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Kaizen A3 ReportKaizen A3 Report
Hospital Administration: Lean Process and Quality
Improvement in Hospital Operations	
  
By:	
  Nicholas	
  A.	
  Thompson,	
  MPH	
  (c)	
  
Lean	
  process	
  improvement	
  has	
  become	
  more	
  pervasive	
  since	
  it	
  was	
  first	
  used	
  by	
  Toyota	
  
Manufacturing.	
  	
  Close	
  to	
  40	
  years	
  later,	
  Lean	
  was	
  widely	
  adopted	
  by	
  health	
  care	
  and	
  
began	
  helping	
  ins@tu@ons	
  edge	
  closer	
  to	
  achieving	
  the	
  Triple	
  Aim:	
  enhancing	
  the	
  pa@ent	
  
experience,	
  improving	
  clinical	
  outcomes,	
  and	
  reducing	
  costs.	
  	
  One	
  health	
  system	
  in	
  
par@cular,	
  Thomas	
  Jefferson	
  University	
  Hospitals	
  (TJUH),	
  has	
  leveraged	
  Lean	
  to	
  “make	
  
Jefferson	
  the	
  best	
  at	
  geMng	
  beNer.”	
  	
  Two	
  Lean	
  projects	
  at	
  TJUH—standardizing	
  new	
  
pa@ent	
  intake	
  forms	
  and	
  improving	
  specimen	
  processing	
  flow—exhibit	
  the	
  applica@on	
  
and	
  results	
  of	
  Lean	
  process	
  improvements.	
  	
  
Non-­‐value	
  adding	
  steps,	
  or	
  waste,	
  are	
  common	
  in	
  processes.	
  	
  	
  
1.  New	
  pa@ents	
  filled	
  out	
  duplica@ve,	
  long	
  forms	
  resul@ng	
  in	
  pa@ent	
  dissa@sfac@on.	
  	
  	
  
2.  Inefficient	
  specimen	
  flow	
  results	
  in	
  accruing	
  over@me	
  hours	
  increasing	
  the	
  poten@al	
  of	
  
going	
  over	
  budget	
  
By	
  iden@fying	
  wastes,	
  categorizing	
  them,	
  and	
  applying	
  countermeasures,	
  ins@tu@ons	
  can	
  
improve	
  processes	
  and	
  workflows.	
  	
  
1.  Goals	
  for	
  new	
  pa@ent	
  forms	
  included	
  standardizing	
  packets	
  amongst	
  prac@ces	
  to	
  
reduce	
  waste	
  and	
  streamline	
  the	
  process	
  of	
  becoming	
  a	
  Jefferson	
  pa@ent.	
  	
  	
  
2.  The	
  goals	
  of	
  assessing	
  specimen	
  processing	
  flow	
  are	
  increased	
  efficiency	
  for	
  @mely	
  
turnaround	
  of	
  specimens	
  and	
  fewer	
  over@me	
  hours	
  accrued.	
  	
  
Countermeasures	
  are	
  ac@onable	
  steps	
  taken	
  to	
  address	
  the	
  iden@fied	
  waste.	
  	
  
1.	
  	
  Standardiza?on	
  in	
  new	
  pa?ent	
  forms	
  achieved	
  through:	
  	
  
•  Upda@ng	
  packets	
  to	
  include	
  new	
  Jefferson	
  logo	
  and	
  what	
  items	
  a	
  pa@ent	
  should	
  bring	
  
to	
  appointments;	
  paring	
  down	
  to	
  required	
  forms/	
  pamphlets	
  	
  
•  Communica@ng	
  with	
  staff	
  to	
  implement	
  process	
  of	
  emailing	
  forms	
  	
  
2.	
  	
  Streamlined	
  specimen	
  processing	
  flow	
  through:	
  	
  
•  Reducing	
  wastes	
  in	
  mo@on	
  and	
  transporta@on	
  by	
  centralizing	
  the	
  processing	
  to	
  one	
  
loca@on	
  
•  U@liza@on	
  of	
  electronic	
  tools	
  to	
  check	
  pa@ent	
  status	
  and	
  prevent	
  unnecessary	
  travel	
  
and	
  wai@ng	
  
•  U@lizing	
  specimen	
  processing	
  wai@ng	
  @me	
  to	
  label	
  next	
  day’s	
  samples	
  
Results	
  include	
  the	
  metrics	
  monitored,	
  data	
  collected,	
  and	
  desired	
  direc@on	
  of	
  the	
  
metrics.	
  Results	
  should	
  quan@fy	
  reduc@ons	
  in	
  form	
  length,	
  amount	
  of	
  @me	
  to	
  fill	
  out	
  
forms,	
  over@me	
  hours	
  accrued,	
  and	
  wai@ng/transporta@on	
  @me.	
  	
  These	
  reduc@ons	
  
translate	
  into	
  a	
  beNer	
  customer	
  experience,	
  improvements	
  in	
  quality,	
  and	
  lower	
  costs.	
  
	
  
1.	
  	
  Standardiza?on	
  of	
  new	
  pa?ent	
  forms	
  
•  Decreased	
  amount	
  of	
  @me	
  to	
  fill	
  out	
  packet	
  by	
  pa@ent:	
  15	
  min.	
  à	
  5	
  min.	
  
•  Reduced	
  @me	
  for	
  staff	
  to	
  send	
  email	
  vs.	
  pack	
  envelope	
  
•  BeNer	
  u@liza@on	
  of	
  staff	
  @me	
  and	
  exper@se	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
2.	
  	
  Specimen	
  Processing	
  Flow	
  
•  Decreased	
  hours	
  of	
  over@me	
  accrued	
  by	
  Clinical	
  Research	
  Coordinator	
  II	
  posi@on	
  
within	
  the	
  Clinical	
  Research	
  Management	
  Office	
  à	
  New	
  hire	
  trained	
  with	
  improved	
  
process.	
  	
  
	
  
Next	
  steps	
  iden@fy	
  how,	
  when,	
  and	
  who	
  will	
  implement	
  countermeasures.	
  	
  It	
  also	
  
includes	
  a	
  discussion	
  of	
  the	
  barriers	
  that	
  may	
  need	
  to	
  be	
  addressed	
  to	
  ensure	
  
countermeasures	
  can	
  be	
  successful.	
  
	
  
The	
  opportuni@es	
  to	
  apply	
  Lean	
  in	
  the	
  healthcare	
  seMng	
  are	
  endless.	
  	
  Lean	
  process	
  
improvements	
  can	
  reduce	
  errors,	
  cost,	
  wai@ng,	
  and	
  waste	
  while	
  improving	
  quality,	
  
produc@vity,	
  workflows,	
  and	
  customer	
  sa@sfac@on.	
  	
  Importantly,	
  Lean	
  methodology	
  
empowers	
  employees,	
  enables	
  con@nuous	
  improvement,	
  and	
  encourages	
  sharing	
  of	
  
best	
  prac@ces	
  and	
  lessons	
  learned	
  to	
  advance	
  the	
  en@re	
  health	
  care	
  system	
  toward	
  the	
  
Triple	
  Aim.	
  	
  
	
  
Remember:	
  Think	
  Lean,	
  Don’t	
  Do	
  Lean.	
  	
  	
  	
  	
  	
  	
  
	
  
	
  
BACKGROUND	
  
PROBLEM	
  STATEMENT	
  
PROJECT/	
  PROPOSAL	
  OBJECTIVE	
  
COUNTERMEASURES	
  
RESULTS	
  	
  
NEXT	
  STEPS	
  
•  Lean	
  Enterprise	
  Ins@tute.	
  (2015).	
  What	
  is	
  Lean?	
  Retrieved	
  from	
  hNp://www.lean.org/
WhatsLean/	
  
•  Graban,	
  M.	
  (2011).	
  Lean	
  Hospitals:	
  Improving	
  Quality,	
  Pa@ent	
  Safety,	
  and	
  Employee	
  
Engagement.	
  Boca	
  Raton,	
  FL:	
  CRC	
  Press.	
  
REFERENCES	
  
Thank	
  you	
  to	
  Dennis	
  Delisle,	
  Sc.D.,	
  FACHE,	
  and	
  Leigh	
  Resnick,	
  MS,	
  RRT,	
  for	
  their	
  help	
  and	
  
support	
  with	
  these	
  and	
  many	
  more	
  projects.	
  	
  
ACKNOWLEDGEMENTS	
  
Figure	
  1:	
  32.1%	
  average	
  reduc?on	
  in	
  
non-­‐value	
  adding	
  (NVA)	
  waste	
  
Figure	
  2:	
  Average	
  monthly	
  savings	
  on	
  
printed	
  materials	
  is	
  $511.12.
Figure	
  3:	
  Reduc?on	
  in	
  half	
  
of	
  waste	
  with	
  process	
  
improvement.	
  	
  
A3	
  REPORTS	
  

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Thompson_Masters_Project_Poster

  • 1. Kaizen A3 ReportKaizen A3 Report Hospital Administration: Lean Process and Quality Improvement in Hospital Operations   By:  Nicholas  A.  Thompson,  MPH  (c)   Lean  process  improvement  has  become  more  pervasive  since  it  was  first  used  by  Toyota   Manufacturing.    Close  to  40  years  later,  Lean  was  widely  adopted  by  health  care  and   began  helping  ins@tu@ons  edge  closer  to  achieving  the  Triple  Aim:  enhancing  the  pa@ent   experience,  improving  clinical  outcomes,  and  reducing  costs.    One  health  system  in   par@cular,  Thomas  Jefferson  University  Hospitals  (TJUH),  has  leveraged  Lean  to  “make   Jefferson  the  best  at  geMng  beNer.”    Two  Lean  projects  at  TJUH—standardizing  new   pa@ent  intake  forms  and  improving  specimen  processing  flow—exhibit  the  applica@on   and  results  of  Lean  process  improvements.     Non-­‐value  adding  steps,  or  waste,  are  common  in  processes.       1.  New  pa@ents  filled  out  duplica@ve,  long  forms  resul@ng  in  pa@ent  dissa@sfac@on.       2.  Inefficient  specimen  flow  results  in  accruing  over@me  hours  increasing  the  poten@al  of   going  over  budget   By  iden@fying  wastes,  categorizing  them,  and  applying  countermeasures,  ins@tu@ons  can   improve  processes  and  workflows.     1.  Goals  for  new  pa@ent  forms  included  standardizing  packets  amongst  prac@ces  to   reduce  waste  and  streamline  the  process  of  becoming  a  Jefferson  pa@ent.       2.  The  goals  of  assessing  specimen  processing  flow  are  increased  efficiency  for  @mely   turnaround  of  specimens  and  fewer  over@me  hours  accrued.     Countermeasures  are  ac@onable  steps  taken  to  address  the  iden@fied  waste.     1.    Standardiza?on  in  new  pa?ent  forms  achieved  through:     •  Upda@ng  packets  to  include  new  Jefferson  logo  and  what  items  a  pa@ent  should  bring   to  appointments;  paring  down  to  required  forms/  pamphlets     •  Communica@ng  with  staff  to  implement  process  of  emailing  forms     2.    Streamlined  specimen  processing  flow  through:     •  Reducing  wastes  in  mo@on  and  transporta@on  by  centralizing  the  processing  to  one   loca@on   •  U@liza@on  of  electronic  tools  to  check  pa@ent  status  and  prevent  unnecessary  travel   and  wai@ng   •  U@lizing  specimen  processing  wai@ng  @me  to  label  next  day’s  samples   Results  include  the  metrics  monitored,  data  collected,  and  desired  direc@on  of  the   metrics.  Results  should  quan@fy  reduc@ons  in  form  length,  amount  of  @me  to  fill  out   forms,  over@me  hours  accrued,  and  wai@ng/transporta@on  @me.    These  reduc@ons   translate  into  a  beNer  customer  experience,  improvements  in  quality,  and  lower  costs.     1.    Standardiza?on  of  new  pa?ent  forms   •  Decreased  amount  of  @me  to  fill  out  packet  by  pa@ent:  15  min.  à  5  min.   •  Reduced  @me  for  staff  to  send  email  vs.  pack  envelope   •  BeNer  u@liza@on  of  staff  @me  and  exper@se                           2.    Specimen  Processing  Flow   •  Decreased  hours  of  over@me  accrued  by  Clinical  Research  Coordinator  II  posi@on   within  the  Clinical  Research  Management  Office  à  New  hire  trained  with  improved   process.       Next  steps  iden@fy  how,  when,  and  who  will  implement  countermeasures.    It  also   includes  a  discussion  of  the  barriers  that  may  need  to  be  addressed  to  ensure   countermeasures  can  be  successful.     The  opportuni@es  to  apply  Lean  in  the  healthcare  seMng  are  endless.    Lean  process   improvements  can  reduce  errors,  cost,  wai@ng,  and  waste  while  improving  quality,   produc@vity,  workflows,  and  customer  sa@sfac@on.    Importantly,  Lean  methodology   empowers  employees,  enables  con@nuous  improvement,  and  encourages  sharing  of   best  prac@ces  and  lessons  learned  to  advance  the  en@re  health  care  system  toward  the   Triple  Aim.       Remember:  Think  Lean,  Don’t  Do  Lean.                   BACKGROUND   PROBLEM  STATEMENT   PROJECT/  PROPOSAL  OBJECTIVE   COUNTERMEASURES   RESULTS     NEXT  STEPS   •  Lean  Enterprise  Ins@tute.  (2015).  What  is  Lean?  Retrieved  from  hNp://www.lean.org/ WhatsLean/   •  Graban,  M.  (2011).  Lean  Hospitals:  Improving  Quality,  Pa@ent  Safety,  and  Employee   Engagement.  Boca  Raton,  FL:  CRC  Press.   REFERENCES   Thank  you  to  Dennis  Delisle,  Sc.D.,  FACHE,  and  Leigh  Resnick,  MS,  RRT,  for  their  help  and   support  with  these  and  many  more  projects.     ACKNOWLEDGEMENTS   Figure  1:  32.1%  average  reduc?on  in   non-­‐value  adding  (NVA)  waste   Figure  2:  Average  monthly  savings  on   printed  materials  is  $511.12. Figure  3:  Reduc?on  in  half   of  waste  with  process   improvement.     A3  REPORTS