) Heimdal*–Draupner S* 30 36 155 
Statpipe (dry gas) Draupner S*–Ekofisk Y 30 36 203 
Statpipe 
1985 49.9 
(all pipelines) Tampen Link Statfjord–FLAGS pipeline in the UK 2007 9–25 32 23 2.2 
Vesterled Heimdal*–St. Fergus in Scotlandv 1978 38 32 360 35.3 
Zeepipe Sleipner*–Draupner S* 55 30 30 
Zeepipe Sleipner*–Zeebrugge in Belgium 1993 42 40 813 
Zeepipe IIA Kollsnes–Sleipner* 1996 72 40 299 
Zeepipe IIB Kollsnes–Draupner E* 1997 71 40 301 
Zeepipe 
26.3 
(all pipelines) 
Åsgard Transport Åsgard–Kårstø 2000 69 42 707 11.5 
Langeled 
Nyhamna–Sleipner* 2007 80 42 627 
(northern pipeline) 
Langeled 
(southern pipeline) 
Sleipner*–Easington i England 2006 72 44 543 
Langeled 
(both pipelines) 
18.6 
Norne Gas Transport 
System (NGTS) 
Norne–Åsgard Transport 2001 4 16 128 1.3 
Kvitebjørn gas pipeline Kvitebjørn–Kollsnes 2004 27 30 147 1.2 
Gjøa gas pipeline Gjøa–FLAGS in the UK 2010 17 29 131 1.9 
*Riser facility 
Table 3. Main offshore pipelines for gas transportation in NCS not covered by Gassled. Source: NPD (2011, 2014). 
Pipeline 
Operator 
From – to 
Start-up 
(year) 
Capacity Dimensions 
(Inches) 
Length 
(km) 
Investment cost 
(billion NOK 
2010) 
Draugen 
Gas Export 
AS Norske Shell Draugen–Åsgard 
Transport 
2000 2 billion 
scm/year 
16 78 1.2 
Grane 
Gas Pipeline 
Statoil 
Petroleum AS 
Heimdal–Grane 2003 3.6 billion 
scm/year 
18 50 0.3 
Haltenpipe Gassco AS Heidrun–Tjeldberg-odden 
1996 2 billion 
scm/year 
16 250 3.2 
Heidrun 
Gas Export 
Statoil 
Petroleum AS 
Heidrun–Åsgard 
Transport 
2001 4 billion 
scm/year 
16 37 1 
Going toward North 
The world demand of oil and gas is growing, and as a result, there is a demand to explore new areas for 
more petroleum production. Going north towards the arctic region, where the remaining unexplored
NORSK KINESISK 
INGENIØRFORENING 
areas are available, is the only choice for Norwegian government. According to the US Geological Survey 
estimates, the arctic region, mostly offshore, holds as much as 25% of the world’s untapped reserve of 
hydrocarbons where much of the reserve is lying under seasonal or year-round sea ice. The exploitation 
of these remaining reserves, however, will depend upon meeting the technical challenges of design, 
construction, and operation of offshore installations. 
There have been limited activities towards the arctic areas in NCS in last 15 years. But recent break 
through from the political side brought much stronger moment to drive the development in this area 
further along. Defining their maritime boundaries in the Barents and Arctic Seas has been a 40-year old 
dispute between Norway and Russia. An agreement has been ratified by both governments in early 2011 
and went into effect in July 2011. The agreement requires the two countries to jointly develop oil and 
gas deposits that cross over their boundaries, a 109,360 square mile maritime area that straddles their 
economic zones in the Barents and Arctic Seas 
The growing focus on artic oil and gas has raised the need for new regulations and standards in many 
areas as the international offshore industry has limited experience with offshore exploration and 
development in arctic and cold climate areas. In addition, proved technology and solutions for oil and 
gas industry in other world areas, may have to be re assessed and modified for reliable use in the arctic. 
This imposes additional challenges for design, construction, installation, operation, and maintenance, 
such as, leak detection, monitoring, inspection pigging, pipeline repair, and flow assurance. These 
challenges determine the system reliability, operability, as well as its profitability. 
All the above brings the future for offshore pipeline in NCS with new challenges and opportunities. 
33 
References 
[1] Wikipedia, http://www.wikipedia.org/ 
[2] Andrew C. Palmer and Roger A. King, "Subsea Pipeline Engineering, 2nd Edition", 2008. 
[3] U.S. Energy Information Administration, Countries Overview - Norway, 
2014. http://www.eia.gov/ 
[4] Guo, Boyun etc., Book “Offshore pipelines, Design, Installation, and Maintenance, 
2nd Edition”, 2013.

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NKIF eJournal Oct 2014

  • 1. NORSK KINESISK INGENIØRFORENING 10.2014 Editor: Min Shi
  • 2. Introduction About NKIF Norsk Kinesisk Ingeniørforening (NKIF) is a non-profit, professional association dedicated to providing professional networking opportunities and promoting technology application. It is officially founded and registered in Oslo in 2014 and is open to all professions in Oil & Gas, Maritime and other relevant industries. The NKIF members include engineers, professors, research scientists, university postgraduate and undergraduate students etc. from both China and Norway. NKIF is organized by a Board with board members elected every second year by all NKIF individual and corporate members. The board members are unpaid volunteers with supports from all the members. The operation of NKIF will be open and transparent. NKIF is committed to:  Promoting the professional network and collaboration both within NKIF and with other associations  Encouraging experience and knowledge sharing  Supporting professional development  Strengthening cooperation between industries and academia world widely  Being the bridge between the industries in China and Norway I
  • 3. NKIF provides:  Technical seminar and lectures  Career development forum  Continuously updated latest industry events  Publication of NKIF newsletter  NKIF journal with technical and overview articles for relevant engineering disciplines  Posting of job opportunities from NKIF corporate members Benefits as a NKIF Member:  Free to all NKIF organized events, e.g. technical seminars/workshops  Free subscription to NKIF newsletters and journals  Informed with job opportunities in both Norway and China  Expanded professional network towards companies and engineers II
  • 4. 分享,坚持,收获 – 创刊词 时序中秋,金风送爽,正值挪威王国宪法颁布 200 年庆,在广 大旅挪华人的关怀下,挪威华人工程师协会在挪威王国的首都奥斯 陆初始创立。 挪威,人口虽然只有区区五百万之数,但是许多科技确实站立 在世界的前列,如众所周知的,海洋学,石油,船舶,桥梁,渔业, 等等。在这诸多的领域中,优秀华人工程师的身影屡见不鲜。随着 华人工程师人群的不断扩大,华人工程师内部的技术信息交流变得 越来越迫切。同时,随着中国国力的不断增强,挪威工业界对中国 广阔市场的兴趣也变得越发强烈,未来两国间科技合作的范围也将 势必越来越广阔。NKIF 正是在这种情况下成立,正可谓是生逢其时。 作为 NKIF 向外界传播声音的渠道。NKIF 期刊也同时创刊了。 分享,坚持,收获!作为 NKIF 创立之初的理念,也是我们这个期 刊将要秉承的理念。通过分享,我们交互信息,汲取营养;坚持, 则是我们达成目标必有的决心;有过分享,有过坚持,从中获得事 业的成功正是我们这份期刊希望最终带给每位会员的最终收获! “海纳百川 取则行远”。NKIF 期刊虽然刚刚诞生,起步,尚是 一株幼苗,但是,从诞生之日她便被寄望怀有“海纳百川”的胸怀和气 魄,真诚希望大家都来关心她、爱护她、支持她,诚望各个学界的 会员,积极支持期刊的工作,使她在所有成员的努力关怀中,健康 成长,发展壮大。愿她既成为 NKIF 的窗口和阵地,更成为联系各 学界同仁的桥梁和纽带,真正为所有在挪华人的工作和事业的发展 做出贡献。 今天是我们的第一次见面,希望在很久以后,这份期刊依旧陪 伴在你的左右! III
  • 5. Share, Insistence and Harvest – in front of the Journal Coincided with the promulgation of the Constitution of the Kingdom of Norway celebrate 200 years, under the care from all communities, the Norwegian Association of Chinese engineers is founded in Oslo, Norway. Norway, a country with only around five million populations, but with many science and technologies did stand in the forefront of the world, such as, maritime, petroleum, fishing, and so on. There are many outstanding Chinese engineers involved in those industry areas. With the expanding of Chinese engineers in Norway, technical information exchange between the Chinese engineers become more and more urgent. Meanwhile, with China economy growing, the interest for Chinese vast market has become more intense in the Norwegian industry; the scientific and technological cooperation between the two countries will also be bound to increasingly broad. NKIF is established based on the goal of networking and communication. As NKIF sound communication channels to the outside world. NKIF also founded its own journal. Share, Persistence and Harvest! As a concept NKIF inception, but also we will be adhering to this journal of philosophy. By sharing, we interact with information, absorb knowledge; Insistence, it is our determination to achieve our goals; to drive career success is what we hope to bring to each member the final Harvest! Today is our first meeting, in the hope, long long after, the journal will still accompany you around! Haifeng Wu 2014-10-24 IV
  • 6. Contents Introduction…………………………………………………I Preface………………………………………………………III Marine Hydrodynamics with Applications on Ships and Offshore Structures – A Brief Introduction ………………..1 Norway – a shipping nation ………………………………..9 SCADA Security: Vital for a country………………………12 ASSETS FULL LIFE CYCLE RISK MANAGEMENT…………...19 Introduction of offshore pipeline– (I) the status overview in NCS…………………………………………………………25 V
  • 7. NORSK KINESISK INGENIØRFORENING Marine Hydrodynamics with Applications on Ships and Offshore Structures – A Brief Introduction Yanlin Shao shao.yanlin1981@gmail.com Introduction A brief overview is made to some of the important marine hydrodynamic problems related to maritime transportation and offshore oil and gas exploration. Seakeeping dealing with global motions and loads on ships, maneuvering dealing with the control of ships and resistance & propulsion associated with energy efficiency are the most relevant hydrodynamic topics in the shipping industry. Most of the offshore structures are exposed to the environmental condition without possibility of avoiding the heavy weather as the ships can do. Related hydrodynamics challenges are discussed in relation to offshore structures operating in shallow, intermediate and deep water areas. Only a few of the important marine hydrodynamic problems are introduced, with many other important hydrodynamics-related topics not touched upon in this article. Examples are deep water marine operations, offshore wind and wave energy devices and sloshing in LNG tanks. Maritime industry Within the maritime industry, marine hydrodynamics is traditionally divided into three sub-topics, e.g. seakeeping, maneuvering and resistance & propulsion. Seakeeping related problems Seakeeping deals with the motions responses and global wave loads of the ship in waves, which may have a direct consequence on for example capsizing of ships, the structural damage of ship hull and comfortableness of crew on board. The famous Norwegian Viking ship Saga Siglar which travelled around the world during 1983- 1984 capsized outside Barcelona in a storm. Recently seakeeping study based on model tests in Marintek for Saga Siglar showed that this vessel could not survive in waves with maximum 1
  • 8. NORSK KINESISK INGENIØRFORENING wave height 12 meters. Saga Siglar was 16.5 meters long and has a 0.6 meters draft in ballast condition and 1.3 meters draft when loaded with cargo. Figure 1 shows the artist impression of Saga Siglar. Figure 1 Artist impression of Saga Siglar Structural dynamic response of the ship when travelling in waves occurs due to the dynamic loading. This phenomenon is referred as springing and whipping in the literature. Springing and whipping introduce significant fatigue damage to the ship hull and contribute to the maximum stress in the ship hull structures. This is of particular interests for larger ships which tend to be more and more flexible from a structural dynamics point of view. The lengths of new-building increase dramatically year by year. The world-largest container ship is 398 meters long and 58 meter in width (based on data until 2013). On 17 June 2013, the Japanese container ship MOL Comfort suffered a crack amidships in bad weather about 200 nautical miles (370 km; 230 mi) off the coast of Yemen and eventually broke into two. See Figure 2. It is believed by researchers that springing and whipping have been part of the important reasons for the failure of the ship structure of MOL Comfort. Figure 2 Mol Comfort broken in progress 2
  • 9. NORSK KINESISK INGENIØRFORENING Ship motions also limit the comfortableness of crew and passengers on board. People on board of a ship may feel seasick when the acceleration of the ship exceeds certain values. This occurs for ships travelling in bad weather, accompanied by large amplitude ship motions. Maneuvering related problems Maneuvering means that a ship master is operating the ship by turning, course-keeping, accelerating, decelerating or backing the ship. We can make analogy of ship maneuvering to a driver operating the car. One example of maneuvering is replenishment between two ships. Replenishment is a method of transferring fuel, munitions, and stores from one ship to another while under way. Replenishment operation in open sea is considered “the most dangerous naval operation in peacetime”. The two ships tend to pull each other together due to the hydrodynamic interaction effects. Similar phenomenon occurs when for vessel moving in ports is due to ship-ship interactions or ship-port structure interactions, the last being, for instance, bank suction effects where banks can also be submerged structures or local water depth changes. As consequence, ship collision or grounding may occur. Figure 3 Bird view of a craft carrier under replenishment operation 3
  • 10. NORSK KINESISK INGENIØRFORENING Resistance and propulsion The power of the installed propulsion machinery on board of the ships should be enough to overcome the possible maximum resistance from the water applied on the ship and maintain the speed at specified speed. In case of insufficient power, the ship may lose its planned speed when travelling in waves leading to delays of cargo delivery. On the other hand, unnecessarily larger propulsion system is costly and not energy efficient. The International Maritime Organisation (IMO) has developed the Energy Efficiency Design Index (EEDI) to measure the level of energy efficiency of a ship. This has been adopted and entered into force from January 1st, 2013 as a mandatory requirement, requiring a minimum energy efficiency level for all the new ships. The increased awareness from the shipping industry to reduce the environmental impact by aggressively lowering its emissions to air combined with uncertainties in volatile fuel costs, has resulted in the need for highly optimized hull forms and propulsion systems. The ship resistance can be improving the hull efficiency (e.g. optimized streamline hull form design + Trim and draft optimization), propulsion efficiency and the power plant efficiency on board the ship. Taking a fuel saving of 2% for example, the fuel saves for a handy-size bulk carrier is about 80 tonnes with cost saving about 50,000 USD per year. With a fuel saving of 2%, a cape-size bulk carrier saves around 200 tonnes corresponding to approximately 120,000 USD per year. Offshore oil and gas industry From hydrodynamic points of view, one of the essential differences between the ships and the offshore structures is that most of the production offshore units are permanently positioned (by for example mooring system or dynamic positioning system; or the combination of both) at the oil field and thus not able to avoid the heavy weather as the ship can do by escaping from the area of the storms. The design of offshore structures and positioning system should be robust enough to survive in extreme environmental conditions. Looking back to the offshore oil & gas industry, the activities moves gradually from near shore area with shallow water depth to deeper waters. Depending on the water depth, different concepts apply. It has been popular to use the bottom-fixed concepts, e.g. Jacket and Jack-up platforms in the shallow water. For intermediate water depths, both the bottom-fixed platforms and the floating systems (such as FPSOs, semi-submersibles and TLPs) are in use. With even deeper water depths, it is more economical to use floating system. See Figure 4 for different offshore platform concepts in different water areas. 4
  • 11. NORSK KINESISK INGENIØRFORENING Figure 4 Concepts of offshore structures in shallow-, intermediate- and deep water depth. Shallow water challenging Since most of the offshore structures in the shallow water region are fixed to or sitting on the sea floor. The wave induced motions of the structures are not a concern. From hydrodynamics point of view , one of the major challenges for the offshore oil & gas activities in near shore area is the highly nonlinear shallow water waves and the resulting extreme wave loading on the structures, e.g. the bottom-fixed offshore platform. The same challenges apply for the offshore wind industry, where wave impacts introduce significant structural dynamics of the wind turbines. As a physics process, when the waves from deep wave enter the shallow water region, they slow down, grow taller, change shape and eventually break. See an example of a plugging breaking wave in Figure 5. The velocity of the water on the tip of a breaking wave is very high, which can potentially lead to very large impact forces and damage on the offshore structures. Breaking waves passing through a jacket oil platform is depicted in Figure 6. 5
  • 12. NORSK KINESISK INGENIØRFORENING Figure 5 Large horizontal velocity on the tip of a breaking wave. Figure 6 Breaking wave passing by a jacket platform Challenges related to offshore floating system The floating offshore systems are normally positioned by mooring lines, dynamic positioning system or the combination of both. To understand the physics in the simplest way, one may consider offshore floating system as sketched in Figure 7. The offshore floating unit is modeled by a large mass exposed to wind, current and waves. The large mass is connected to seafloor by mooring lines and risers. Due to the soft stiffness of the mooring lines, most of the floating system has large natural period in order of 100 seconds for the horizontal motions. The ocean waves do not have significant energy to directly excite 6
  • 13. NORSK KINESISK INGENIØRFORENING the resonant horizontal motion of the moored offshore structures. However, due to the complex nonlinear evolution the waves themselves and their nonlinear interactions with the floating structures, the resonant motions still occur in reality. Since both the stiffness and damping are small, even a small excitation force can results in large horizontal motions of the floating structures. This motion is often referred as ‘slow-drift’ motion which is very important in the mooring system design. As a consequence of large ‘slow-drift’ motions, the mooring lines suffer large dynamic loading which potentially lead to damage of mooring system. Mooring system failure incidents with line breakage have been experienced on several rigs and FPSO's in the Norwegian and UK offshore sectors during recent years. Most of them are related to moderate-to-heavy sea states, typically estimated to correspond to around 1-year storms. A direct cause is believed to be overload from extreme and steep waves or wave groups that could lead to larger slowly varying wave forces and larger resulting offsets than was expected from use of standard prediction tools. Figure 7 Simplified model for offshore floating system connected to seafloor with mooring lines/risers while exposed to environmental condition including wind, current and waves. In principal, the mooring system and the floating system (modeled as large mass) are fully coupled. When the weights of the mooring lines and risers are much smaller relative to the ‘large mass’ alone, the system can be de-coupled. However, for deep water facilities, the mooring system and risers are heavier which makes the coupling effects more and more important. New challenges in deep and ultra-deep water challenges Oil and gas production moves into increasingly deeper water towards 3000m depth. The fact that about 80% of oceans are deeper than 3km opens for challenging explorations, mappings and industrial developments in a long-term perspective. The floating offshore structures are easily exposed to harsh environmental conditions when they are far away from the shore. One example is the Freak waves 7
  • 14. NORSK KINESISK INGENIØRFORENING characterized by an unusual large ratio between maximum wave height and significant wave height were measured at Draupner. Current and internal waves are of more concern than free-surface waves for ultra-deep structures. Internal waves are gravity waves that oscillate within, rather than on the surface of, a fluid medium. To exist, the fluid must be stratified meaning that the density decreases continuously or discontinuously with height due to changes. Internal waves were governing in the design of APL loading buoy at Lufeng, South China Sea. Since the characteristic time of the considered internal waves are 20 minutes, they act as a steady current with strong variations over a depth of about 300m. The maximum horizontal velocity is around 3m/s in a 100-year return period. Disclaimer All the pictures adopted in this article were found and downloaded from internet. If you own rights to any of the images and do not want them to appear here, please contact the author and they will be promptly removed. 8
  • 15. NORSK KINESISK INGENIØRFORENING Norway – a shipping nation Xiaogang Tao VP of NKIF 9 General Norway is among the largest and most advanced maritime nations in the world. Norway is one of the few countries with an effectively complete maritime cluster, with shipping companies, shipyards, equipment manufacturers, classification societies, shipbrokers, insurers and financial institutions among the world’s best. Competence and technology have made the Norwegian maritime industry a global leader. The maritime industry in Norway employs 100,000 people and creates value of some NOK 150 billion per annum. Norwegian shipping companies operate advanced industrial shipping, including chemical tankers, ro-ro vessels, gas freighters and bulk carriers, and are enjoying particularly strong growth in offshore-related activities. The Norwegian maritime industry has demonstrated its ability to create a world-leading maritime cluster based on knowledge and innovation. Two areas are particularly important for Norwegian Maritime Industry: Artic Shipping and Offshore. The Arctic – New opportunities for Norwegian industry The US Geological Survey has maintained its estimate indicating that 23 per cent of the world’s undiscovered petroleum resources will be found north of the Arctic Circle. The majority of these are assumed to lie offshore. If extraction were to accelerate in earnest, this would generate a considerable level of activity in the Arctic, especially for the maritime industry. Polar transit traffic to Asia also has significant potential. The increase in the last three years has been large, even though the 46 transits in 2012 remain a modest overall total. There is also a large growth potential for mineral extraction. Year-round operations in the Arctic are extremely difficult and will remain so; they place high demands on both equipment and crews. The negotiations in the IMO under Norway’s leadership for a binding Polar Code are very important for ensuring that maritime operations in the Arctic are subject to controls that safeguard life, the environment and the climate. Maritime transport and mineral and energy extraction depend on both local and global acceptance of increased industrial activity in the Arctic. This makes it essential to prevent accidents that may damage confidence in the operations. A broad focus on knowledge and research is also crucial for increasing industrial activities in the Arctic. Norway has a strategic location in the region, with a unique Arctic centre of excellence. Petroleum extraction in the
  • 16. NORSK KINESISK INGENIØRFORENING Arctic is already taking place on the Norwegian side of the Barents Sea, which will further strengthen Norwegian expertise. Developments on the Russian side and elsewhere in the Arctic will probably happen at a rather slower pace. But once these developments have been set in motion, there will be huge tasks to take on and actors with experience of the region should have excellent business opportunities open to them. With increasing interest for arctic area, China need to work more closely with Norway to foster both the technology and experience. 10 The offshore market is looking up In many ways, 2001 was a turning point for the Norwegian Continental Shelf (NCS).After a number of years of low oil production and small discoveries, the gigantic Johan Sverdrup field was discovered in the North Sea and Skrugard/Havis in the Barents Sea. The Sverdrup find was the largest in the world in 2011 and it is estimated that between 1.7 and 3.3 billion barrels of oil can be extracted from this field. This makes it one of the four largest ever in Norway. While Johan Sverdrup generated new optimism in this mature area of the NCS, the Skrugard and Havis finds offered new confidence in the potential of the Barents Sea. Before Skrugard and Havis, it was assumed that, by and large, only gas would be found in the Barents Sea. One challenge concerning gas finds in the North is that the infrastructure for the pipeline transport of gas does not stretch further north than Haltenbanken. Skrugard was discovered in 2011, and Havis in January 2012. The finds are around 7 km apart and are now largely treated as a single find. They are between 350 and 400 metres below the surface and located about 200 km from the coast of Finnmark and a similar distance from Bear Island (Bjørnøya). Statoil estimates that there are between 400 and 600 million barrels of oil in the fields, making the find the second largest in Norway in 2011. Statoil aims to begin production as early as at the end of 2018. This will be the world’s most northerly development of an oil field. Before Skrugard/Havis was discovered, there was not widespread confidence that finds would be made in the area, not least because Hydro had drilled a dry well only 14 km away 26 years earlier. In February of this year, the Norwegian Petroleum Directorate (NPD) produced new estimates for undiscovered resources in the Barents Sea and Norwegian sea areas around the island of Jan Mayen. In the open areas of the Barents Sea and in the North of the Barents Sea, there are expected to be undiscovered resources of 960 million Sm3 o.e. This is equivalent to 37 per cent of the undiscovered resources on the NCS. These new estimates point to an increase in undiscovered resources on the NCS of a full 15 per cent. There is consequently much interest in oil activities in the Barents Sea. This was clearly apparent in December 2012 when the application deadline for the 22nd licensing round for the NCS expired. Statoil has stepped up exploration and technological development in the North and in 2013 will drill nine wells in the northern part of the Barents Sea. The company has also tripled its budget for technological development in the North to NOK 250 million i 2012. There is
  • 17. NORSK KINESISK INGENIØRFORENING great optimism for the Hop area in the far North of the Barents Sea. The Barents Sea is still an immature area and it may yet hold great surprises. Strong growth in the Norwegian rig market In 2012, there were 32 rigs on assignment on the NCS. This number is expected to rise strongly in the years ahead, with 14 new rigs expected on the Norwegian market before 2015. All 14 are already under contract, half of them with Statoil. 9 of the 14 are semi-submersibles. There is a widespread skills deficit on the NCS. Within just the short period up to 2020, the number of rigs is set to grow by 50 per cent. As a result, there will be a requirement for increased access to personnel in the rig sector of around 4,500 people in the next few years. Many of the jobs that need to be filled require long training. Combined with the existing rotation scheme, this means that there will be major challenges in terms of recruiting sufficient personnel. At the same time, we will be moving activities and skills northwards. Access to competence will take on increasing significance and the high level of activity will result in intense competition for qualified labour. Skills drain is a major problem throughout the entire industry; from fisheries, domestic shipping and offshore vessels, via mobile units, and through to the operating companies. The lack of qualified labour is exacerbated by the fact that we are currently unable to offer a sufficient number of training places. A long-term strategy is therefore required for dealing with the competence challenges in the industry. A lack of measures for securing access to competent personnel will push prices in the sector even higher. The issue requires the social partners, together with the authorities, to sit down and discuss the challenges and solutions in a binding tripartite cooperation. This might create an opportunity for cooperation between China and Norway. 11 Reference: Norges Rederiforbund DNV GL AS
  • 18. NORSK KINESISK INGENIØRFORENING SCADA Security: Vital for a country Yihui Xu yihui.xu@nkif.org 12 What is SCADA Industrial Control Systems (ICSs), are defined as networks or collections of networks that consist of elements that control and provide telemetry data on electromechanical components such as valves, regulators, switches, and other electromechanical devices that may be found in various industries. Among those are oil and gas production, water processing, environmental control, electrical power generation and distribution, manufacturing, transportation, and many other industrial infrastructures. Without getting into detail for each particular industry segment, each of these ICS environments shares a common trait – they are not “traditional” IT network environments and should not be treated as such. Most ICS networks share similar security challenges because of the uniqueness. These challenges are made more complex by the interaction of ICS elements with physical industrial components. Failure to properly supervise or malicious control of these elements can lead to catastrophic accidents. Many of the industrial systems managed by ICS elements are considered “critical infrastructure” and require much more specialized security architecture than traditional IT environments [1]. Supervisory Control And Data Acquisition(SCADA) networks can be defined as the network layer that immediately interfaces with ICS networks as well as host systems that control and monitor elements of ICS networks [1]. New Trends in Cyber Security Over the past several years, a hot topic in cyber security is attacking the critical infrastructure network. Industry experts believe that this is a very realistic problem. The most famous example is probably Stuxnet. It shows that the cyber war has entered a new historical stage: conduct a devastating attack with malicious code to the hostile countries’ military and civilian infrastructure. “Stuxnet” was the first cyber weapon against the government, and was specifically designed for SCADA systems. SCADA systems are used to monitor and control industrial process systems. They are widely used in various fields of manufacturing, power, energy, transportation and communication systems. Now the question is: do the governments have the ability to protect these critical infrastructures against cyber attack?
  • 19. NORSK KINESISK INGENIØRFORENING For the internet squad, SCADA components are the best targets. In fact, the “Stuxnet” led to a paralysis of Iran’s uranium enrichment plant by attacking Iran’s Natanz nuclear plant SCADA system. Although western countries have begun to use a network weapon to attack critical infrastructure for a long time, the protection is still relatively weak. United States Secretary of Homeland Security Janet Napolitano warned that a "cyber 9/11" could happen "imminently" and that critical infrastructure – including water, electricity and gas – was very vulnerable to such a strike. "We shouldn't wait until there is a 9/11 in the cyber world. There are things we can and should be doing right now that, if not prevent, would mitigate the extent of damage" said Napolitano[2]. Governments have realized the destructive potential of network attacks is not smaller than military operations, but it is more difficult to establish early warning system for cyber attacks. And such cyber attacks can destroy communications and financial systems, leading to instability of a country. In fact, the attacks on SCADA systems may come from many sides, such as terrorist organizations, hackers and more. But now, main source of attacks is government-backed. 13 Old Technology, New World Since the “Stuxnet” virus was discovered, SCADA systems’ vulnerability research became more active. Vulnerabilities of SCADA systems are valuable for both hackers and SCADA system owners, according to NSS Labs Threat Report, since 2010, number of vulnerabilities related to critical infrastructure such as power supply systems, water supply systems, telecommunications systems, transportation systems, grew by 600% [3]. In addition, the report also shown that a large number of SCADA systems use outdated technology. Another related research is about the complexity of attacks. The results showed the low-complexity vulnerabilities attacks dropped from 90% in 2000 to 48% in 2013, medium-complexity vulnerabilities rose from 5% to 47%. The proportions of high-complexity vulnerabilities are stable at around 4% [3].
  • 20. NORSK KINESISK INGENIØRFORENING Dale Peterson’s research project has exposed a number of significant vulnerabilities in PLCs – which are SCADA components that provide on-site process control – manufactured by General Electric, Rockwell, Schneider, and other major vendors. According to Peterson “they were embarrassingly easy to compromise” and “it was pretty trivial to cause serious damage. And this is 10 years after 9/11”. The project provided the results of the testing to the manufacturers, but most of them did not respond. Peterson concluded that “they have gone years without having to fix these problems. Some of them think they can go another 10 years without fixing anything”. 14 SCADA Attack Surfaces In order to have a better understanding of SCADA security and attacks, it is necessary to take a look at the various components of SCADA system. Depending on the end use, there are many different SCADA systems on the market. In general, a SCADA system consists of following parts [1]:  Remote Terminal Unit (RTU): connects to sensors in the process and converts sensor signals to digital data. It has telemetry hardware capable of sending digital data to the supervisory system, as well as receiving digital commands from the supervisory system. RTUs often have embedded control capabilities such as ladder logic in order to accomplish Boolean logic operations.  Programmable Logic Controller (PLC): connects to sensors in the process and converts sensor signals to digital data. PLCs have more sophisticated embedded control capabilities, typically one or more IEC61131-3 programming languages, than RTUs. PLCs do not have telemetry hardware, although this functionality is typically installed alongside them. PLCs are sometimes used in place of RTUs as field devices because they are more economical, versatile, flexible, and configurable.
  • 21. NORSK KINESISK INGENIØRFORENING  Human Machine Interface (HMI): the apparatus or device which presents processed data to a human operator, and through this, the human operator monitors and interacts with the process. The HMI is a client that requests data from a data acquisition server.  A data acquisition server: a software server which uses industrial protocols to connect software services, via telemetry, with field devices such as RTUs and PLCs. It allows clients to access data from these field devices using standard protocols.  A supervisory system: gathers (acquires) data on the process and sending commands 15 (control) to the SCADA system.  Communication infrastructure: connects the supervisory system to the remote terminal units.  Additional: various process and analytical instrumentation. For the attackers, there are several attack surfaces. For example: malicious software can be used to infect monitoring and control system. Monitoring and control system often uses commercial operating systems (many companies are still using Windows XP). These commercial operation systems might be exploited by 0-day, or other well-known vulnerabilities. In many cases, hackers can easily attack by using some existing tools. There are many other ways to infect a SCADA system, for example, the virus can be deployed into the system through USB drive or network (maintenance of many industrial control system is done by third-party companies, and their engineers store the maintenance and inspection tools on their own USB drive). Therefore, these interfaces should be properly protected, should ensure that unauthorized users cannot use these interfaces. In many industries, especially in the energy sector, security of critical infrastructure is more and more important. According to a Frost & Sullivan report, the critical infrastructure security market in 2011 was $18.3billion. It will be $31.3billion in 2021. The growth mainly comes from the physical and cyber security of critical infrastructure. According to Anshul Sharma’s (Senior Analyst at Frost & Sullivan) analysis[4]: “Oil companies are investing huge capital for security of their infrastructure. With the understanding of cyber threats, the companies are taking security risk management approach. For these companies, the security risks cover a big range from information leakage to terrorist attacks. Cyber attacks caused economic losses are enormous. It of course depends on the attacker’s motive. For example, losses caused by attack on SCADA system are much greater than the losses caused by information leakage.”
  • 22. NORSK KINESISK INGENIØRFORENING 16 SCADA in different industries The European Network and Information Security Agency (ENISA) published the “ENISA, Threat Report” summarizing some of the major network security threats. Security of important information system has become a new trend in cyber attacks. In fact, each industry is likely to suffer cyber attack: public health, energy production and telecommunications industries are the focus of network threats. The hackers are increasingly interested in the country’s critical infrastructure. In 2012, the energy sector suffered 41% cyber attacks, the water supply industry suffered 15%.
  • 23. NORSK KINESISK INGENIØRFORENING 17 SCADA vulnerabilities Discovery For the security of critical infrastructure, one important factor is that hackers understand more clearly the impact of cyber attacks. Before “Stuxnet” virus, hackers and security experts have underestimated the impact of cyber attacks, they don’t admit existence of the so-called “cyber-war”. After the “Stuxnet” virus, to every country, “cyber-war” has become a reality, the governments have to develop an effective network strategy in varying degrees. Another factor is the level of attacks. Surprisingly, the SCADA system is not very difficult to attack. There are many techniques that can be used to attack Industrial Control Systems. In many cases, lack of protection, not properly configured, 0-day vulnerabilities and lack of patch systems can lead to attack. The most important is that: any professional hackers, even without expertise in industrial control systems, through a simple information collection, are able to attack the target by using existing tools. In June 2012, the United State Pacific Northwest National Laboratory and McAfee released a report “Dramatic Increase in Cyber Threats and Sabotage on Critical Infrastructure and Key Resources”. This report describes the security status of critical infrastructure and method of patching security vulnerabilities, and analyzes the value and effectiveness of use of holistic security solutions to promote industrial control system security. In the report, PNNL and the DOE have identified the following vulnerabilities to control systems environments:[4]  Increased Exposure: communication networks linking smart grid devices and systems will create many more access points to these devices, resulting in an increased exposure to potential attacks.  Interconnectivity: communication networks will be more interconnected, further exposing the system to possible failures and attacks.  Complexity: the electric system will become significantly more complex as more subsystems are linked together.  Common Computing Technologies: smart grid systems will increasingly use common, commercially available computing technologies and will be subject to their weaknesses.  Increased Automation: communication networks will generate, gather, and use data in new and innovative ways as smart grid technologies will automate many functions. Improper use of this data presents new risks to national security and our economy.
  • 24. NORSK KINESISK INGENIØRFORENING SCADA Security: Preventing disease is better than treating disease For SCADA systems of the critical infrastructure, once the attack occurred, losses may be incalculable. Therefore, for SCADA security, the remedy is important, but prevention is even more critical. The following are some recommendations to increase the security level of industrial control systems:[5]  Dynamic Whitelisting: provides the ability to deny unauthorized applications and code on servers, corporate desktops, and fixed-function devices.  Memory Protection: unauthorized execution is denied and vulnerabilities are blocked and 18 reported.  File Integrity Monitoring: any file change, addition, deletion, renaming, attribute changes, ACL modification, and owner modification is reported. This includes network shares.  Write Protection: writing to hard disks are only authorized to the operating system, application configuration, and log files. All others are denied.  Read Protection: read are only authorized for specified files, directories, volumes and scripts. All others are denied. SCADA security is a new trend in cyber security, due to historical reasons, SCADA system did not consider the network security factors. More and more critical infrastructures get exposed to the internet or can be accessed, as well as the increased automation. The network attacks are becoming reality. Destruction caused by cyber attacks is not smaller than the loss caused by military combat. Therefore, the protection of critical infrastructure, must be a necessary component in the future infrastructure project. For the large number of existing SCADA systems, new overall security solutions are needed. It will undoubtedly provide new market opportunities to the security vendors. References: [1]http://en.wikipedia.org/wiki/SCADA#Systems_concepts [2]http://www.rad.com/21/Cyber-Security-for-Power-Utilities-White- Paper/30757/?utm_source=google&utm_medium=cpc&utm_campaign=utilities-firewall [3] https://www.nsslabs.com/reports [4] http://resources.infosecinstitute.com/improving-scada-system-security/ [5] https://www.infosecurity-magazine.com/magazine-features
  • 25. NORSK KINESISK INGENIØRFORENING ASSETS FULL LIFE CYCLE RISK MANAGEMENT Li Zhang 19 Abstract Risk Management is an effective method to mitigate or avoid the hazard to safety and environment, and it is also an important decision making tool to optimise cost with safety, environment requirements. However the assets full life cylcle risk management is not an easy target to achieve. The paper describes the methods can be used for assets full life cycle risk management. The infulence factors to achieve the full life cyle risk management are analyzed. The solution to sucessful attain the asset full life cycle risk management is suggested. Introduction It is imperative that the companies have become more and more involved on risk management due to compliance towards governmental requirements or regulations, increased demands for safety, environment, and sustainability. Handling risk on a strategic and on the operational level is a key factor for building a competitive advantage. The physical assets may have inherent risks from design or manufacture, and also have the potential to failure during operation that could result in poor product quality, safety and/or environment accidents, and production shutdown. These risks must be clearly understood and managed through assets full life cycle to assure business continuation and social responsibility of companies. However, experience shows that the companies are struggling to adapt to the concept of risk management and the risk management is often not understood and applied correctly. The paper describes the risk assessment techniques which can be used for assets full life cycle risk management. The influence factors to achieve the full life cycle risk management are analyzed. The management solution to successfully attain the asset full life cycle risk management is suggested. Risk Assessment Techniques for Asset Life Cycle Application The international Organization for Standardization (ISO) published ISO31000:2009, Risk Management— Principles and Guidelines, intended to help companies manage risk across the enterprise. The standard provides a generic and process oriented risk management framework for all industries. Here based on the frame work, the specific approaches on the life cycle risk management of assets are discussed in detail. The risk management process is shown as in Figure 1[1]. Figure 1 Risk Management Process Risk assessment is the core processes of risk management. Effective risk management need a systematic risk assessment approach to identify risk , analysis and evaluate the associated risk in order to provide information to aid decision-making on risk treatment measures. ISO/IEC 31010 provides guidance on risk assessment techniques as shown in the Table
  • 26. NORSK KINESISK INGENIØRFORENING 20 A.1 of ISO/IEC 31010. On the context of assets, the techniques can be used will have some difference. The examples of Asset Risk Assessment techniques are as shown in Table 1. From the asset inception through to the disposal is called an Asset Life Cycle. Physical Assets life cycle can be divided to the 5 phases as shown in Figure 2. For the above Techniques used for Asset Risk Management, some techniques are suitable to be used for the full life cycle and some are only be applicable for some phases. The techniques used for asset life cycle are as shown in Table 2. For the Risk Assessment Techniques used in full life cycle, the method and deliverable in different phases will be different. Using FMEA as an example, the deliverable and the link in each phase is shown in Figure 3. In Design, Design (or product) FMEA is used for components, products or systems. Design recommendations are given to improve the design and assist in selecting design alternatives. Some failure modes which may be caused by manufacture and installation will be identified through Design FMEA. The recommendations to these failure modes related to manufacture and installation are given to be as input for FMEA in manufacture and installation. Process FMEA can be used for manufacture and installation processes, which can be used as the basic input to make the manufacture and installation plan. The updated design, final manufacture and installation document will be used as input to update the Design FMEA in Operation phase. So the previous design FMEA in design phase can be used as the base document. The deliverable from the update Design FMEA will be the input to develop operation and maintenance plan. So the focus point and the detail level in Design FMEA may be changed, which will depend on how the previous Design FMEA study fits the purpose for the operation phase. If life extension is needed, the operation and maintenance procedure will need to be updated based on the operation experience and operation conditions in the life extension time. The LFE Design FMEA can be used to be as the input for the updating to operation and maintenance procedure. However the operation experience and new operation condition should be reflected in LFE Design FMEA. The Operation Update Design FMEA can be a basis for the updating. In decommission, Process FMEA can be used as the input for the decommissioning plan. Seen from the FMEA assessment example, the assessment in each phase are related each other. It is important to have a clear plan for the risk assessment on the life cycle view on the data management, the result application and updating, and interface management in each phase. Keeping the data and the risk assessment results through all phases, having a good interface management to avoid the overlap and conflict on individual phases will be a good practice for life cycle asset risk management. Challenge and solutions on full life cycle asset risk management The full life cycle assets risk management is not an easy target to achieve. The main challenges for that are as following:  Miss planning on full life cycle risk management So far, in most situations, risk management exists on each phase. Companies lack of a comprehensive plan to management risk through total life cycle.  Lack of systematic and integrative management methods Individual risk management on each phase will have overlaps in each other, which may lead conflict results if performed individually. Use the systematic and integrative methods to manage the risk from full life cycle can avoid the resource waste and conflicts on the results.  Improper risk management approaches used If approach used in risk management is a failure, then the risk management effort will be a waste of time and resources and the worse may lead to other issues.  Without Continuous Data Management and Data exchange from the total life cycle Data will loss during hand over from each phase. People don’t know what are the main data needed for the next phase or full life cycle.
  • 27. NORSK KINESISK INGENIØRFORENING 21 On the top of the above issues is lacking of high level policy or commitment to full life cycle risk management. The following suggestions are given to solve these challenges: 1) Establish Risk Policy and Risk Philosophy Document A high level company risk policy and philosophy document about asset life cycle risk management should be established. The document should define the risk management goals and the strategy to manage risk through assets full life cycle. The systematic and integrative risk management strategy should be adopted and reflected in the document. The systematic approach requires with due consideration for assets necessary for the entire life of the field. Therefore, design, manufacture, installation, commissioning, operation, life extension and finally decommission should be part of the systematic risk management. The level of integrative in the risk management means that the interface catalogue covering all phases in full life cycle of assets must be established. 2) Set Risk Assessment Technique Practice or Guideline In order to ensure that the risk assessment is done consistently, a common set of guidelines and principles should be used for managing risk. Best practice documents for selected risk assessment techniques shall be established. The best practice should give advice on the selection of risk assessment techniques, detailed description of the assessment methods used in each phase of life cycle, and set the requirements on the result application and updating, interface management in each phase and the data management requirements. 3) Plan full life Cycle Asset Risk Management from Start The plan on full life cycle asset risk management should be made from the asset inception. As a minimum, the plans should include:  a detailed definition of the work scope  philosophy and strategy  if necessary, detailed specification of selected method needed  the application of risk management approaches for full life cycle  carry out risk management activities  establishment of responsibilities and communication lines between involved parties  documentation management  data and information handover 4) Data Management through full life cycle A system for collection, application and transfer of data shall be established and maintained for the whole service life. This system will typically consist of documents, data files and databases. The key information and the decisions made in the identification and assessment of risk should be documented in an ordered and comprehensive manner. The documentation should not only record the various decisions made during the assessment process, but should also detail the basis for the decisions, i.e. the base data and assumptions used. Summary The objectives of risk management for asset full life cycle are to mitigate and avoid the hazards to safety, environment and costs from the assets during its inception to decommission, and to decrease the system deviation from asset risk management approaches and implementation. Asset risk management for the full life cycle will lower the waste of resources and time, and the most important it will improve the accurateness and effectiveness of risk management. References [1] ISO31000, 2009. Risk management — Principles and guidelines. The international Organization for Standardization (ISO)
  • 28. NORSK KINESISK INGENIØRFORENING 22 [2] ISO/IEC 31010, 2011. Risk management— Risk assessment techniques. The international Organization for Standardization (ISO) [3] ISO17776, 2000. - Petroleum and natural gas industries — Offshore production installations — Guidelines on tools and techniques for hazard identification and risk assessment. The international Organization for Standardization (ISO) [4] PAS55, 2008. Asset Management. British Standards Institution's (BSI)
  • 29. 23 NORSK KINESISK INGENIØRFORENING Tables & Figures Table 1 Asset Risk Assessment techniques Examples Risk Identification Consequence Analysis Probability Analysis Level of risk Risk Evaluation Example Techniques for Asset Risk Assessment Reliability centred maintenance SA SA SA SA SA Risk Based Inspection* SA SA SA SA SA SIL Study* SA SA SA SA SA Bow tie analysis A* A A* A* A Cause and consequence analysis A SA A* A A Failure mode effect analysis SA SA SA SA SA Hazard and operability studies (HAZOP) SA SA A* A A Hazard Analysis and Critical Control Points (HACCP) SA SA NA NA SA Supporting Methods Fault tree analysis A NA SA NA* NA* Event tree analysis A SA NA* NA* NA Cause-and-effect analysis A* SA NA NA NA Root cause analysis NA A* A* NA* NA* Risk indices NA* NA* NA* SA* SA Consequence/probability matrix NA* NA* NA* SA SA* SA: Strongly applicable. NA: Not applicable. A: Applicable. *: Not covered in or different from ISO31010. Design Manufacture Installation & Commission Operation Life Extension or Decommission Figure 2 Asset Life Cycle
  • 30. 24 NORSK KINESISK INGENIØRFORENING Table 2 Example Techniques used in Asset Life Cycle Design Manufacture Installation & Commission Operation De-commission LFE Example Techniques for Asset Risk Assessment Reliability Centred maintenance A NA NA SA NA SA Risk Based Inspection A NA NA SA NA SA SIL Study SA A A A A SA Bow tie analysis A A A A A A Cause and consequence analysis SA SA SA A SA SA Failure mode effect analysis SA SA SA SA SA SA Hazard and operability studies (HAZOP) SA A SA A A A Hazard Analysis and Critical Control Points (HACCP) NA SA SA NA A NA SA: Strongly applicable. NA: Not applicable. A: Applicable. Design Design FMEA Manufacture Installation Operation Design Recommendation Recommendation to other Phase Process FMEA Manufacture Quality Plan Process FMEA Installation Quality Plan Update Design FMEA Operation, Maintenance Procedure Updated Design Final Manufacture Final Installation Life Extension Operation & Maintenance LFE Design FMEA Decommission Process FMEA Decommissioning Plan Update Operation, Maintenance Procedure Operation & Maintenance Figure 3 FMEA used in Asset Life Cycle
  • 31. NORSK KINESISK INGENIØRFORENING Introduction of offshore pipeline– (I) the status overview in NCS Jun Liu 25 Introduction When the Norwegian Chinese Engineer Association (www.NKIF.org) was established in Oslo, Norway, we started a magazine named “the NKIF Journal”, which aims to provide a platform that the members could make communications and professional discussions on relevant engineering topics. I was asked to think about if I could write something about offshore pipeline in Norwegian Continental Shelf (NCS). I was very excited about this idea and consider this as a very good opportunity to make an introduction to the offshore pipeline in NCS for those who are not professionals in this field, or just started their careers on offshore pipeline. At the same time it is a very good opportunity for me to review the knowledge and initiate discussions with peers. Considering to fit the requirements of the magazine, the main contents will be presented as a series in the coming 3 issues of the magazine. The first part is the following essay which mainly focuses on giving an overview about offshore pipeline status in NCS. In the second part, an introduction on offshore pipeline technology is planned. And in the last part specific technical topics and new developments will be discussed. The data and pictures are from public resource with references, if you own rights to any of the information and do not want them to appear here, please contact the author and they will be promptly removed. Historical background of pipeline It has been long history since humankind invents pipe and implemented into their activities for instance transporting water, beer, oil and gas. There are many kinds of pipe systems in the industry, while not all pipe system in the industry should be called pipeline system. In the Webster’s 1913 Dictionary, pipeline is defined as “A line of pipe with pumping machinery and apparatus for conveying liquids, gases, or finely divided solids, such as petroleum or natural gas, between distant points.” This still creates confusions even in the same offshore segment for instance when we talk about piping and pipeline. In this essay, pipeline refers to those in the petroleum industry transporting liquids, gases outside the offshore structures such as terminals, stations, platform, subsea manifolds and other offshore vessels,
  • 32. NORSK KINESISK INGENIØRFORENING with transportation distance between a few kilometers and above, either laying on the surface of the ground or buried. In places, a pipeline may have to cross water expanses, such as small seas, straits and rivers. In many instances, they lie entirely on the seabed. These pipelines are referred to as "marine" pipelines (also, "submarine" or "offshore" pipelines). It is uncertain when the first crude oil pipeline was built. The first installation was most probably in the 1860s when the pipeline for oil transport from an oil field in Pennsylvania to a railroad station in Oil Creek[1]. After one and a half decade industry practice, pipeline has been considered by far the most economical means of long distance transportation for crude oil, natural gas, and other products, clearly superior to rail, truck and vessel transportation over competing routes, given large quantities to be moved on a regular basis. Transporting petroleum fluids with pipelines is a continuous and reliable operation. Onshore pipelines have demonstrated an ability to adapt to a wide variety of environments including remote areas and hostile environments. Pipelines have been adopted as the transportation system for most refineries due to their superior flexibility to the alternatives, with very minor exceptions, largely due to local peculiarities. The offshore petroleum industry is relatively recent historically. The earliest offshore petroleum pipeline probably are used as short loading and unloading lines constructed by building them on shore and winching them into the water, which somehow in our definition might not be a formal “offshore pipeline”. It has been documented in the literature that the first offshore pipeline was installed at Kerr McGee to a field off Louisiana in 1947 with 6m water depth [2]. Now offshore pipeline has become one of the most important transportation systems for offshore industry after more than 60 years industrial practice and technology development. Offshore exploration in the North Sea led to the discovery of gas fields off southern England by 1970, and oil at Ekofisk in the Norwegian sector of the North Sea. It is a technical challenge in 1970s to overcome for crossing the Norwegian Trench, which leads Ekofisk to a UK destination. The requirement for long-distance pipelines appears in the North Sea. Since offshore pipeline design and construction had already come of age in many other places in the Gulf of Mexico, off Southeast Asia, and in the Persian Gulf, it is a nature extension of the technology into a different world for the offshore pipeline industry to attack the North Sea. There are different ways to categorize offshore pipeline. One of the common ways is based on their function and location in the system, for instance shown in Figure 1, with explanations as follows:  Flowlines transporting oil and/or gas from satellite subsea wells to subsea manifolds;  Flowlines transporting oil and/or gas from subsea manifolds to production facility platforms;  Infield flowlines transporting oil and/or gas between production facility platforms;  Export pipelines transporting oil and/or gas from production facility platforms to shore; and 26
  • 33. NORSK KINESISK INGENIØRFORENING  Flowlines transporting water or chemicals from production facility platforms, through subsea 27 injection manifolds, to injection wellheads. Figure 1. Offshore pipelines examples. [4] It is also possible to classify the pipelines by their material and/or structure characteristics, for instance as follow:  Rigid pipeline: normally a pipeline jointly welded by rigid tubes, which does not have deflection under bending condition except the elastic and plastic deformation from the structure. The are many kinds of rigid pipelines in the offshore industry, for instance: o Bundled Line: comprise several export flowlines, injection and umbilical control lines of varying configurations. o Piggy-Back pipeline: an export line from the field carrying an externally attached import injection flowline to the wellhead. o Pipe-in-Pipe pipeline: an external pipeline carrying an internal flowline. Pipe-in-Pipe systems are used for protection near the shore and for insulation in deeper waters. o Clad pipeline: Pipeline consists of pipes with internal corrosion resistance alloy (CRA) liner where the bond between backing steel and CRA material is metallurgical. o Lined pipeline: pipeline consists of pipes with internal CRA liner where the bound between backing steel and CRA material is mechanical. o Composite pipeline: pipeline is made of composite material tubes.  Flexible pipeline: normally a pipeline with capacity of deflection under bending condition due to its specific structure of the pipeline components.
  • 34. NORSK KINESISK INGENIØRFORENING 28 Norway Oil & Gas Profile All of Norway's oil reserves are located offshore on the Norwegian Continental Shelf (NCS), which is divided into three sections: the North Sea, the Norwegian Sea, and the Barents Sea, see in Figure 2. Norway’s offshore activities started from the North Sea in 1970, and extended to Norwegian Sea in last 2 decades. New exploration and production activity is occurring in the Barents Sea in recent years. Figure 2. Map of the NCS. Norway has been considered as the largest holder of oil and natural gas reserves in Europe and provides much of the oil and natural gas consumed on the continent. According to the Oil & Gas Journal (OGJ), Norway had 5.83 billion barrels of proven crude oil reserves as of January 1, 2014. The U.S. Energy Information Administration (EIA) estimates that Norway was the 3rd largest exporter of natural gas in the world after Russia and Qatar, and the 12th largest net exporter of oil in 2013[3]. It has been long time increase before Norway reaches its maximum production rate in NCS. Norway's oil production peaked in 2001 at 3.4 million barrels per day (bbl/d) and declined to 1.8 million bbl/d in 2013. According to Statistics Norway, Norway exported an estimated 1.19 million bbl/d (around 66% of its total oil production) of crude oil in 2013, of which 92% went to European Organization for Economic
  • 35. NORSK KINESISK INGENIØRFORENING Cooperation and Development (OECD) countries. The top five importers of Norwegian crude in 2013 were the United Kingdom (42%), the Netherlands (21%), Germany (10%), Sweden (6%), and the United States (5%). Figure 3. Norway oil production and consumption, 1992-2013, source: EIA. On the other hand, natural gas production increased continuously since 1993, see in Figure 4 except a slight decline in 2013 to 3.97 trillion cubic feet (Tcf) from 4.16 Tcf in 2012. EIA estimates Norway exported an estimated 3.8 Tcf of natural gas in 2013, around 96% of its production. Most of the natural gas was transported to other European countries via its extensive export pipeline infrastructure, and a small fraction was exported via LNG tanker. Norway is the 2nd largest supplier of natural gas to the EU, behind Russia, supplying about 21% of Europe's total gas demand in 2013. According to preliminary data from Statistics Norway, the largest importers of Norway's natural gas exports, as of 2013, were the UK, Germany, France, the Netherlands, Belgium, and Italy. Figure 4. Norway natural gas production and consumption, 1992-2013, source: EIA. According to the Norwegian Petroleum Directorate (NPD), crude oil, natural gas, and pipeline transport services accounted for 52% of Norway's exports revenues, 23% of gross domestic product (GDP), and 30% of government revenues ), in 2012. 29
  • 36. NORSK KINESISK INGENIØRFORENING 30 Offshore pipeline in NCS With more than 40 years development on offshore industry, offshore pipeline has become an essential part of Norway’s offshore transportation system. Norway has an extensive network of subsea oil pipelines. The pipelines connect offshore oilfields with onshore processing terminals, according to the NPD. There are also many smaller pipelines that connect North Sea fields to either the Oseberg Transport System or the Troll I and II pipeline systems. Figure 5 shows the main pipeline network system in the NCS. Table 1 shows the main offshore pipelines for oil transportation in NCS.
  • 37. NORSK KINESISK INGENIØRFORENING Figure 5. Existing and projected pipelines in the NCS (source: NPD) Table 1. Main offshore pipelines for oil transportation in NCS. Source: NPD (2011, 2014). 31 Pipeline Operator From – to Start-up (year) Capacity Dimensions (Inches) Length (km) Investment cost (billion NOK 2010) Grane Oil Pipeline Statoil Petroleum AS Grane–Sture Terminal 2003 34 000 scm/d oil 29 220 1.7 Kvitebjørn Oil Pipeline Statoil Petroleum AS Kvitebjørn–Mongstad (connected to the Y-connection on Troll Oil Pipeline II) 2004 10 000 scm/d oil 16 90 0,5 Norpipe Oil Pipeline Norpipe Oil AS Ekofisk–Teeside in the UK 1975 53 million scm/year oil 34 354 17.8 Oseberg Transport System Statoil Petroleum AS Oseberg A–Sture Terminal 1988 121 000 scm/d oil 28 115 10.5 Sleipner Øst con-densate pipeline Statoil Petroleum AS Sleipner A–Kårstø 1993 32 000 scm/d oil 20 245 1.7 Troll Oil Pipeline I Statoil Petroleum AS Troll B–Mongstad 1995 42 500 scm/d oil 16 86 1.3 Troll Oil Pipeline II Statoil Petroleum AS Troll C–Mongstad 1999 40 000 scm/d oil 20 80 1.2 Huldra condensate Statoil Petroleum AS Huldra-Veslefrikk 2001 7900 scm/d 8 16 0,35 Gjøa Oil Pipeline GDF SUEZ E&P Norway AS Gjøa – TOR (Troll Oil Pipeline) II (Mongstad) 2010 5,4 million scm/year oil 16 55 km Norway operates several important natural gas pipelines that connect directly with other European countries, specifically France, the United Kingdom, Belgium, and Germany. These pipelines are all operated by Gassco. Some pipelines run directly from Norway's major North Sea production facilities to Gassco-owned processing facilities in the receiving country. Other pipelines connect Norway's onshore processing facilities to other European markets. Table 2 shows the main offshore pipelines for gas transportation in NCS covered by Gassled. The transport capacities are based on standard assumptions for the pressure conditions and energy content of the gas, maintenance days and flexibility in operation. Table 3 shows the main offshore pipelines for gas transportation in NCS which are not covered by Gassled. (Gassled is a joint venture for the owners of the gas transport system linked to the Norwegian continental shelf. The gas transport system consists of pipelines, platforms and onshore process facilities and gas terminals abroad. The system is used by all parties needing to transport Norwegian gas. The receiving terminals for Norwegian gas in Germany, Belgium, France and the UK are wholly or partially owned by Gassled. Gassled is organized in different access zones with different tariff levels.) Table 2. Main offshore pipelines for gas transportation in NCS covered by Gassled. Source: NPD (2011, 2014). Pipeline From – to Start-up (year) Capacity (million scm/d) Dimensions (inches) Length (km) Investment cost (billion NOK 2010)
  • 38. NORSK KINESISK INGENIØRFORENING Europipe Draupner E*–Emden in Germany 1995 45–54 40 620 23.3 Europipe II Kårstø–Dornum in Germany 1999 74 42 658 10.5 Franpipe Draupner E*–Dunkerque in France 1998 54 42 840 10.9 Norpipe Ekofisk–Norsea Gas Terminal 32 in Germany 1977 32–44 36 440 28.9 Oseberg Gas Transport (OGT) Oseberg–Heimdal* 2000 40 36 109 2.2 Statpipe (rich gas) Statfjord–Kårstø 24 30 308 Statpipe (dry gas) Kårstø–Draupner S* 20 28 228 Statpipe (dry gas) Heimdal*–Draupner S* 30 36 155 Statpipe (dry gas) Draupner S*–Ekofisk Y 30 36 203 Statpipe 1985 49.9 (all pipelines) Tampen Link Statfjord–FLAGS pipeline in the UK 2007 9–25 32 23 2.2 Vesterled Heimdal*–St. Fergus in Scotlandv 1978 38 32 360 35.3 Zeepipe Sleipner*–Draupner S* 55 30 30 Zeepipe Sleipner*–Zeebrugge in Belgium 1993 42 40 813 Zeepipe IIA Kollsnes–Sleipner* 1996 72 40 299 Zeepipe IIB Kollsnes–Draupner E* 1997 71 40 301 Zeepipe 26.3 (all pipelines) Åsgard Transport Åsgard–Kårstø 2000 69 42 707 11.5 Langeled Nyhamna–Sleipner* 2007 80 42 627 (northern pipeline) Langeled (southern pipeline) Sleipner*–Easington i England 2006 72 44 543 Langeled (both pipelines) 18.6 Norne Gas Transport System (NGTS) Norne–Åsgard Transport 2001 4 16 128 1.3 Kvitebjørn gas pipeline Kvitebjørn–Kollsnes 2004 27 30 147 1.2 Gjøa gas pipeline Gjøa–FLAGS in the UK 2010 17 29 131 1.9 *Riser facility Table 3. Main offshore pipelines for gas transportation in NCS not covered by Gassled. Source: NPD (2011, 2014). Pipeline Operator From – to Start-up (year) Capacity Dimensions (Inches) Length (km) Investment cost (billion NOK 2010) Draugen Gas Export AS Norske Shell Draugen–Åsgard Transport 2000 2 billion scm/year 16 78 1.2 Grane Gas Pipeline Statoil Petroleum AS Heimdal–Grane 2003 3.6 billion scm/year 18 50 0.3 Haltenpipe Gassco AS Heidrun–Tjeldberg-odden 1996 2 billion scm/year 16 250 3.2 Heidrun Gas Export Statoil Petroleum AS Heidrun–Åsgard Transport 2001 4 billion scm/year 16 37 1 Going toward North The world demand of oil and gas is growing, and as a result, there is a demand to explore new areas for more petroleum production. Going north towards the arctic region, where the remaining unexplored
  • 39. NORSK KINESISK INGENIØRFORENING areas are available, is the only choice for Norwegian government. According to the US Geological Survey estimates, the arctic region, mostly offshore, holds as much as 25% of the world’s untapped reserve of hydrocarbons where much of the reserve is lying under seasonal or year-round sea ice. The exploitation of these remaining reserves, however, will depend upon meeting the technical challenges of design, construction, and operation of offshore installations. There have been limited activities towards the arctic areas in NCS in last 15 years. But recent break through from the political side brought much stronger moment to drive the development in this area further along. Defining their maritime boundaries in the Barents and Arctic Seas has been a 40-year old dispute between Norway and Russia. An agreement has been ratified by both governments in early 2011 and went into effect in July 2011. The agreement requires the two countries to jointly develop oil and gas deposits that cross over their boundaries, a 109,360 square mile maritime area that straddles their economic zones in the Barents and Arctic Seas The growing focus on artic oil and gas has raised the need for new regulations and standards in many areas as the international offshore industry has limited experience with offshore exploration and development in arctic and cold climate areas. In addition, proved technology and solutions for oil and gas industry in other world areas, may have to be re assessed and modified for reliable use in the arctic. This imposes additional challenges for design, construction, installation, operation, and maintenance, such as, leak detection, monitoring, inspection pigging, pipeline repair, and flow assurance. These challenges determine the system reliability, operability, as well as its profitability. All the above brings the future for offshore pipeline in NCS with new challenges and opportunities. 33 References [1] Wikipedia, http://www.wikipedia.org/ [2] Andrew C. Palmer and Roger A. King, "Subsea Pipeline Engineering, 2nd Edition", 2008. [3] U.S. Energy Information Administration, Countries Overview - Norway, 2014. http://www.eia.gov/ [4] Guo, Boyun etc., Book “Offshore pipelines, Design, Installation, and Maintenance, 2nd Edition”, 2013.